Jasic EVO 2.0 Operating Manual
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Jasic EVO 2.0 Operating Manual

Jasic EVO 2.0 Operating Manual

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Summary of Contents for Jasic EVO 2.0

  • Page 2: Your New Product

    Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts.

  • Page 3: Table Of Contents

    Compressed gas cylinders and regulators RF declaration LF declaration Materials and their disposal Description of Symbols Description of TFT-LCD Control Panel Description TFT-LCD Icons Navigating the TFT-LCT control Panel Operating Standard MIG Operating Synergic MIG Operating MMA Operating Lift TIG Notes Jasic Contact Details...

  • Page 4: Safety Instruction

    SAFETY INSTRUCTIONS These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. The user is responsible for installing and operating the equipment in accordance with the enclosed instructions. It is important that users of this equipment protect themselves and others from harm, or even death. The equipment must only be used for the purpose it was designed for.

  • Page 5: Ppe

    SAFETY INSTRUCTION Use of Personal Protective Equipment (PPE) Welding arc rays from all welding and cutting processes can produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. • Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when welding, cutting or watching.

  • Page 6: Fume And Welding Gases

    SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have identified welders as being an ‘at risk’ group for occupational diseases arising from exposure to dusts, gases, vapours and welding fumes. The main identified health effects are pneumonia, asthma, chronic obstructive pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung function changes.

  • Page 7: The Working Environment

    SAFETY INSTRUCTION The working environment Ensure the machine is mounted in a safe and stable position allowing for cooling air circulation. Do not operate equipment in an environment outside the laid down operating parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space.

  • Page 8: Rf Declaration

    SAFETY INSTRUCTIONS Fire awareness The cutting and welding process can cause serious risks of fire or explosion. Cutting or welding sealed containers, tanks, drums or pipes can cause explosions. Sparks from the welding or cutting process can cause fires and burns. Check and risk assess the area is safe before doing any cutting or welding.

  • Page 9: Materials And Their Disposal

    SAFETY INSTRUCTION Materials and their disposal Welding equipment is manufactured with BSI published standards meeting CE requirements for materials which do not contain any toxic or poisonous materials dangerous to the operator. Do not dispose of the equipment with normal waste. The European Directive 2012/19/EU on Waste Electrical and Electronic Equipment states that electrical equipment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility for disposal.

  • Page 10: Description Of Symbols

    DESCRIPTION OF SYMBOLS Read this operation manual carefully before use. Warning in operation. Single-phase static frequency converter-transformer rectifier. Symbol of single-phase AC power supply and rated frequency. Can be used in the environment which has high risk of electric shock. Degree of protection, such as IP23S.
  • Page 11 DESCRIPTION OF SYMBOLS Read this operation manual carefully before use. Mixed gas welding (80% argon + 20% CO2) of carbon steel Mixed gas welding (80% argon + 20% CO2) of flux-cored carbon steel Self-shielded welding of carbon steel 100% argon shielding of aluminum magnesium alloy Mixed gas welding (98% argon + 2% CO2) of stainless steel Welding type selection: welding base metal and gas Welding wire diameter...

  • Page 12: Description Of Tft-Lcd Control Panel

    DESCRIPTION OF CONTROLS - JASIC MIG EM-200CT TFT-LCD Front and Rear view Jasic MIG EM-200CT 1. Digital user control panel (see lower down for further information) 2. "+" Output terminal*, The connection for the torch in MIG mode 3. Wireless remote control (optional) 4.
  • Page 13 DESCRIPTION OF ‘LCD’ CONTROL PANEL (EM-200CT TFT-LCD) Display screen The display screen offers the operator a wealth of information including operation modes including, MIG, MMA and Lift TIG and the associated parameters. The home screen is shown right and using the central adjustment dial allows you to navigate through the machines options and the following pages will explain in greater details these features.
  • Page 14 DESCRIPTION OF ‘LCD’ CONTROL PANEL (EM-200CT TFT-LCD) Display screen options Home Screen Upon pressing the Home button you will be taken to the home screen (as shown below). The default setting screen for this selection is Synergic MIG, from here you can rotate the central control dial to highlight the option you require and to select, simply press the control dial to access: welding mode, settings or operating information.

