SICK InspectorP62 Series Operating Instructions Manual
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SICK InspectorP62 Series Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
InspectorP62x
2D machine vision

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S InspectorP62x 2D machine vision...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modi‐...

  • Page 3: Table Of Contents

    Connecting the device................Commissioning.................. 37 PC Software....................Network communication settings............8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 4 13.4 Connection diagrams of connection module CDM420-0006....13.5 Copyright notices..................Abbreviations used................70 O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 5: About This Document

    … indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented. 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x...

  • Page 6: Further Information

    Other publications related to the devices described here • Publications dealing with accessories O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 7: Safety Information

    Briefly open the cover for the following activities: • Inserting or removing the optional memory card For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g., on the delivery note of the device. 8024439/1EJ6/2022-02 | SICK...

  • Page 8: Improper Use

    • The device must not be operated in the temperature range below 0 °C. • Any use of accessories not specifically approved by SICK AG is at your own risk. WARNING Danger due to improper use! Any improper use can result in dangerous situations.

  • Page 9: Cybersecurity

    A suitable concept com‐ prises organizational, technical, procedural, electronic, and physical levels of defense and provides suitable measures for different types of risks. SICK's products and solu‐ tions must be viewed as a component of this concept.

  • Page 10: Operational Safety And Particular Hazards

    Safety requirements relating to work on electrical systems must be complied with. ■ O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 11 Install the grounding for the product and the system in accordance with national ■ and regional regulations. 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...

  • Page 12: Product Description

    Associated components not contained in the delivery: Table 3: Other components Component Remarks SOPAS ET configuration software Available online at: • www.sick.com/SOPAS_ET SICK AppStudio software Available online at: • www.sick.com/SICK_AppStudio SICK AppManager software Available online at: • www.sick.com/SICK_AppManager This documentation, available in English...
  • Page 13 Parameter set F: Full Feature Set for variant InspectorP621 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...

  • Page 14: Product Characteristics

    4 threaded mounting holes, M5: blind tapped hole; 5 mm deep; max. depth of thread 5 mm O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 15 Figure 4: LED status displays, bar graph display and function keys on the top of the device 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x...
  • Page 16 Slot for microSD memory card â Display for microSD memory card ã O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 17 The microSD memory card is optional and not included in the scope of delivery of the device. The device supports memory cards up to max. 32 GB. Only use types (industrial standard) approved by SICK to ensure reliable function of the memory card. You can find these as accessories online at: •...

  • Page 18: Sick Appspace

    Tighten the screws on the hinged cover. Switch on the supply voltage for the device. SICK AppSpace The InspectorP6xx product family is part of the SICK AppSpace ecosystem, which consists of software tools and programmable sensors or devices. See figure 6 for an overview of SICK AppSpace.
  • Page 19 PRODUCT DESCRIPTION SICK AppSpace includes the following components and resources: • SICK AppManager: A software tool used for the installation and management of SensorApps and device firmware updates. • SICK AppPool: A cloud-based repository for storing and sharing SensorApps. SICK AppPool can be accessed directly from SICK AppManager, SICK AppStudio, and from the web.

  • Page 20: Transport And Storage

    For storage periods of longer than 3 months, check the general condition of all ■ components and packaging on a regular basis. O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 21: Mounting

    Tool and tape measure ■ The screw length depends on the mounting base (wall thickness of the bracket). When using an optional SICK mounting system, the screws for mounting the device are included with delivery. 5.2.2 Mounting the device The device is mounted using threaded mounting holes (M5) or sliding nuts.

  • Page 22: Mounting Location

    For the planned working distance: resultant field of view length and width and approximate resolution O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 23 • The dimensions of the field of view that is available for this distance 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x...

  • Page 24: Mounting The Device

    Use the threaded mounting holes in pairs on the top or bottom of the device ° or the two sliding nuts on the side of the device. Attach the separately-ordered, optional SICK mounting system using the slid‐ ° ing nuts on the device. Mounting systems are available as accessories, "Accessories", page...

