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Summary of Contents for Jasic EVO Cut 45 PFC
- Page 1 ClearVision (Op琀椀onal TFT-LCD screen included)
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Page 2: Your New Product
Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free opera琀椀on. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct informa琀椀on should you require assistance or spare parts. -
Page 3: Table Of Contents
General Cu琀�ng Informa琀椀on Cut Quality Troubleshoo琀椀ng Troubleshoo琀椀ng - Error Codes Troubleshoo琀椀ng - Plasma Cu琀�ng Problems Maintenance Op琀椀ons and Accessories WEEE Disposal RoHS Compliance Declara琀椀on UKCA Declara琀椀on of Conformity EC Declara琀椀on of Conformity Statement of Warranty Schema琀椀cs Notes Jasic Contact Details... -
Page 4: Safety Instructions
SAFETY INSTRUCTIONS These general safety norms cover both arc welding machines and plasma cu琀�ng machines unless otherwise noted. The user is responsible for installing and opera琀椀ng the equipment in accordance with the enclosed instruc琀椀ons. It is important that users of this equipment protect themselves and others from harm, or even death. The equipment must only be used for the purpose it was designed for. -
Page 5: Safety Instruction
SAFETY INSTRUCTION Use of Personal Protec琀椀ve Equipment (PPE) Welding arc rays from all welding and cu琀�ng processes can produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Wear an approved welding helmet 昀椀琀琀ed with an appropriate shade of •... -
Page 6: Fume And Welding Gases
SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have iden琀椀昀椀ed welders as being an ‘at risk’ group for occupa琀椀onal diseases arising from exposure to dusts, gases, vapours and welding fumes. The main iden琀椀昀椀ed health e昀昀ects are pneumonia, asthma, chronic obstruc琀椀ve pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung func琀椀on changes. -
Page 7: The Working Environment
SAFETY INSTRUCTION The working environment Ensure the machine is mounted in a safe and stable posi琀椀on allowing for cooling air circula琀椀on. Do not operate equipment in an environment outside the laid down opera琀椀ng parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space. -
Page 8: Rf Declara琀椀On
SAFETY INSTRUCTIONS Fire awareness The cu琀�ng and welding process can cause serious risks of 昀椀re or explosion. Cu琀�ng or welding sealed containers, tanks, drums or pipes can cause explosions. Sparks from the welding or cu琀�ng process can cause 昀椀res and burns. Check and risk assess the area is safe before doing any cu琀�ng or welding. -
Page 9: Materials And Their Disposal
For more detailed informa琀椀on please refer to the HSE website www.hse.gov.uk PACKAGE CONTENTS AND UNPACKING Supplied within your new Jasic EVO product package will be the following items with each model. Use care when unpacking the contents and ensure all items are present and not damaged. -
Page 10: Description Of Symbols
DESCRIPTION OF SYMBOLS Read this opera琀椀on manual carefully before use. Warning in opera琀椀on. Single-phase sta琀椀c frequency converter-transformer rec琀椀昀椀er. Symbol of single-phase AC power supply and rated frequency. Can be used in the environment which has high risk of electric shock. Degree of protec琀椀on, such as IP23S. -
Page 11: What Is Plasma
WHAT IS PLASMA? Plasma is commonly described as the fourth state of ma琀琀er (i.e. solid, liquid, gas then plasma). • If you increase gas to an extremely high temperature you get the fourth • state plasma, the energy begins to break apart the gas molecules and the atoms begin to split. -
Page 12: Product Overview
PRODUCT OVERVIEW The Jasic EVO plasma cu琀�ng inverter range of machines have been designed as portable cu琀�ng power supplies incorpora琀椀ng the most advanced inverter, o昀昀ering excellent performance. The EVO Plasma machines generate a stable DC arc that will easily cut through carbon steel, low alloy steel, stainless steel and other materials. -
Page 13: Technical Specifications
TECHNICAL SPECIFICATIONS Parameter Unit Jasic Arc EP-45 PFC Jasic Arc EP-45SC PFC Rated input (U1) V & Hz AC 95 ~ 265V 50/60 AC 95 ~ 265V 50/60 115V - 20 115V - 26 Rated input current (Ie昀昀) 230V - 11.5... -
Page 14: Descrip琀椀On Of Ep-45 (Clearvision Control Panel)
12. Input air regulator - Compressed air inlet 13. Machines ON/OFF power switch 14. Rear panel with integrated cooling vents 15. Input power cable Control panel view Jasic Cut EP-45 16. Parameter and error code display area 17. Warning indicators 18. Cu琀�ng mode selec琀椀on area and selector bu琀琀on... - Page 15 DESCRIPTION OF (CLEARVISION CONTROL PANEL) A. Current, parameter and error code display area B. Warning indicators C. Parameter adjustment knob and bu琀琀on D. Cu琀�ng mode selec琀椀on op琀椀ons E. Cu琀�ng mode selec琀椀on bu琀琀on F. Gas test check bu琀琀on with indicator above A.
