Jasic MIG500 Operator's Manual
  1. Manuals
  2. Brands
  3. Jasic Manuals
  4. Welding System
  5. MIG500
  6. Operator's manual
Jasic MIG500 Operator's Manual

Jasic MIG500 Operator's Manual

Inverter welder
Hide thumbs Also See for MIG500:
Table of Contents

Advertisement

Quick Links

Download this manual
MODEL:MIG500(N398)/MIG400(N396)/MIG350(N397)
N398B011 SC A0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MIG500 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Jasic MIG500

Summary of Contents for Jasic MIG500

  • Page 1 MODEL:MIG500(N398)/MIG400(N396)/MIG350(N397) N398B011 SC A0...
  • Page 2 Preface Preface Thank you for choosing Jasic inverter welder. In order to ensure your safety and correct operation, please read this manual carefully. Keep this manual properly for future references. This product is designed and manufactured according to relevant national and international standards, conforming to GB15579, ICE60974, EN60974, AS60974,UL60974, etc.

  • Page 3: Table Of Contents

    Table Table of of of of contents contents Table contents Table contents 1 SAFETY GUIDANCE............................1 1.1 Precautions for Installation........................1 1.2 Precautions for operation........................... 2 1.3 Precautions for scrapping........................... 3 2 Product overview..............................3 2.1 Model name description..........................3 2.2 Product features............................

  • Page 4: Safety Guidance

    1 1 1 1 SAFETY SAFETY SAFETY GUIDANCE GUIDANCE SAFETY GUIDANCE GUIDANCE 1.1 P P P P recautions recautions recautions Installation Installation recautions for for Installation Installation Beware Beware Beware of of of of electric electric electric shock! shock! Beware electric shock! shock! �...

  • Page 5: Precautions For Operation

    Replacing Replacing Replacing Replacing the the components components components components can can be be be be dangerous. dangerous. dangerous. dangerous. � Only professionals can replace the machine components.Make sure there are no foreign bodies such as wire leads, screws, gaskets and metal bars falling into the machine inside when replacing the components. �...

  • Page 6: Precautions For Scrapping

    workpiece workpiece cause cause severe severe scald. scald. Hot workpiece workpiece can can cause cause severe severe scald. scald. � Do not touch hot workpiece with bare hands. � � � � Cool the welding torch for a while after continuously working. Excessive Excessive Excessive...

  • Page 7: Product Features

    3 3 3 3 Technical Technical parameters Technical parameters Technicalparameters parameters Technical Technical parameters parameters 3.1 Technical Technical parameters parameters model MIG500(N398) MIG400(N396) MIG350(N397) Power supply 3 phase AC415V±20% 50/60Hz Input Rated input（KVA） 24.2 16.62 13.67 Power factor 0.92 0.90 0.89...

  • Page 8: Output Characteristics

    MMA Rated VRD（V） MMA Rated max output（A/V） 500A/40V 400A/36V 350A/34V MIG rated OCV（V） MIG rated max output（A/V） 500A/39V 400A/34V 350A/31.5V Welding voltage（V） 10 -50 10-44 10-40 Output Welding current（A） 30-500 30-400 30-350 Wire feed speed（m/min） 1.5-22.0 2.0-22.0 2.0-22.0 Regulator heater voltage（V） AC36V(120W) Output characteristics MMA:CC...

  • Page 9: Installation

    Make sure there is no wind in the welding site; please use wind screen if necessary, or else the welding performances may be affected. � Please consult and confirm with Jasic qualified personnel first if there is any special installation requirements. 4.1.2...

  • Page 10: Front& Back Panel Introduction

    4 4 4 4 ..3 3 3 3 Front Front Front Front& & & & back back back panel panel introduction introduction back panel panel introduction introduction Back panel description: Front panel description: 1. Breaker（air switch） 1.

  • Page 11: Gas Cylinder Connection

    1. Distribution box power switch. 2.Fuse（≥60A） 3.Welder Cable(4*6mm for MIG500, 4*6mm MIG400 and MIG350） 4. Olivine Ground Cable (Ground connection! NOT Zero Line Connection) Please connect per the wiring map or other correct wiring way. Please turn off the power supply during connection.

  • Page 12: Machine Installation

    4. 4. 4. 4.6 6 6 6 Machine Machine Machine installation installation Machine installation installation 4.6. 4.6. 4.6.1 1 1 1 Compact Compact Compact machine machine installation installation 4.6. Compact machine machine installation installation WF-23(P055) MIG400(N396) /MIG500(N398) MB-501D MIG400(N396)/MIG500(N398) MIG400(N396)/MIG500(N398) MIG400(N396)/MIG500(N398) MIG400(N396)/MIG500(N398)
  • Page 13 4.6. 4.6.2 2 2 2 Separated Separated machine installation installation I I I I 4.6. 4.6. Separated Separated machine machine machine installation installation MIG500(N39801) /MIG350(N39701) MB-36 WF-23(P055) MIG350(N39701)/MIG500(N39801) MIG350(N39701)/MIG500(N39801) MIG350(N39701)/MIG500(N39801) MIG350(N39701)/MIG500(N39801)
  • Page 14 4.6. 4.6.3 3 3 3 Separated Separated machine installation installation II II II II 4.6. 4.6. Separated Separated machine machine machine installation installation MIG350(N397) QTB-350K SB-10-C1 MIG350(N397) MIG350(N397) MIG350(N397) MIG350(N397)

