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Related Manuals for Jasic EVO 2.0
Summary of Contents for Jasic EVO 2.0
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Page 2: Your New Product
Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts. -
Page 3: Table Of Contents
Your New Product Index Safety Instruction Description of Symbols Description of Machine Description or the TFT-LCD Control Panel Navigating the TFT-LCD Control Panel Remote Control Option (wired and wireless) Operation MMA Operation TIG Operation LIFT TIG Notes Jasic Contact Details... - Page 4 SAFETY INSTRUCTIONS These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. The user is responsible for installing and operating the equipment in accordance with the enclosed instructions. It is important that users of this equipment protect themselves and others from harm, or even death. The equipment must only be used for the purpose it was designed for.
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Page 5: Safety Instruction
SAFETY INSTRUCTION Use of Personal Protective Equipment (PPE) Welding arc rays from all welding and cutting processes can produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. • Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when welding, cutting or watching. - Page 6 SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have identified welders as being an ‘at risk’ group for occupational diseases arising from exposure to dusts, gases, vapours and welding fumes. The main identified health effects are pneumonia, asthma, chronic obstructive pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung function changes.
- Page 7 SAFETY INSTRUCTION The working environment Ensure the machine is mounted in a safe and stable position allowing for cooling air circulation. Do not operate equipment in an environment outside the laid down operating parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space.
- Page 8 SAFETY INSTRUCTIONS Fire awareness The cutting and welding process can cause serious risks of fire or explosion. Cutting or welding sealed containers, tanks, drums or pipes can cause explosions. Sparks from the welding or cutting process can cause fires and burns. Check and risk assess the area is safe before doing any cutting or welding.
- Page 9 SAFETY INSTRUCTION Materials and their disposal Welding equipment is manufactured with BSI published standards meeting CE requirements for materials which do not contain any toxic or poisonous materials dangerous to the operator. Do not dispose of the equipment with normal waste. The European Directive 2012/19/EU on Waste Electrical and Electronic Equipment states that electrical equipment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility for disposal.
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Page 10: Description Of Symbols
DESCRIPTION OF SYMBOLS Read this operation manual carefully before use. Warning in operation. Single-phase static frequency converter-transformer rectifier. Symbol of single-phase AC power supply and rated frequency. Can be used in the environment which has high risk of electric shock. Degree of protection, such as IP23S. - Page 11 DESCRIPTION OF CONTROLS - JASIC TIG ET-200P ACDC Front view Jasic TIG ET-200P ACDC 1. Machine carry handle 2. Digital user control panel (see lower down for further information) 3. Wireless remote control (optional) 4. "+" Output terminal*, The connection for the work clamp in TIG mode 5.
- Page 12 DESCRIPTION OF ‘LCD’ CONTROL PANEL Display screen The display screen offers the operator a wealth of information including operation modes, a vast array of TIG DC/TIG AC and MMA parameters. The home screen is shown right and using the adjustment dial allows you to navigate through the machines options and the following pages will explain in greater details these features.
- Page 13 LCD SCREEN ICON FUNCTION DESCRIPTIONS The above control panel images are examples of screen modes you will come across during normal use of the Jasic ET-200P ACDC LCD machine and the below and following pages offer a brief explanation for the icons used.
- Page 14 LCD SCREEN ICON FUNCTION DESCRIPTIONS Item No Icon Icon Description Brief Meaning of Setting When in either of the TIG modes, D (Parameter settings) is a Parameter secondary menu where the TIG welding parameter additional Settings functions can be adjusted and set. For example: pre/post gas, up/down slope, AC frequency, pulse and more.
- Page 15 LCD SCREEN ICON FUNCTION DESCRIPTIONS Item No Icon Icon Description Icon image description When in either of the TIG modes, P (function settings) is a secondary menu where additional functions can be adjusted Function and set. For example: Trigger mode, HF or Lift TIG, Waveform, settings air/water cooled setting.