- Page 16 DESCRIPTION OF ‘CLEARVISION’ CONTROL PANEL Engineer mode 1. Press and hold the parameter adjustment knob for 5 seconds when not cu琀�ng to enter engineers mode. 2. A昀琀er pressing for 1 second, the display window will count down from 3, then the machine will enter engineer mode.
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Page 17: Descrip琀椀On Of Ep-45 (Op琀椀Onal Tft-Lcd Control Panel)
14. Rear panel with integrated cooling vents 15. Input power cable Control panel view Jasic Cut EP-45 16. Home Bu琀琀on: Pressing this bu琀琀on will take you directly to the home screen (as shown) 17. The parameter control dial is also a control bu琀琀on which when pressed ‘con昀椀rms’... - Page 18 DESCRIPTION OF ‘TFT-LCD’ CONTROL PANEL Display screen The display screen o昀昀ers the operator a wealth of informa琀椀on including opera琀椀on mode, parameters that include, cu琀�ng current, post-昀氀ow 琀椀me and post-昀氀ow gas. The home screen is shown right and using the adjustment dial allows you to navigate through the machines op琀椀ons.
- Page 19 DESCRIPTION OF ‘TFT-LCD’ CONTROL PANEL Display screen op琀椀ons Cu琀�ng current con昀椀gura琀椀on Whether you access either con琀椀nuous or mesh cu琀�ng mode the display window will show the cu琀�ng current (as shown right). By rota琀椀ng the control dial you will adjust the cu琀�ng current value.
- Page 20 DESCRIPTION OF ‘TFT-LCD’ CONTROL PANEL Display screen op琀椀ons Gas Check Func琀椀on When not cu琀�ng in either ‘Con琀椀nuous Cut’ or ‘Mesh Cut’ you can ac琀椀vate the gas to check your gas 昀氀ow by selec琀椀ng the gas check func琀椀on, highlighted in green below. If the gas check symbol is shown, as above right shows, you now have air 昀氀owing though the plasma torch which indicates that the machine is now in ‘Gas Check’...
- Page 21 DESCRIPTION OF ‘TFT-LCD’ CONTROL PANEL Display screen op琀椀ons Language Selec琀椀on (con琀椀nued) From the language screen, you can rotate the control dial to scroll through the installed language op琀椀ons and select your choice by pressing the control dial bu琀琀on. Press the return bu琀琀on or home bu琀琀on to exit Unit Con昀椀gura琀椀on From the se琀�ngs screen, rotate the control dial to select the ‘unit ’...
- Page 22 DESCRIPTION OF ‘TFT-LCD’ CONTROL PANEL Display screen op琀椀ons Overvoltage protec琀椀on op琀椀on From the con昀椀gura琀椀on screen, rotate the control dial un琀椀l the ‘Overvoltage Protec琀椀on Switch’ op琀椀on is highlighted and press the control dial. You can now select either ON (open/enabled) or OFF (close/ disabled) as shown below.
- Page 23 DESCRIPTION OF ‘TFT-LCD’ CONTROL PANEL Display screen op琀椀ons User manual In the ‘Home page’, rotate the control dial to the ‘user manual’ tab and then press the control dial. You have now opened the user manual op琀椀on screen as shown below where you have easy access to some of the machines user instruc琀椀ons.
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Page 24: Descrip琀椀On Of Air Compressor
Net weight 17.15 Overall weight 18.40 Front view Jasic Cut EP-45SC air compressor EP-SC 1. Front panel with integrated cooling vents 2. Input power indicator light 3. Input power cable and 4 pin control plug which connects to the power source front panel matching 4 pin socket Rear view Jasic Cut EP-45SC air compressor EP-SC 4. -
Page 25: Installation
Carefully remove the machine and retain the packaging or at least un琀椀l the installa琀椀on is complete. Li昀琀ing The Jasic EP-45 range do have an integrated handle for hand li昀琀ing only. Please ensure the machine unit is li昀琀ed and transported safely and securely. Loca琀椀on The machine should be located in a suitable posi琀椀on and environment. -
Page 26: User Set-Up
Input air connec琀椀on The Jasic EVO EP-45 and EP-45SC Plasma machines are only designed to be used with a reliable, • consistent supply of clean, dry compressed air which is essen琀椀al for correct opera琀椀on. - Page 27 琀椀p and material being cut. Fi琀�ng the supplied plasma torch On the Jasic EVO range of plasma machines, the plasma torch 昀椀琀�ng instruc琀椀ons (shown below) need to be observed. Locate plasma torch plug into euro connector socket as shown in image 1 ...
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Page 28: Opera琀椀On
USER SET UP Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any personnel within the welding area. Please note: The following should only be carried out by the authorised operator. Air pressure se琀�ng The external air pressure regulator is mounted on the machines rear panel and is only present and used when workshop compressed air is connected. -
Page 29: Operation
OPERATION Before star琀椀ng any welding or cu琀�ng ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. Plasma cu琀�ng Check that all connec琀椀ons have been made as required. Check the following before star琀椀ng the machine. Check if the machine is reliably grounded according to the relevant local standards. - Page 30 OPERATION Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any personnel within the welding area. Opera琀椀on con琀椀nued Normal cu琀�ng mode Normal cu琀�ng - this mode is the most commonly used for edge start or pierce cu琀�ng. When edge cu琀�ng, hold the torch perpendicular to the edge of the material being cut with the cu琀�ng 琀椀p near (but not touching) the edge of the workpiece at the point where the cut is to start.