  • Page 15: Functions And Operation

    5 5 5 5 Functions Functions operation Functions operation Functions and and operation operation 5 5 5 5 .1 .1 .1 .1 Wel Weld d d d co con n n n t t t t r r r r o o o o ls ls ls ls an and d d d di di di displays splays splays...
  • Page 16 It regulates the crater voltage under MIG mode, and adjusts the starting Crater V oltage/HotStart current at arc initiation in MMA and GOUGING modes. Not used in TIG mode. It’s used to adjust the inductance under MIG mode, and under MMA Inductance /Arc Force and GOUGING modes, it’s used to adjusts the arc force.

  • Page 17: Basic Modes Of Operation

    Table Table Table5 5 5 5 ..2 2 2 2 Wire Wire Wire feeder feeder front front panel panel functions functions table table Table Wire feeder feeder front front panel panel functions functions table table Under MIG mode, the meter displays preset wire feed speed before operation (current flow), and it displays actual average amps during Amperage Meter welding.
  • Page 18 5.2.2 5.2.2 5.2.2 5.2.2 TIG This welding mode has constant current feature and can be continuously adjusted range from 30 to500 Amps. Welding Welding Current Current Current [4] - The Welding Current can be setted range from30 to500 Amps. Welding Welding Current Amperage Amperage...
  • Page 19 Table Table Table5 5 5 5 ..3 3 3 3 MIG operation operation modes modes Table MIG operation operation modes modes Operation Sketch map mode...

  • Page 20: Operation Precautions

    Input cable specs：To connect distribution box and machine, the cable has to be 4×6 mm2 for MIG500 and 4×4 mm2for MIG350/400. The breaker or fuse in distribution box has to be bigger than 60A for MIG500 and 40A for MIG350/400.

  • Page 21: Maintenance

    and torch, electrode holder, wire feeder, ground cable; all control cables have to be well connected. If there is any poor connection, failure might be caused, which in return brings machine abnormity , burnt or other failures. � Connection with workpiece: if people use steel plate and steel bar to replace the cable which connecting the workpiece, the resistance is large and welding current is not stable;...
  • Page 22 · connect tight the control cable; if the problem still · Wire feeder can not be solved, please contact Jasic service communication failure center. · Auxiliary control board · Please contact Jasic service center communication failure Table 6-2 MIG problems and troubleshooting.

  • Page 23: Welding Processing Reference

    · replace or fix the worn wire feeder There is gas and current · worn wire feeder control cable control cable. output when push torch · stuck wire feeder · make sure wire feeder is not stuck trigger, but no wire ·failure on wire feeder ·...
  • Page 24 0-0.5 120-130 19-20 50-60 10-20 condition ） 1.0 1.2 0-0.5 110-120 19-19.5 45-50 10-15 1.0 1.2 0.5-1.0 120-130 19.5-20 45-50 10-15 0.8-1.0 130-150 20-21 45-55 10-20 1.0 1.2 1.0-1.2 140-150 20-21 45-50 10-15 10-15 1.0-1.5 130-150 20-23 30-40 10-15 10-20 1.0-1.2 1.0-1.2 170-185...
  • Page 25 outer 1 400-420 45-50 36-39 20-25 Inner2 400-420 35-40 outer 1 400-420 36-39 40-45 20-25 Inner2 420-450 39-42 30-35 Type Workpie Wire Weldin Weldi Weldin Weld diameter size(mm) g speed distance flow thickness Φ(mm) current voltag cm/min between L/min angle （A）...
  • Page 26 Table 6-4 MAG welding（solid wire，Ar 80% + CO 20%） type Work Wire dia Width of Welding Welding Welding Gas flow piece Φ(mm) welding current voltage speed distance (L/min) （A） thick seam (cm/min) between ness( g(mm) contact tip workpiece( 60-70 15-16 30-50 10-15 I type...
  • Page 27 320-340 30-32 40-44 320-340 29-31 48-52 260-280 22-29 23-27 290-310 30-32 33-37 290-310 30-32 27-31 210-230 26-28 68-72 260-280 28-30 48-52 290-310 29-31 33-37 250-270 27-29 68-72 Titanium 310-330 30-32 48-52 calsium 340-360 32-34 33-37 Vertica 170-190 21-23 48-52 l angle 190-210 22-24 48-52...

  • Page 28: After Sales Service

    6-1 and 6-2. If there is any fixture or components replacement needed, please contact local distributors. Please use those accessories or spare parts which are recommended by Shenzhen Jasic Technologies Co.,Ltd. This machine is covered for one year defect liability period, starting from the purchasing day on the warranty card or purchasing contract.

  • Page 29: Appendix: Wiring Diagram

    Appendix: Wiring Diagram Appendix: Wiring Diagram Appendix: Appendix: Wiring Wiring Diagram Diagram MIG500/400...
  • Page 31 MIG350...

This manual is also suitable for:

Mig400Mig350

Table of Contents