- Page 16 LCD SCREEN ICON FUNCTION DESCRIPTIONS Item No Icon Icon Description Icon image description This multiple icon bar will show various secondary icon/options —— Top Icon Bar when you select and enter either Function Setting (P), Parameter Settings (D) or Memory (–M) options. Function English by default.
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Page 17: Navigating The Tft-Lcd Control Panel
NAVIGATING THE ‘LCD’ CONTROL PANEL On powering up the machine and prior to commencing to weld, press the "Home" button to return to the home page (as shown below) by rotating the control dial you can then select either: • AC TIG •... - Page 18 NAVIGATING THE ‘LCD’ CONTROL PANEL Gas check (purge) function When in either AC TIG, DC TIG or MIX TIG welding modes and prior to welding you can activate the gas flow function, this allows the user to check and set the gas flow. With the machine connected to the shielding gas supply, navigate to the gas purge option by rotating the control dial until the gas purge icon is highlighted green (as shown below).
- Page 19 NAVIGATING THE ‘LCD’ CONTROL PANEL Welding Parameter Setting - Selection and Adjustment Upon selecting your required welding mode, which could be either AC TIG, AC TIG, MIX TIG or MMA from the "Home" page and for example we will continue to use AC TIG (as shown right).
- Page 20 NAVIGATING THE ‘LCD’ CONTROL PANEL Welding Function Setting - Selection and Adjusting As per previous page, to access and adjust AC TIG Function Settings, press the control dial button which now highlights the pre-set welding current area in a raised rectangle (as shown right).
- Page 21 NAVIGATING THE ‘LCD’ CONTROL PANEL System Setting - Selection and Adjusting As per previous pages, to access and adjust System Settings from the home screen, just navigate to the System Settings icon which will be highlighted green (as shown right). Then press the control dial button to enter this option screen.
- Page 22 This option is factory set to ON, please speak with Jasic technical before interfering with this setting. Pressing the control dial button will confirm and save your choice and return you to the previous screen...
- Page 23 System Setting - Selection and Adjusting Sleep Time Adjustment Option Standby time is a function that when there is no operator activity with the Jasic TIG machine, then after a pre-determined time (Factory time: 5 minutes) the machine will go into standby (sleep) mode.
- Page 24 NAVIGATING THE ‘LCD’ CONTROL PANEL System Setting - Selection and Adjusting Parameter and Factory reset function Accessing the parameter and factory reset function, is straight forward, press the ‘home’ button and from the home screen menu, navigate and enter into ‘system settings’ and then enter ‘user background’...
- Page 25 CONTROL PANEL - FUNCTIONS System Setting - Selection and Adjusting Restored Parameter Settings Welding Parameter Unit DC TIG DC Pulse TIG AC TIG AC Pulse TIG Mixed TIG Pre-flow time Seconds Initial current Amps Up-slope time Seconds Peak current Amps Base current Amps Down-slope time...
- Page 26 From here you can navigate through various sections and pages of the operating manual. Please Note: For the latest and more in-depth version of the Jasic ET-200PACDC operating manual, please visit www.jasic.co.uk, navigate to the product page up and then click on the documents tab.
- Page 27 See pages 33 of this manual or further information is available within the ET-200PACDC operating manual on how to enable and deactivate the water cooler mode. Please Note: The EVO ET-200PACDC can only use the originally designed LC30 Jasic water cooler. Do not use water coolers purchased from other manufacturers.
- Page 28 REMOTE CONTROL SOCKET The Jasic TIG ET-200PACDC is fitted with 9 pin remote control socket located on the front panel which is used to connect various remote control devices, for example: a TIG torch with trigger switch, a TIG torch with mounted switch and current adjustment dial, a foot pedal or other similar devices including MMA remote control devices.
