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Jasic EVO 2.0 Operator's Manual
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Jasic EVO 2.0 Operator's Manual

Jasic EVO 2.0 Operator's Manual

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Summary of Contents for Jasic EVO 2.0

  • Page 2: Your New Product

    Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free opera琀椀on. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct informa琀椀on should you require assistance or spare parts.

  • Page 3: Table Of Contents

    Guide to MMA Welding MMA Welding Troubleshoo琀椀ng Opera琀椀on LIFT TIG Guide to TIG Welding TIG Welding Troubleshoo琀椀ng Maintenance Troubleshoo琀椀ng WEEE Disposal RoHS Compliance Declara琀椀on UKCA Declara琀椀on of Conformity EC Declara琀椀on of Conformity Statement of Warranty Schema琀椀c Op琀椀ons and Accessories Notes Jasic Contact Details...

  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS These general safety norms cover both arc welding machines and plasma cu琀�ng machines unless otherwise noted. The user is responsible for installing and opera琀椀ng the equipment in accordance with the enclosed instruc琀椀ons. It is important that users of this equipment protect themselves and others from harm, or even death. The equipment must only be used for the purpose it was designed for.

  • Page 5: Safety Instruction

    SAFETY INSTRUCTION Use of Personal Protec琀椀ve Equipment (PPE) Welding arc rays from all welding and cu琀�ng processes can produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Wear an approved welding helmet 昀椀琀琀ed with an appropriate shade of ...

  • Page 6: Fume And Welding Gases

    SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have iden琀椀昀椀ed welders as being an ‘at risk’ group for occupa琀椀onal diseases arising from exposure to dusts, gases, vapours and welding fumes. The main iden琀椀昀椀ed health e昀昀ects are pneumonia, asthma, chronic obstruc琀椀ve pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung func琀椀on changes.

  • Page 7: The Working Environment

    SAFETY INSTRUCTION The working environment Ensure the machine is mounted in a safe and stable posi琀椀on allowing for cooling air circula琀椀on. Do not operate equipment in an environment outside the laid down opera琀椀ng parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space.

  • Page 8: Rf Declara琀椀On

    SAFETY INSTRUCTIONS Fire awareness The cu琀�ng and welding process can cause serious risks of 昀椀re or explosion. Cu琀�ng or welding sealed containers, tanks, drums or pipes can cause explosions. Sparks from the welding or cu琀�ng process can cause 昀椀res and burns. Check and risk assess the area is safe before doing any cu琀�ng or welding.

  • Page 9: Materials And Their Disposal

    For more detailed informa琀椀on please refer to the HSE website www.hse.gov.uk PACKAGE CONTENTS AND UNPACKING Supplied within your new Jasic EVO product package will be the following items with each model. Use care when unpacking the contents and ensure all items are present and not damaged.

  • Page 10: Description Of Symbols

    DESCRIPTION OF SYMBOLS Read this opera琀椀on manual carefully before use. Warning in opera琀椀on. Single-phase sta琀椀c frequency converter-transformer rec琀椀昀椀er. Symbol of single-phase AC power supply and rated frequency. Can be used in the environment which has high risk of electric shock. Degree of protec琀椀on, such as IP23S.

  • Page 11: Product Overview

    It provides a stable DC arc and can weld carbon steel, low alloy steel, stainless steel and other materials. Moreover, the EVO 2.0 unit o昀昀ers adjustable hot start and arc force func琀椀ons that ensures it’s a durable machine for a wide range of applica琀椀ons.

  • Page 12: Technical Specifications

    TECHNICAL SPECIFICATIONS Parameter Unit Jasic Arc EA-160 PFC Jasic Arc EA-200 PFC Rated input (U1) V & Hz AC 95 ~ 265V 50/60 AC 95 ~ 265V 50/60 115V - MMA 14.4 115V - MMA 15.6 115V - TIG 11.7 115V - TIG 13.6...

  • Page 13: Description Of Controls

    8. Carry handle 9. ON/OFF power switch 10. Rear panel with integrated cooling vents 11. Input power cable Front control panel view Jasic Arc EA-160 and EA-200 12. Parameter and error code display 13. Warning indicators 14. Opera琀椀on mode selector 15.

  • Page 14: Installation

    INSTALLATION Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging un琀椀l the installa琀椀on is complete. Loca琀椀on The machine should be located in a suitable posi琀椀on and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases. Place on a secure level surface and ensure that there is adequate clearance around the machine to ensure natural air昀氀ow.

