Jasic EVO 2.0 ET-200PACDC Owner's Manual
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Jasic EVO 2.0 ET-200PACDC Owner's Manual

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Summary of Contents for Jasic EVO 2.0 ET-200PACDC

  • Page 2: Your New Product

    Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts.

  • Page 3: Table Of Contents

    TIG Torch Spare Parts List TIG Welding Troubleshooting Maintenance Machine Troubleshooting (including error codes) WEEE Disposal RoHS Compliance Declaration UKCA Declaration of Conformity EC Declaration of Conformity Statement of Warranty Schematic Optional LC-30 Water Cooler Information Options and Accessories Notes Jasic Contact Details...

  • Page 4: Safety Instruction

    SAFETY INSTRUCTIONS These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. The user is responsible for installing and operating the equipment in accordance with the enclosed instructions. It is important that users of this equipment protect themselves and others from harm, or even death. The equipment must only be used for the purpose it was designed for.

  • Page 5: Ppe

    SAFETY INSTRUCTION Use of Personal Protective Equipment (PPE) Welding arc rays from all welding and cutting processes can produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. • Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when welding, cutting or watching.

  • Page 6: Fume And Welding Gases

    SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have identified welders as being an ‘at risk’ group for occupational diseases arising from exposure to dusts, gases, vapours and welding fumes. The main identified health effects are pneumonia, asthma, chronic obstructive pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung function changes.

  • Page 7: The Working Environment

    SAFETY INSTRUCTION The working environment Ensure the machine is mounted in a safe and stable position allowing for cooling air circulation. Do not operate equipment in an environment outside the laid down operating parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space.

  • Page 8: Rf Declaration

    SAFETY INSTRUCTIONS Fire awareness The cutting and welding process can cause serious risks of fire or explosion. Cutting or welding sealed containers, tanks, drums or pipes can cause explosions. Sparks from the welding or cutting process can cause fires and burns. Check and risk assess the area is safe before doing any cutting or welding.

  • Page 9: Materials And Their Disposal

    For more detailed information please refer to the HSE website www.hse.gov.uk PACKAGE CONTENTS AND UNPACKING Supplied within your new Jasic EVO product package will be the following items with each model. Use care when unpacking the contents and ensure all items are present and not damaged.

  • Page 10: Description Of Symbols

    DESCRIPTION OF SYMBOLS Read this operation manual carefully before use. Warning in operation. Single-phase static frequency converter-transformer rectifier. Symbol of single-phase AC power supply and rated frequency. Can be used in the environment which has high risk of electric shock. Degree of protection, such as IP23S.

  • Page 11: Product Overview

    PRODUCT OVERVIEW This digital TIG 200P ACDC inverter welding machine feature advanced technology that provides excellent welding performance along with user experience. They provide a stable arc that is ideal for AC HF TIG, DC HF TIG, DC Lift TIG, pulse TIG and MMA which can weld carbon steel, low alloy steel, stainless steel, aluminium and other materials.

  • Page 12: Technical Specifications

    TECHNICAL SPECIFICATIONS Parameter Unit Jasic TIG ET-200P ACDC PFC Rated input (U1) AC 95 ~ 265V (50/60 Hz) 115V 230V MMA 18.7 MMA 12.4 Rated input current (Ieff) TIG 16.1 TIG 10.6 MMA 34.1 MMA 22.7 Rated input current (Imax) TIG 32.2...

  • Page 13: Description Of Controls

    DESCRIPTION OF CONTROLS - JASIC TIG ET-200P ACDC Front view Jasic TIG ET-200P ACDC 1. Machine carry handle 2. Digital user control panel (see lower down for further information) 3. Wireless remote control (optional) 4. "+" Output terminal*, The connection for the work clamp in TIG mode 5.