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Page 31: Opera琀椀On - Modes Of Cu琀�Ng
OPERATION - MODES OF CUTTING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any personnel within the welding area. Modes of cu琀�ng The following pages show various ways by using di昀昀erent consumable con昀椀gura琀椀ons that allows the operator to cut material with the plasma torch. - Page 32 OPERATION - MODES OF CUTTING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any personnel within the welding area. Modes of cu琀�ng The images below show two di昀昀erent ways by using di昀昀erent consumable con昀椀gura琀椀ons that allows the operator to cut material with the plasma torch.
- Page 33 OPERATION - MODES OF CUTTING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any personnel within the welding area. Modes of cu琀�ng Piercing When not star琀椀ng your cut from the material edge, most likely you will be piercing the material when star琀椀ng the cut which is the process in which a quick hole is made in the work piece.
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Page 34: Plasma Torch Breakdown
Retaining Cap 60389C Shield Cup Body 60432 Double Pointed Spacer (for items 6 & 7 only) 60485 Shield Cap, Hand 09600.63 Wrench for Electrode Please Note: Con昀椀gura琀椀on above only to be used on the Jasic Cut EP-45 and EP-45SC Plasma Machine... -
Page 35: General Cutting Information
GENERAL CUTTING INFORMATION Before star琀椀ng any welding or cu琀�ng ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. Notes for cu琀�ng opera琀椀on 1. Do not touch the hot work piece with bare hands to avoid burning. 2. -
Page 36: Cut Quality
昀椀nished work, move in a clockwise direc琀椀on. If you plan to keep the piece from which the circle was cut from then move in an an琀椀-clockwise direc琀椀on. The Jasic EVO range of plasma machines o昀昀er op琀椀onal circle cu琀�ng guide kits to assist with circle cu琀�ng. - Page 37 Speeds shown below are o昀昀ered as a guide only for our Jasic hand cu琀�ng systems using compressed air, cu琀�ng mild steel material with the stated output currents ensuring that the cu琀�ng 琀椀p 昀椀琀琀ed matches the stated amperages.
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Page 38: Troubleshooting
TROUBLESHOOTING The following opera琀椀on requires su昀케cient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. Before any welding and cu琀�ng machines are dispatched from the factory, they have already been checked thoroughly. -
Page 39: Troubleshooting Error Codes
The below is a list of error codes for the Jasic EVO EP-45 and EP-45SC plasma cu琀�ng machines. Error Code Code Descrip琀椀on... -
Page 40: Troubleshoo琀椀Ng - Plasma Cu琀�Ng Problems
TROUBLESHOOTING - PLASMA CUTTING PROBLEMS The proper installa琀椀on, applica琀椀on and opera琀椀on of plasma arc cu琀�ng equipment can save many man hours and reduce costs which will give you the promised cut quality and longer consumable parts life. Cut quality issues or poor consumable life are generally the most experienced problems seen with plasma cu琀�ng systems and more o昀琀en than not are caused by the same thing, for example, low or too high air pressure, low air 昀氀ow, water or oil in the supply airline will all give you poor cut quality and premature consumable wear. -
Page 41: Maintenance
MAINTENANCE The following opera琀椀on requires su昀케cient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. In order to guarantee that your cu琀�ng and welding machine works e昀케ciently and in safety, it must be maintained regularly. -
Page 42: Options And Accessories
Part Number Descrip琀椀on JE60-6 6m Plasma Torch EC-2-03LD Work Return Lead and Clamp 3m CP3550 Cable Plug 35-50mm JH-HDX Jasic HD True Colour Auto Darkening Welding Helmet TFT-EP-45P TFT-LCD ‘Advanced’ Control Panel Op琀椀on 51866 Circle Cu琀�ng Guide Kit EP-SC Compressor unit... -
Page 43: Weee Disposal
Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency. Our registra琀椀on reference is WEEMM3813AA. -
Page 44: Ukca Declara琀椀On Of Conformity
UKCA Declara琀椀on of Conformity... -
Page 45: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY... -
Page 46: Statement Of Warranty
3 month warranty. Jasic shall in no event be responsible for any third party expenses or expenses/costs or any indirect or consequen琀椀al expenses/costs. -
Page 47: Schema琀椀Cs
SCHEMATICS EP-45 * Please Note: Depending on region, torch socket and torch wiring maybe di昀昀erent. EP-45SC * Please Note: Depending on region, torch socket and torch wiring maybe di昀昀erent. Compressor 4 Pin Plug Pins func琀椀on 1 - 2 115V AC 1 - 3 230V AC Ground... -
Page 48: Notes
NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________... - Page 49 NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...
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