  • Page 15: Installa琀椀On

    INSTALLATION OF WIRED REMOTE CONTROL (STANDARD) Wired hand-held remote-control connec琀椀on As standard the EVO ARC 160 and 200 machines are 昀椀琀琀ed with a 3 pin remote control socket (1). This allows for the matching 3 pin plug (2) of the hand held remote control to be connected directly to the machine to o昀昀er the user remote opera琀椀on control.

  • Page 16: Front Panel Display

    FRONT PANEL DISPLAY 1. Digital meter: Displays pre-set and actual current as well as displaying the parameter adjustment se琀�ngs along with error codes (see below). 2. Warning indicator: The yellow warning LED will light up if the machine overheats, the red warning LED will illuminate if the machine experiences an input mains under or over voltage situa琀椀on.

  • Page 17: Control Panel

    CONTROL PANEL Selec琀椀on of welding electrode diameter for MMA 1) In MMA mode, press the electrode diameter selec琀椀on bu琀琀on to select the welding electrode diameter in manual mode and synergic mode. 2) The indicator is ON, indica琀椀ng that manual mode is selected and welding current is set and adjusted manually.
  • Page 18 CONTROL PANEL LIFT TIG mode parameter se琀�ng In the LIFT TIG welding mode, rotate the adjus琀椀ng knob to set the current parameter. Protec琀椀on indicators When the overheat indicator is on, this indicates that the welder has overheated and output voltage ceases. When the welder cools, the indicator will go out and welding can recommence. When the overcurrent indicator is on, this indicates that the welder has entered the overcurrent protec琀椀on mode and the welder stops producing welding output.

  • Page 19: Control Panel Functions

    CONTROL PANEL - FUNCTIONS Wired (Foot pedal / hand-held) Remote Control A 3 pin remote control socket is 昀椀琀琀ed as standard to the front panel of the machine, (see page 47 for op琀椀onal remote controls) 1) Before welding, press the remote-control func琀椀on bu琀琀on to enable the remote control func琀椀on.

  • Page 20: Remote Control Socket

    REMOTE CONTROL SOCKET The Jasic Arc EA-160 and EA-200P are 昀椀琀琀ed with 3 pin remote control socket located on the front panel which is used to connect various MMA remote control devices. 3 Pin Remote socket con昀椀gura琀椀on Pin No Descrip琀椀on Poten琀椀ometer (min)

  • Page 21: Mma Setup

    MMA SETUP Output connec琀椀ons Electrode polarity is generally determined by the type of welding rod being used although in general when using manual arc welding electrodes the electrode holder is connected to the posi琀椀ve terminal and the work return to the nega琀椀ve terminal. Generally, there are two connec琀椀on methods of DC welder: DCEN and DCEP connec琀椀on.

  • Page 22: Opera琀椀On Mma

    OPERATION - MMA Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. MMA welding MMA (Manual Metal Arc), SMAW (Shielded Metal Arc Welding) or just S琀椀ck Welding.
  • Page 23 OPERATION - MMA Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing as, welding rays, spa琀琀er, smoke and high temperatures produced in the process may cause injury to personnel. Also take the necessary steps to protect any persons within the welding area that may cause injury to. MMA welding Select MMA welding mode.
  • Page 24 OPERATION - MMA Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing as, welding rays, spa琀琀er, smoke and high temperatures produced in the process may cause injury to personnel. Also take the necessary steps to protect any persons within the welding area that may cause injury. MMA welding Arc force: Arc force prevents the electrode s琀椀cking when welding.

  • Page 25: Guide To Mma Welding

    GUIDE TO MMA WELDING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. Notes for the welding beginner This sec琀椀on is designed to give the beginner who has not yet done any welding some informa琀椀on to get them going.
  • Page 26 GUIDE TO MMA WELDING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. MMA process 琀椀ps and guides Typical welder set up 1.
  • Page 27 GUIDE TO MMA WELDING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. MMA arc striking Tap Technique - Li昀琀 the electrode upright and bring it down to strike the work piece. A昀琀er forming a short circuit, quickly li昀琀...
  • Page 28 GUIDE TO MMA WELDING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. Fillet welding The electrode should be posi琀椀oned to split the angle i.e. 45º. Again the electrode should be inclined in the direc琀椀on of travel at around 10º-30º.