  • Page 14: Installation

    Lifting The Jasic ET-200P ACDC does have an integrated handle for easy hand lifting only. Always ensure the machine is lifted and transported safely and securely. Location The machine should be located in a suitable position and environment.
  • Page 15 Gas Connections The gas regulator is designed to reduce and control the high pressure gas from a cylinder or pipeline to the working pressure required for the Jasic TIG machine. Before fitting the regulator, clean the cylinder valve outlet. Match the regulator to cylinder and before connecting, ensure the regulator and the regulator inlet and cylinder outlet match.
  • Page 16 INSTALLATION OF WIRED/WIRELESS REMOTE CONTROLS Wired hand-held remote-control connection As standard the EVO TIG 200P ACDC machine is fitted with a 9 pin remote control socket (1). This allows for the matching 9 pin plug (2) of the hand held remote control or foot pedal to be connected directly to the machine to offer the user remote operation control.

  • Page 17: Control Panel

    CONTROL PANEL 1. TIG Parameter selection area: Pushing the adjustment knob (8) will highlight the LED of the parameter to be adjusted in the selection area (model ET-200 does not show pulse options). 2. Digital meter: Displays pre-set and actual current as well as displaying the parameter adjustment settings along with error codes.
  • Page 18 CONTROL PANEL 10. Adjustment control knob/button: Pressing the control knob allows you to scroll through the machines parameters and then on the selected parameter you can rotate the control knob which allows you to adjust the selected parameter setting seen on the control panel digital display. 11.
  • Page 19 CONTROL PANEL - AC FUNCTIONS The TIG Parameter selection area as shown above shows the process flow when TIG welding. Pushing the adjustment control dial will highlight the Ip indicator LED and then rotating the control dial will scroll you through the other parameters in the selection area. Gas Pre-flow time indicator, when this parameter LED is ON, it indicates that pre-flow gas time can be adjusted from 0 ~ 3 seconds shown on the display above.
  • Page 20 CONTROL PANEL - AC FUNCTIONS (continued) The TIG Parameter selection area as shown above shows the process flow when TIG welding. Pushing the adjustment control dial will highlight the Ip indicator LED and then rotating the control dial will scroll you through the other parameters in the selection area. When in TIG pulse mode, the pulse frequency indicator will illuminate to indicate that pulse frequency can be adjusted and between the values of 0.5 ~ 200Hz (Available in AC or DC TIG welding mode).
  • Page 21 CONTROL PANEL - FUNCTIONS Digital Display The digital meter as shown right, displays pre-set and actual current values, time settings, frequency values, percentage, error codes and other parameter settings when selected. When the machine is not welding, the welding current pre-set value will be automatically displayed.
  • Page 22 CONTROL PANEL - FUNCTIONS This TIG and MMA option zones (shown above) breaks down into 6 areas, TIG & MMA welding process mode, HF arc ignition switch for either HF ignition or lift TIG arc starting, TIG torch trigger mode, TIG AC waveform options, TIG pulse ON/OFF switch and MMA controls which are described in a little more detail as below: 1.
  • Page 23 CONTROL PANEL - FUNCTIONS Continued from the previous page describing the panel control in a little more detail as below: 5. TIG Pulse feature Press the pulse selection button to switch between pulse and no pulse in TIG mode. No-pulse indicator. When the indicator is on, this indicates you are not in pulse mode. Pulse indicator.
  • Page 24 Once welding has stopped and no further welding is carried out within a 5 minute period the water cooler will automatically stop until welding is recommenced. Please Note: The EVO ET-200PACDC can only use the originally designed Jasic water cooler. Do not use water coolers purchased from other manufacturers.
  • Page 25 Configuration Settings (Engineers mode) Standby Time Adjustment Standby time is a function that when there is no operator activity with the Jasic TIG machine, then after a pre-determined time (Factory time: 10 minutes) the machine will go into standby (sleep) mode.
  • Page 26 CONTROL PANEL - FUNCTIONS Configuration Settings (Engineers mode) Restore Factory Settings To reset to factory settings for the ET-200PACDC, press and hold the welding mode button for 5 seconds to restore all factory settings. After holding the button for 1 second the display window will show the start of a count down from 3 to zero.
  • Page 27 CONTROL PANEL - FUNCTIONS Wired (Foot pedal / hand-held) Remote Control A 9 pin remote control socket is fitted as standard to the front panel of the machine, see page 28 for optional remote controls) 1) Before welding, press the remote-control function button to enable the remote control function.

