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Summary of Contents for Jasic Cut 100
- Page 1 Jasic Cut 100 P150LT Plasma Hand Torch Manual Wilkinson Star Technical...
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Page 2: Contents Page
Before starting any cutting activity thoroughly read the operating manual first to familiarize yourself with the safe and correct operation of your Jasic plasma machine. Always ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the cutting area. - Page 3 Jasic Cut 100 Plasma Cutting Machine supplied with P150LT 6m Plasma Hand Torch Jasic Plasma Cut 100 Circle Cutting Guide Kit - part number CA2 P150LT (6m Pt No C1576LT) Torch Specifications P150LT (12m Pt No C1578LT) Duty Cycle : 150 Amps at 60% Gas Air Pressure - Cutting : 76-80 PSI (4.8 - 5.0 bar)
- Page 4 Spacer for Extended Tips (90A and above) C1016 Locking Nut C1386 Stand Off Spring C1408 Double Pointed Spacer C1409 Crown Spacer C1509 Extractor for Swirl Ring C3045012 Wrench for Electrode Please Note: Only use the above configuration for the Jasic Cut 100 model Wilkinson Star Technical...
- Page 5 Jasic Cut 100 Plasma Machine with P150LT Hand Torch Stand-off cutting setup Item No Part Number Description Pack Qty 02001 P150LT Torch Head (hand) 09706 P150LT Handle c/w Switch C1398 'O' Ring - Torch Head C1017 Front Insulator - Vespel...
- Page 6 Jasic Cut 100 Plasma Machine with P150LT Hand Torch Exposed tip contact cutting setup Item No Part Number Description Pack Qty 02001 P150LT Torch Head (hand) 09706 P150LT Handle c/w Switch C1398 'O' Ring - Torch Head C1017 Front Insulator - Vespel...
- Page 7 Jasic Cut 100 Plasma Machine with P150LT Hand Torch Enclosed tip drag cap cutting setup Item No Part Number Description Pack Qty 02001 P150LT Torch Head (hand) 09706 P150LT Handle c/w Switch C1398 'O' Ring - Torch Head C1017 Front Insulator - Vespel...
- Page 8 Jasic Cut 100 Plasma Machine with P150LT Hand Torch Gouging setup Item No Part Number Description Pack Qty 02001 P150LT Torch Head (hand) 09706 P150LT Handle c/w Switch C1398 'O' Ring - Torch Head C1017 Front Insulator - Vespel C1378...
- Page 9 The P150LT plasma torch supplied has the ‘euro style’ power/gas connection, pilot cable and switch pins connections. All Jasic plasma cutting systems and torches supplied incorporate a safety circuit to prevent operator injury when changing consumables etc. This is a simple ring circuit that breaks the electrical torch switching as soon as the retaining cap is removed preventing machine operation.
- Page 10 P150LT Plasma Hand Torch Fitting the P150LT plasma torch On the Jasic Cut 100 plasma machine, the below torch fitting instructions will need to be observed. • Locate plasma torch plug into euro connector socket as shown in image (Fig 1) below •...
- Page 11 Contact Retaining Cap C1006 Contact Retaining Cap (Long Life) C1012 Spacer - Machine C1016 Locking Nut C3045012 Wrench for Electrode C1509 Extractor for Swirl Ring Please Note: Configuration above only to be used on the Jasic Cut 100 Wilkinson Star Technical...
- Page 12 Wilkinson Star Technical Plasma Cutting Safe Working Practice Safety glasses must be worn at all times in addition to welding mask. Long and loose hair must be contained. Oil free leather gloves and spats must be worn. Sturdy footwear with rubber soles must be worn. Close fitting/protective clothing to cover arms and legs must be worn.
- Page 13 Wilkinson Star Technical General Plasma Cutting Information Before starting any welding or cutting activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for cutting operation ...
- Page 14 Description of Stand-off Cutting Stand-Off Cutting The stand-off cutting technique is the process of holding the tip of the torch between 3-4mm from the workpiece to achieve the optimum cut. Stand-off cutting requires a cutting tip that you need to ensure that the plasma machines output amperage is matched to the amperage with the tip.
- Page 15 Description of Drag Cutting Drag Tip Cutting Drag tip cutting is the process of dragging the tip of the torch along the workpiece to cut the metal. This is often the easiest way to cut while minimizing heat input but usually only on cutting currents of 40amps and below.
- Page 16 Plasma Cutting Techniques Piercing Piercing is the process in which a quick hole is made in the workpiece. Piercing is often just a starting hole that will be used to make a circular cut within the workpiece. You can use standard cutting tips for piercing although ensure the plasma machines output amperage matches the cutting tips amperage rating.
- Page 17 Plasma Cutting Techniques Gouging Gouging creates a smooth, clean concaved groove within the material being gouged which is often weld ready. This process is primarily used for weld removal or back gouging. Gouging has specific consumables and settings depending on the gouge you need to produce which include the gouging tip, shield cup and gas distributor that would be specific to gouging.
- Page 18 Before cutting always check the torch, consumables and cables for excessive wear and tear. If the electrode, air distributor or the cutting tip ori- fice shows signs of wear and tear then replace it with new consumables sized correctly for your Jasic plasma machine and application your about to undertake.
- Page 19 Plasma Machine Gas Supply - Compressed Air Only use compressed air with the Jasic plasma machines Please Note: NEVER USE OXYGEN Compressed Air Supplies Sizing the appropriate compressor to use with your plasma cutting machine is as important as supplying the correct mains power supply.
- Page 20 Wilkinson Star Limited Jasic.co.uk Shield Drive Wardley Industrial Estate Worsley Manchester United Kingdom M28 2WD Telephone: 0044 (0)161 728 7900 Email: sales@wilkinsonstar.com Issue 4 - July 2021...
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