  • Page 29: Mma Welding Troubleshooting

    MMA WELDING TROUBLESHOOTING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. Arc welding defects and preven琀椀on methods Defect Possible cause Ac琀椀on Excessive spa琀琀er (beads of metal Amperage too high for the...

  • Page 30: Opera琀椀On Lift Tig

    Insert the cable plug with the work clamp into the “+” socket on the front panel of the Jasic welding machine and 琀椀ghten clockwise. Insert the cable plug of the TIG torch into the “-” socket on the front panel of the Jasic machine and 琀椀ghten clockwise.
  • Page 31 OPERATION LIFT TIG Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing as, welding rays, spa琀琀er, smoke and high temperatures produced in the process may cause injury to personnel. TIG welding consumables The consumables of the TIG welding process are 昀椀ller wires and shield gas. Filler wires Filler wires come in many di昀昀erent material types and usually as cut lengths, unless some automated feeding is required where it will be in reel form.
  • Page 32 Arc star琀椀ng - li昀琀 TIG (li昀琀 arc) As described on the previous page, the Jasic ARC range allows the tungsten to be in direct contact with the work piece with minimal current so as not to leave tungsten deposits. LIFT TIG mode has no torch switch opera琀椀on mode.

  • Page 33: Guide To Tig Welding

    GUIDE TO TIG WELDING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. TIG torch body and components The torch body holds the various welding consumables in place as shown and is covered by a either a rigid phenolic or rubberised covering.
  • Page 34 GUIDE TO TIG WELDING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding electrodes TIG welding electrodes are a ‘non consumable’ as it is not melted into the weld pool and great care should be taken not to let the electrode contact the welding pool to avoid weld contamina琀椀on.
  • Page 35 昀氀owing will not go to zero un琀椀l welding has ended. The Jasic TIG Series polarity should generally be set up for Direct Current - Electrode Nega琀椀ve (DCEN) as this method of welding can be used for a wide range of materials.
  • Page 36 GUIDE TO DC TIG WELDING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. Manual DC TIG Welding Amperage Guide- Mild Steel and Stainless Steel Base Metal Base Metal Tungsten...

  • Page 37: Tig Welding Troubleshooting

    TIG WELDING TROUBLESHOOTING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding defects and preven琀椀on methods Defect Possible cause Ac琀椀on Set up for DCEP Change to DCEN...
  • Page 38 TIG WELDING TROUBLESHOOTING Before star琀椀ng any welding ac琀椀vity ensure that you have suitable eye protec琀椀on and protec琀椀ve clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding defects and preven琀椀on methods Defect Possible cause Ac琀椀on Excessive bead build up, poor Increase the welding amperage...
  • Page 39 TIG TORCH TROUBLESHOOTING TIG welding defects and preven琀椀on methods The TIG torch used for li昀琀 TIG welding comprises of several items which ensure current 昀氀ow and arc shielding from the atmosphere. Regular maintenance of the welding torch is one of the most important measures to ensure its normal opera琀椀on and extend lifespan.

  • Page 40: Maintenance

    MAINTENANCE The following opera琀椀on requires su昀케cient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. In order to guarantee that the arc welding machine works e昀케ciently and in safety, it must be maintained regularly.

  • Page 41: Troubleshooting Error Codes

    The below is a list of error codes for the Jasic EVO EA160 and EA-200 welding machines. Error...

  • Page 42: Weee Disposal

    Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency. Our registra琀椀on reference is WEEMM3813AA.

  • Page 43: Ukca Declara琀椀On Of Conformity

    UKCA Declara琀椀on of Conformity...

  • Page 44: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY...

  • Page 45: Statement Of Warranty

    3 month warranty. Jasic shall in no event be responsible for any third party expenses or expenses/costs or any indirect or consequen琀椀al expenses/costs.

  • Page 46: Schema琀椀C

    SCHEMATIC...

  • Page 47: Options And Accessories

    EC-2-03LD Work Return Lead and Clamp 3m CP3550 Cable Plug 35-50mm JH-HDX Jasic HD True Colour Auto Darkening Welding Helmet HRC-04 Wired hand held remote current control (3 pin) HRC-03 Mini Wireless hand held remote current control MMA Transceiver (used with HRC-02) Op琀椀onal Remote Control Devices...

  • Page 48: Notes

    NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...
  • Page 49 NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

This manual is also suitable for:

Ea-160Ea-200