Jasic MIG Series Operator's Manual
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Summary of Contents for Jasic MIG Series
- Page 1 MIG Series MIG 160 (JM-160C) MIG 200 (JM-200C) MIG 200 PFC (JM-200PFC) Operator Manual...
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Page 2: Your New Product
Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts. -
Page 3: Table Of Contents
Guide to MMA Welding MMA Welding Problems Guide to MIG Welding MIG Welding Problems MIG Welding Torch Maintenance Service Schedule Record Troubleshooting EC Declaration of Conformity WEEE Disposal RoHS Compliance Declaration Statement of Warranty Options and Accessories Schematic Jasic Contact Details... -
Page 4: Safety Instruction
SAFETY INSTRUCTION These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. It is important that users of this equipment protect yourselves and others from harm or even death. The equipment must only be used for the purpose it was designed for. Using it in any other way could result in damage or injury and in breach of the safety rules. -
Page 5: Welding Processes Lens Shade Selector Guide
SAFETY INSTRUCTION Use of Personal Protective Equipment (PPE) Welding arc rays from all welding processes produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when welding or watching. -
Page 6: Fume And Welding Gases
SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have identified welders as being an ‘at risk’ group for occupational diseases arising from exposure to dusts, gases, vapours and welding fumes. The main identified health effects are pneumonia, asthma, chronic obstructive pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung function changes. -
Page 7: The Working Environment
SAFETY INSTRUCTION The Working environment Ensure the machine is mounted in a safe and stable position allowing for cooling air circulation. Do not operate equipment in an environment outside the laid down operating parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space. -
Page 8: Rf Declaration
SAFETY INSTRUCTION RF Declaration Equipment that complies with directive 2014/30/EU concerning electromagnetic compatibility (EMC) and the technical requirements of EN60974-10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system. Difficulties may arise in assuring class A electromagnetic compatibility for systems installed in domestic locations due to conducted and radiated emissions. -
Page 9: Product Overview
PRODUCT OVERVIEW The Jasic Compact MIG inverter range of welding machines have been designed as integrated and portable welding power supplies units incorporating the most advanced IGBT inverter technology in power electronics with easy operation and adjustment due to friendly user interface. -
Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS Parameter Unit Jasic MIG 160 Jasic MIG 200C Jasic MIG 200 PFC (JM-160C) (JM-200C) (JM-200PFC) Rated input voltage AC230V±15% 50/60HZ AC230V±15% 50/60HZ 95 - 265VAC 50/60HZ 115V - 4.2 Rated input power 230V - 5.8 Rated input current Imax 35.6... -
Page 11: Description Of Controls
CONTROLS Front view Jasic MIG 160C, 200C and 200PFC 1. Overheating LED 2. Power LED 3. MMA current control dial 4. "-" Output terminal 5. Euro outlet for MIG torch 6. "+" Output terminal 7. Wire feed control dial 8. Voltage control dial 9. - Page 12 8. Drive roll tensioner: Allows the correct amount of tension to be applied to the top roller to ensure good feed of the wire through the MIG torch. Front control panel view Jasic MIG 160C, 200C and 200PFC A. Power LED: Indicates that power is present at the machine and that the power switch of the machine is on.
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Page 13: Installation
INSTALLATION Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging until the installation is complete. Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases. - Page 14 INSTALLATION MIG welding Insert the welding torch into the “Euro connector for torch in MIG” output socket on the front panel of the machine and tighten it. Insert the trailing cable plug (A) into the “+” output terminal of the welding machine and tighten it clockwise.
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Page 15: Operation
OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA welding mode MMA (Manual Metal Arc), SMAW (Shielded Metal Arc Welding) or just Stick Welding. - Page 16 OPERATION - MIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG/MAG welding mode MIG - Metal Inert Gas Welding, MAG - Metal Active Gas Welding, GMAW - Gas Metal Arc Welding MIG welding was developed to help meet production demands of the war and post war economy which is an arc welding process in which a continuous solid wire electrode is fed through a MIG welding gun and...
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Page 17: Guide To Mma Welding
GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for the welding beginner This section is designed to give the beginner who has not yet done any welding some information to get them going. - Page 18 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA process tips and guides Typical welder set up 1.
- Page 19 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA arc striking Tap technique - Lift the electrode upright and bring it down to strike the work piece. After forming short circuit, quickly lift up about 2~4mm and arc will be ignited.
- Page 20 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Fillet welding The electrode should be positioned to split the angle i.e. 45º. Again the electrode should be inclined in the direction of travel at around 10º-30º.
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Page 21: Mma Welding Problems
MMA WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Arc welding defects and prevention methods Defect Possible cause Action Excessive spatter (beads of metal Amperage too high for the... -
Page 22: Guide To Mig Welding
GUIDE TO MIG/MAG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for the welding beginner This section is designed to give the beginner who has not yet done any welding some information to get them going. - Page 23 GUIDE TO MIG/MAG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG process description The MIG process was first patented for the welding of aluminium in 1949 in the USA.
- Page 24 GUIDE TO MIG/MAG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG controls The main basic controls for the MIG/MAG system are as follows. Controls can be electro mechanical or electronic but the effects will be the same.
- Page 25 This facility is an adjustable control within these Jasic compact MIG machines and it will allow the power and gas shield to be maintained on the consumable filler wire when it has stopped feeding thereby burning clear of the weld.
- Page 26 MIG WELDING GUIDE...
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Page 27: Mig Welding Problems
MIG WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG welding defects and prevention methods Defect Possible cause Action Porosity (within or outside the bead) Poor material Check the material is clean... - Page 28 MIG WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG welding defects and prevention methods Defect Possible cause Action Burning through –...
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Page 29: Mig Welding Torch
MIG WELDING TORCH: JM-160C, JM-200C and JM-200PFC MIG Welding Torch Air Cooled - Model: T150 Rating 180A Co2 / 150A Mixed Gases @ 60% Duty Cycle - EN60974-7 Wire Size 0.6mm to 1.0mm... -
Page 30: Maintenance
MAINTENANCE The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. In order to guarantee that the arc welding machine works efficiently and in safety, it must be maintained regularly. -
Page 31: Troubleshooting
TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. Before arc welding machines are dispatched from the factory, they have already been checked thoroughly. -
Page 32: Ec Declaration Of Conformity
Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility. Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency. Our registration reference is WEEMM3813AA. -
Page 33: Statement Of Warranty
This should be carried out by a suitably qualified competent person. In the unlikely event of a problem, this should be reported to Jasic technical support team to review the claim. -
Page 34: Options And Accessories
Work Return Lead and Clamp 3m CP3550 Cable Plug 35-50mm JIT-01 Trolley JH-HDX Jasic HD True Colour Auto Darkening Welding Helmet SSARG2G Single Stage 2 Gauge Argon Regulator WTLHK2 2m Gas Hose and Quick Gas Connecter 10048354 “V” Groove 0.6mm/0.8mm 10048356 “V”... -
Page 35: Schematic
SCHEMATIC... -
Page 36: Jasic Contact Details
Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester M28 2WD +44 (0)161 793 8127 www.jasic.co.uk April 2020 Issue 3...