  • Page 28: Remote Control Option (Wired And Wireless)

    REMOTE CONTROL SOCKET The Jasic TIG ET-200PACDC is fitted with 9 pin remote control socket located on the front panel which is used to connect various remote control devices, for example: a TIG torch with trigger switch, a TIG torch with mounted switch and current adjustment dial, a foot pedal or other similar devices including MMA remote control devices.

  • Page 29: Mma Setup

    MMA SETUP Output connections Electrode polarity is generally determined by the type of welding rod being used although in general when using manual arc welding electrodes the electrode holder is connected to the positive terminal and the work return to the negative terminal. Generally, there are two connection methods of DC welder: DCEN and DCEP connection.

  • Page 30: Operation Mma

    OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA welding MMA (Manual Metal Arc), SMAW (Shielded Metal Arc Welding) or just Stick Welding.
  • Page 31 OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing as, welding rays, spatter, smoke and high temperatures produced in the process may cause injury to personnel. Also take the necessary steps to protect any persons within the welding area that may cause injury to. MMA welding Select MMA welding mode by pressing the green arrow button until the MMA symbol is illuminate as shown in...
  • Page 32 OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing as, welding rays, spatter, smoke and high temperatures produced in the process may cause injury to personnel. Also take the necessary steps to protect any persons within the welding area that may cause injury. MMA welding Arc force: Arc force prevents the electrode sticking when welding.

  • Page 33: Guide To Mma Welding

    GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA process tips and guides Typical welder set up 1.
  • Page 34 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA arc striking Tap Technique - Lift the electrode upright and bring it down to strike the work piece. After forming a short circuit, quickly lift up about 2 ~ 4mm and arc will be ignited.
  • Page 35 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Fillet welding The electrode should be positioned to split the angle i.e. 45º. Again the electrode should be inclined in the direction of travel at around 10º...

  • Page 36: Mma Welding Troubleshooting

    GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for the welding beginner This section is designed to give the beginner who has not yet done any welding some information to get them going.
  • Page 37 MMA WELDING TROUBLESHOOTING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Arc welding defects and prevention methods Defect Possible cause Action Amperage too high for the Reduce amperage or utilise larger...

  • Page 38: Tig Setup

    TIG SETUP Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding mode Terms used: TIG – Tungsten Inert Gas, GTAW – Gas Tungsten Arc Welding. TIG welding is an arc welding process that uses a non-consumable tungsten electrode to produce the heat for welding.