  • Page 15: Description Tft-Lcd Icons

    LCD SCREEN ICON FUNCTION DESCRIPTIONS The below control panel images are examples of screen modes you will come across during normal use of the Jasic EM-200CT TFT-LCD machine and the below and following pages offer a brief explanation for the icons used.
  • Page 16 LCD SCREEN ICON FUNCTION DESCRIPTIONS The control panel images (on page 15) are examples of screen modes you will come across during normal use of the Jasic EM-200CT TFT-LCD machine and the below and following pages offer a brief explanation for the icons used.
  • Page 17 LCD SCREEN ICON FUNCTION DESCRIPTIONS The control panel images (on page 15) are examples of screen modes you will come across during normal use of the Jasic EM-200CT TFT-LCD machine and the below and following pages offer a brief explanation for the icons used.
  • Page 18 LCD SCREEN ICON FUNCTION DESCRIPTIONS The control panel images (on page 15) are examples of screen modes you will come across during normal use of the Jasic EM-200CT TFT-LCD machine and the below and following pages offer a brief explanation for the icons used.
  • Page 19 LCD SCREEN ICON FUNCTION DESCRIPTIONS The control panel images (on page 15) are examples of screen modes you will come across during normal use of the Jasic EM-200CT TFT-LCD machine and the below and following pages offer a brief explanation for the icons used.
  • Page 20 LCD SCREEN ICON FUNCTION DESCRIPTIONS Selection and adjustment of welding parameters The central ‘master’ encoder can switch and adjust all parameters. When and if a box, number or options on the LCD screen is highlighted green, it indicates the parameter can be adjusted with the master encoder sand they display in a grey colour this indicates that the parameter cannot be adjusted.

  • Page 21: Navigating The Tft-Lct Control Panel

    NAVIGATING THE ‘LCD’ CONTROL PANEL Selection and adjustment of welding parameters When selecting the required parameters, the operator may first need to press the central encoder button to highlight the welding current setting, once highlighted as shown below this then allows the operator to rotate the central encoder to then select ‘Parameter Settings’...
  • Page 22 NAVIGATING THE ‘LCD’ CONTROL PANEL System Setting - Selection and Adjusting As per previous pages, to access and adjust System Settings from the home screen, just navigate to the System Settings icon which will be highlighted green (as shown right). Then press the control dial button to enter this option screen.
  • Page 23 System Setting - Selection and Adjusting Sleep Time Adjustment Option Standby time is a function that when there is no operator activity with the Jasic TIG machine, then after a pre-determined time (Factory time: 5 minutes) the machine will go into standby (sleep) mode.
  • Page 24 NAVIGATING THE ‘LCD’ CONTROL PANEL System Setting - Selection and Adjusting Slow Wire Feeding Speed Adjustment To assist with the initial arcing of soft wires such as aluminium, you can introduce a slow start to the feed wire speed, which will ’slope’ in the wire speed. Increasing or decreasing the initial wire feed start changes the weld start characteristics.
  • Page 25 NAVIGATING THE ‘LCD’ CONTROL PANEL System Setting - Selection and Adjusting Wireless Remote Control Option As stated above the EVO range can also allow the user to use wireless technology for remote control purposes that offers the user to use wireless hand or foot controls when using the machine in MMA, Lift TIG or MIG welding modes.
  • Page 26 NAVIGATING THE ‘LCD’ CONTROL PANEL System Setting - Selection and Adjusting Parameter and Factory reset function Accessing the parameter and factory reset function, is straight forward, press the ‘home’ button and from the home screen menu, navigate and enter into ‘system settings’ and then enter ‘user background’ settings and then scroll down to either the parameter reset or the factory reset function which the later is shown and highlighted green below.
  • Page 27 NAVIGATING THE ‘LCD’ CONTROL PANEL System Setting - Selection and Adjusting Restored Parameter Settings The factory parameter settings for the EM-200CT machine are as shown in the table below. Parameter Unit Lift TIG Standard MIG Synergic MIG Pre-flow time Seconds Peak current Amps Down-slope time...
  • Page 28 From here you can navigate through various sections and pages of the operating manual. Please Note: For the latest and more in-depth version of the Jasic EVO EM-200CT operating manual, please visit www.jasic.co.uk and look the product page up and click on documents.
  • Page 29 Jasic logo (as shown right). The machine will wake up immediately and the screen will show the previous data if either the torch...
  • Page 30 NAVIGATING THE ‘LCD’ CONTROL PANEL System Setting - Selection and Adjusting Memory (Channel) Storage, Recall or Delete When in either Synergic MIG, Standard MIG MMA or Lift TIG welding mode and prior to welding you can select a saved welding job or save a welding job to and from the Memory function page. Once in the memory page, you will note there are 4 memory slots to Select "M1", "M2", "M3"...

