SICK Flexi IO XTDO1 Operating Instructions Manual
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SICK Flexi IO XTDO1 Operating Instructions Manual

Expansion module - io
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O P E R A T I N G I N S T R U C T I O N S
Flexi IO XTDO1
Expansion module - IO

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Summary of Contents for SICK Flexi IO XTDO1

  • Page 1 O P E R A T I N G I N S T R U C T I O N S Flexi IO XTDO1 Expansion module - IO...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Check during commissioning and modifications........Operation.................... 25 Status indicators..................8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...
  • Page 4 List of figures..................40 List of tables..................41 O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 5: About This Document

    Competence brochure Guide for Safe Machinery 8008007 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 6: Target Groups And Structure Of These Operating Instructions

    Indicates a situation presenting imminent danger, which will lead to death or serious injuries if not prevented. O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK...
  • Page 7 The check mark denotes the result of an instruction. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 8: Safety Information

    In explosion-hazardous areas • In residential areas O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 9: Cybersecurity

    For maintenance, you must be able to assess if the machine is operating safely. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 10: Product Description

    • The gateway and IO expansion modules can be arranged arbitrarily. O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 11: Overview Of The Module

    Voltage is supplied directly to the safety outputs Q via A1 / A2 on the module. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 12: Status Indicators

    "Status indicators", page 25 • "Troubleshooting", page 28 O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 13: Project Planning

    Provide an adequate clearance in front of the module (front side) for the connected cables. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...
  • Page 14 • In front of the module: ≥ 25 mm O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 15: Electrical Integration

    Short circuits to 24 V DC (to High) on safety outputs. • Actuator wiring short-circuits to 24 V. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 16: Single-Channel Use Of Safety Inputs

    Thorough check during commissioning and modifications • Regular thorough check O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...
  • Page 17 Define all guidelines for the thorough check. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 18: Mounting

    Mount front connector with connected cables to the new module: First mount in the module with bent hook and then engage in the housing. O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK...
  • Page 19 The front connector engages with an audible click. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 20: Electrical Installation

    Pin assignment Figure 8: Terminals on front connector O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 21: Coding

    Coding prevents the front connectors from getting mixed up. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 22: Coding Front Connector And Module

    Insert the slotted screwdriver vertically on the left next to the respective coding element. O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK...
  • Page 23 However, you can continue to use the module. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 24: Commissioning

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK...

  • Page 25: Operation

    LED off. Ö LED flashes. O LED illuminates. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 26: Regular Thorough Check

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK...

  • Page 27: Maintenance

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 28: Troubleshooting

    O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 29: Faults In The Safety Outputs (Q)

    = 0 “On” 3) 5) 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...
  • Page 30 Further topics • "Status indicators", page 25 O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 31: Decommissioning

    SICK will be glad to help you dispose of these devices on request. 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 32: Technical Data

    MTTF ISO 13849-1 [years] ISO 13849-1 [years] O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 33: Safety-Related Characteristic Data - Safety Outputs (Q)

    At altitudes up to 2,000 m –25 °C … +55 °C above sea level 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 34: Voltage Supply

    UL/CSA applications: UL-listed fuse according to UL 248-14 required Overvoltage category II (EN 61131-2) O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 35: Technical Data For The Safety Capable Inputs (I)

    Max. 1 A per output puts Load capacity ≤ 0.5 µF 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 36: Dimensional Drawings

    89,6 85,5 78,4 Figure 10: Dimensional drawing O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 37: Ordering Information

    Front connector with opening for SmartPlug FLX0-ACC0300 6069666 • 16 spring terminals 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...
  • Page 38 FLX3-SMPL100 2106852 Housing end cap FLX0-ACC0400 5340579 O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 39: Annex

    • Supply of Machinery (Safety) Regulations 2008 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...

  • Page 40: List Of Figures

    Eyelet on front connector................... 21 10. Dimensional drawing....................36 O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...

  • Page 41: List Of Tables

    21. Ordering information for gateway expansion module..........37 22. Ordering information for accessories................ 37 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...
  • Page 42 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 8024583/1CUT/2022-09-23 | SICK Subject to change without notice...
  • Page 43 LIST OF TABLES 8024583/1CUT/2022-09-23 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi IO XTDO1 Subject to change without notice...
  • Page 44 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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