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Page 29: Remote Control Option (Wired And Wireless)
WIRED REMOTE CONTROL FUNCTION Remote Control Option The EVO machine range of machines allow the user to use either wired or wireless technology for remote control purposes that offers the user to use wired or wireless hand or foot controls when using the machine in MMA or TIG AC/DC welding modes. - Page 30 WIRELESS REMOTE CONTROL FUNCTION Wireless Remote Control Pairing Procedure: As per previous pages, to access wireless pairing from the home screen, navigate and enter into System Settings and then enter User Background settings and then scroll down to Turn on Wireless Pairing which will be highlighted green (as shown right).
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Page 31: Operation Mma
OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA welding MMA (Manual Metal Arc), SMAW (Shielded Metal Arc Welding) or just Stick Welding. - Page 32 OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing as, welding rays, spatter, smoke and high temperatures produced in the process may cause injury to personnel. Also take the necessary steps to protect any persons within the welding area that may cause injury to. MMA welding From the home screen, rotate the control dial and select MMA welding mode by pressing the control dial button until the MMA symbol is illuminated green...
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Page 33: Operation Tig
OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG DC operation steps From the home screen, rotate the control dial to highlight DC TIG mode and then pressing the control dial button will take you to the DC TIG control mode screen (as shown below). -
Page 34: Operation Lift Tig
OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG DC operation steps To select TIG welding parameter features like, pre-gas, slope up pulse current background setting and more you need to access the welding Function Setting which is noted by the icon ‘D’... - Page 35 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG DC pulse operation steps To turn pulse control on or off when in DC TIG mode, first you need to access this option from the welding function setting section which is identified by the ‘P’...
- Page 36 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG DC pulse operation steps When in DC TIG mode with pulse turned ON, you will note the addition pulse parameters circled in red below.
- Page 37 JASIC TIG200PACDC LCD - DC TIG - Quick Set-Up Guide For DC TIG welding, set up as below, ensure you place the machine in DC TIG, 2T trigger mode, Pulse turned OFF, HF ON and current control set to Local/panel control and depending on TIG torch type fitted either water or air cooled set (for this example water cooled is set).
- Page 38 JASIC TIG200PACDC LCD - DC TIG PULSE - Quick Set-Up Guide For DC TIG welding, set up as below, ensure you place the machine in DC TIG, 2T trigger mode, Pulse turned ON, HF ON and current control set to Local/panel control and depending on TIG torch type fitted either water or air cooled set (for this example air cooled is set).
- Page 39 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG AC operation steps From the home screen, rotate the control dial to highlight AC TIG mode and then pressing the control dial button will take you to the AC TIG control mode screen (as shown below).
- Page 40 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG AC operation steps To select TIG welding parameter features like, pre-gas, slope up pulse current background setting and more you need to access the welding Function Setting which is noted by the icon ‘D’...
- Page 41 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG AC operation steps continued • After the parameters are set appropriately, open the gas valve of the cylinder and adjust the gas regulator to the desired gas flow.
- Page 42 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG AC operation steps Mix (Hybrid) mode: The ‘hybrid’ mix AC TIG mode allows for the selected AC waveform to be mixed with a positive element which increases the cleaning action of aluminium oxides along with increasing welding speeds.
- Page 43 JASIC TIG200PACDC LCD - AC TIG - Quick Set-Up Guide For DC TIG welding, set up as below, ensure you place the machine in AC TIG, 2T trigger mode, AC sine wave, Pulse turned OFF, HF ON and current control set to Local/panel control and depending on TIG torch type fitted either water or air cooled set (for this example water cooled is set).
- Page 44 JASIC TIG200PACDC LCD - AC TIG PULSE - Quick Set-Up Guide For DC TIG welding, set up as below, ensure you place the machine in AC TIG, 2T trigger mode, AC sine wave, Pulse turned ON, HF ON and current control set to Local/panel control and depending on TIG torch type fitted either water or air cooled set (for this example water cooled is set).
- Page 45 Insert the cable plug with the work clamp into the “+” socket on the front panel of the Jasic welding machine and tighten clockwise. Insert the cable plug of the TIG torch into the “-” socket on the front panel of the Jasic machine and tighten clockwise.
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Page 46: Notes
NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________... - Page 47 NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...