  • Page 39: Operation Tig

    OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG DC operation steps To select TIG mode by pressing the green welding mode selection button until the (2nd to top) TIG DC LED is illuminated as shown far left, then ensure you have also selected standard...
  • Page 40 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG DC operation steps (continued) To select downslope time, rotate the adjustment dial until the downslope time LED is lit, then press the dial and the LED will then start to flash, by rotating the adjustment control dial will adjust the downslope time shown in the display window.
  • Page 41 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG DC pulse operation steps (continued) To select welding current, rotate the dial until the peak amps LED is lit, then press the dial and the LED will then start to flash, by rotating the adjustment control dial will adjust the welding current shown in the display window.
  • Page 42 EVO20 TIG200PACDC - TIG DC Quick Set-Up Guide For DC TIG welding, set up as below, ensure you place the machine in DC TIG, HF ON, 2T trigger mode with pulse turned OFF. Please Note: If you have Smart Gas set to ON, then you will not have the option to adjust post-gas time.
  • Page 43 EVO20 TIG200PACDC - TIG DC Pulse Quick Set-Up Guide For DC TIG Pulse welding, set up as below and ensure you place the machine in TIG DC mode, HF ON, 2T trigger mode and Pulse turned ON. Please Note: If you have Smart Gas set to ON, then you will not have the option to adjust post-gas time.
  • Page 44 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG AC operation steps To select TIG mode by pressing the green welding mode selection button until the (top) TIG AC LED is illuminated as shown far left, then ensure you have also selected standard...
  • Page 45 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG AC pulse operation steps To select and set TIG pulse frequency, rotate the dial until the pulse Hz LED is lit, then press the dial and the Hz LED will then start to flash, then rotating the adjustment control dial will adjust the pulse frequency rate between...
  • Page 46 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG AC operation steps AC wave forms Pressing the AC wave button will allow you to scroll through 3 wave types used in AC welding, the waveform selections are: 1.
  • Page 47 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG AC operation steps Mix (Hybrid) mode: The ‘hybrid’ mix AC TIG mode allows for the selected AC waveform to be mixed with a positive element which increases the cleaning action of aluminium oxides along with increasing welding...
  • Page 48 EVO20 TIG200ACDC - TIG AC Quick Set-Up Guide For AC TIG welding, set up as below and ensure you place the machine in AC TIG mode, Pulse OFF, HF ON and in 2T trigger mode. Please Note: If you have Smart Gas set to ON, then you will not have the option to adjust post-gas time.
  • Page 49 EVO20 TIG200ACDC - TIG AC Pulse Quick Set-Up Guide For AC TIG welding, set up as below and ensure you place the machine in AC TIG mode, Pulse ON, HF ON and in 2T trigger mode. Please Note: If you have Smart Gas set to ON, then you will not have the option to adjust post-gas time.
  • Page 50 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Indicator for 2T TIG torch trigger operation steps Indicator for 4T Cycle mode Indicator for spot 2T mode (normal trigger control)
  • Page 51 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG torch trigger operation steps Cycle mode The cycle LED light will illuminate when the power source is in repeating mode, upon pressing ↕↕...
  • Page 52 FUNCTION TABLE When the machine is either welding or not, you are able to access the below welding parameters by rotate the control dial to select the optional parameters as required and adjustment can be carried out without affecting welding. ...
  • Page 53 Insert the cable plug with the work clamp into the “+” socket on the front panel of the Jasic welding machine and tighten clockwise. Insert the cable plug of the TIG torch into the “-” socket on the front panel of the Jasic machine and tighten clockwise.

  • Page 54: Guide To Tig Welding

    GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG torch body and components The torch body holds the various welding consumables in place as shown and is covered by a either a rigid phenolic or rubberised covering.
  • Page 55 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding electrodes TIG welding electrodes are a ‘non consumable’ as it is not melted into the weld pool and great care should be taken not to let the electrode contact the welding pool to avoid weld contamination.
  • Page 56 The TIG process can use both non contact and contact methods to provide arc starting. Depending on the Jasic model, the options are indicated on a selector switch on the front control panel of the power source. The most common method of arc starting is ‘HF’ start. This term is often used for a variety of starting methods and covers many different types of start.
  • Page 57 The Jasic TIG200PFC and TIG200P Lift TIG mode utilises the TIG torch switch operation mode which starts the process with the internal gas valve opening to start the gas flow first.
  • Page 58 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Arc starting - HF start Non contact High Frequency (HF) start method is a high voltage and low amperage generated using a spark gap assembly and is the most popular and generally considered best TIG arc starting method.
  • Page 59 GUIDE TO DC TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Manual DC TIG Welding Amperage Guide- Mild Steel and Stainless Steel Base Metal Base Metal Tungsten...
  • Page 60 DC welding when the current flows in one direction only. The Jasic TIG series polarity should generally be set up like Direct Current - Electrode Negative (DCEN) as this method of welding can be used for a wide range of materials.
  • Page 61 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Manual AC TIG Welding Amperage Guide - Aluminium Material Base Metal Base Metal Tungsten...
  • Page 62 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. AC TIG welding square wave With the electronic development of inverter power sources, the square wave machine was developed. Due to these electronic controls the cross over from positive to negative and vice versa can be made almost in an instant which leads to more effective current in each half cycle due to a longer period at maximum.
  • Page 63 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. AC pulsed TIG welding Tc - Cleaning time Tp - AC period Tp - Pulsed peak current time...
  • Page 64 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. AC Wave balance or cleaning control When welding materials with a refractory oxide surface such as aluminium this oxide needs to be removed to allow welding of the base material.