  • Page 31: Operating Standard Mig

    OPERATION - STANDARD MIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG/MAG Standard Welding Mode MIG - Metal Inert Gas Welding, MAG - Metal Active Gas Welding, GMAW - Gas Metal Arc Welding MIG welding was developed to help meet production demands of the war and post war economy which is an arc welding process in which a continuous solid wire electrode is fed through a MIG welding...
  • Page 32 Standard MIG Torch, Spool or Push Pull Gun selection: The Jasic EM-200CT can be used with a standard Euro style MIG torch, spool or push pull gun which will connect to the machine via the Euro outlet connector.
  • Page 33 OPERATION - STANDARD MIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG/MAG standard welding mode Wire feed speed control Control dial (B) is a rotary encoder and when rotated in standard MIG mode gives the operator the ability to control wire feed speed.

  • Page 34: Operating Synergic Mig

    OPERATION - SYNERGIC MIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG/MAG Synergic Welding Mode Once the machine has been setup for MIG (as per page 31 of this manual) you will be in a position to setup the control panel for your MIG welding task.
  • Page 35 1.0mm can be selected. Standard MIG Torch, Spool or Push Pull Gun selection: The Jasic EM-200CT can be used with a standard Euro style MIG torch, spool or push pull gun which will connect to the machine via the Euro outlet connector.
  • Page 36 OPERATION - SYNERGIC MIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG/MAG Synergic Welding Mode Channel (memory) Storage, Recall or Delete To select memory save or recall options settings, rotate the central control dial (A) until the –M icon is highlighted green then press the central dial button to select memory option mode where the operator can select a saved welding job or save a welding job to and from the Memory function screen.

  • Page 37: Operating Mma

    OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA welding MMA (Manual Metal Arc), SMAW (Shielded Metal Arc Welding) or just Stick Welding.
  • Page 38 OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing as, welding rays, spatter, smoke and high temperatures produced in the process may cause injury to personnel. Also take the necessary steps to protect any persons within the welding area that may cause injury to. MMA welding Select MMA welding mode by selecting the MMA mode when in the home screen and this is acknowledged by going into the MMA screen...

  • Page 39: Operating Lift Tig

    LIFT TIG SETUP Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. LIFT TIG welding mode Terms used: TIG – Tungsten Inert Gas, GTAW – Gas Tungsten Arc Welding. TIG welding is an arc welding process that uses a non-consumable tungsten electrode to produce the heat for welding.
  • Page 40 OPERATION - LIFT TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Lift TIG operation steps Please see the full EM-200CT/EM-250CT operating manual for the Lift Tig setup process. Upon selecting the Lift TIG option from the home screen you will be presented the Lift TIG operating screen as shown right for the EM-200CT TFT-LCD model only.

  • Page 41: Notes

    NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

This manual is also suitable for:

Mig em-200ct mig em-250ct

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