  • Page 65: Tig Torch Spare Parts List

    TIG TORCH SPARE PARTS LIST TIG Welding Torch Air Cooled - Model JE29-ERGO (Type WP26) Rating 200A DC, 150A AC @ 60% Duty Cycle EN60974-7 • 0.5mm to 4mm Electrodes 9 PIN Torch plug Pt No - JSG-PLUG-9PIN...
  • Page 66 TIG TORCH SPARE PARTS LIST TIG Welding Torch Water Cooled - Model JE83-ERGO Rating 350A DC, 260A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 4.0mm Electrodes 9 PIN Torch plug Pt No - JSG-PLUG-9PIN...

  • Page 67: Tig Welding Troubleshooting

    TIG WELDING TROUBLESHOOTING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding defects and prevention methods Defect Possible cause Action Set up for DCEP Change to DCEN...
  • Page 68 TIG WELDING TROUBLESHOOTING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding defects and prevention methods Defect Possible cause Action Excessive bead build up, poor Increase the welding amperage...
  • Page 69 TIG TORCH TROUBLESHOOTING TIG welding defects and prevention methods The TIG torch used for lift TIG welding comprises of several items which ensure current flow and arc shielding from the atmosphere. Regular maintenance of the welding torch is one of the most important measures to ensure its normal operation and extend lifespan.

  • Page 70: Maintenance

    MAINTENANCE The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. In order to guarantee that the arc welding machine works efficiently and in safety, it must be maintained regularly.
  • Page 71 The below is a list of error codes for the Jasic EVO ET-200PACDC welding machine. Error Error Code...

  • Page 72: Weee Disposal

    Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency. Our registration reference is WEEMM3813AA.

  • Page 73: Ukca Declaration Of Conformity

    UKCA Declaration of Conformity...

  • Page 74: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY...

  • Page 75: Statement Of Warranty

    3 month warranty. Jasic shall in no event be responsible for any third party expenses or expenses/costs or any indirect or consequential expenses/costs.

  • Page 76: Schematic

    POWER SOURCE SCHEMATIC LC-30 WATER COOLER SCHEMATIC Cooler Connecting Plug Power plug connections: Pins 1 & 2: AC115-230V 1~ 50/60Hz Pins 3 & 4: Fault signal Pin 5: Ground wire...

  • Page 77: Optional Lc-30 Water Cooler Information

    Mixed liquid, pure water: 5 ~ 60 °C temperature Anti-freezing solution: -20 ~ 60 Jasic LC-30 water cooler 1. Power and control plug and cable 2. Water outlet (cold) connect the blue red TIG torch supply water hose to this connector 3.

  • Page 78: Options And Accessories

    Electrode Holder and lead 3m EC-2-03LD Work Return Lead and Clamp 3m CP3550 Cable Plug 35-50mm JH-HDX Jasic HD True Colour Auto Darkening Welding Helmet HRC-01 Wired hand held remote current control HRC-02 Wireless hand held remote current control FRC-01...

  • Page 79: Notes

    NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

This manual is also suitable for:

Evo 2.0 et-200Evo 2.0 et-200pEvo 2.0Et-200pacdc tft-lcd

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