  • Page 25: Mounting An External Trigger Sensor (Optional)

    (see figure 11, right image). 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...

  • Page 26: Electrical Installation

    For information on data transmission rates and lengths of cable, see "Wiring the data interface", page O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 27: Prerequisites For Safe Operation Of The Device

    Grounding point 2 Closed current loop with equalizing currents via cable shield 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 28 Within the islands, a stable equipotential bonding prevents equalizing currents on the cable shields. O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 29: Note On The Swivel Connector

    180° in the opposite direction. Do not exceed the respective limit position. Carry out the rotational movement slowly. ■ 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...

  • Page 30: Connection Diagrams

    Digital input 1, e.g., for connecting a trigger sensor à O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 31: Pin Assignments Of Electrical Connections

    ELECTRICAL INSTALLATION 6.4.2 Example applications InspectorP621 External illumination 6 Serial Data, CAN, I/O Ethernet à Digital Digital SICK App Studio SICK App Studio ß switching switching Programming Image display outputs inputs Diagnostics Figure 17: InspectorP621: connection options CSN (CAN sensor network)

  • Page 32: Connecting The Device

    "Connection of the device to CDM420-0006", page 59 O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 33 The supply voltage for the device is protected in the connection modules in the circuit after switch S1. 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x...
  • Page 34 Wiring the Internet interface Connect the device to the Ethernet connection of the computer via the adapter cable. Set up communication via the SICK AppManager software. NOTE The Ethernet interface of the device has an Auto-MDIX function. This automatically adjusts the transmission speed as well as any necessary crossover connections.
  • Page 35 PNP switching to supply voltage V Default: No function Logic: not inverted (active high) 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 36 SensorApp which contains this function. O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 37: Commissioning

    The SICK AppStudio development environment is used to program the device and to perform diagnostics in case of faults. The use of SICK AppStudio requires a valid license. A one-year license (art no 1610199) is available from www.sick.com/SICK_AppStudio. After purchasing the license, download the SICK AppStudio software from the SICK Support Portal, support‐...

  • Page 38: Default Sensorapp: Quality Inspection

    The tools are also listed and described in the Quality Inspection Operating Instructions, art no 8025687. Quality Inspection is based on SICK Nova, which allows the user to create and import additional tools. For a description of how to import a tool through SICK AppManager, see the Quality Inspection Operating Instructions.

  • Page 39: Programming The Device

    SICK Support Portal, supportportal.sick.com. NOTE The API is directly accessible from SICK AppStudio. To access it, click a free place in a lua file and press Ctrl+Space to display a list of all accessible functions and commands for the device.
  • Page 40 Code samples are available from Gitlab: gitlab.com/sick-appspace/samples. The above pages can be accessed directly from the Help menu in SICK AppStudio. O P E R A T I N G I N S T R U C T I O N S | InspectorP62x...

  • Page 41: Maintenance

    NOTE Static charging may cause dust particles to stick to the inspection window. This effect can be reduced by using an anti-static cleaning agent in combination with the SICK lens cloth (part no. 4003353) (can be obtained from www.sick.com). The viewing window is made of plastic, see "Technical data", page...
  • Page 42 O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 43 If the inspection window is cracked or broken, take the device out of operation ■ immediately for safety reasons and have it repaired by SICK. Cleaning the housing In order to ensure that heat is adequately dissipated from the device, the housing surface must be kept clean.

  • Page 44: Troubleshooting

    TROUBLESHOOTING Troubleshooting SICK service If you require any technical information, our SICK Service will be happy to help. To find your agency, see the final page of this document. NOTE Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster processing.

  • Page 45: Decommissioning

    Separate the recyclable materials by type and place them in recycling containers. ■ 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...

  • Page 46: Technical Data

    2D snapshot, image analysis Shutter technology Global shutter Product category Programmable, configurable Pre-installed SensorApp Quality Inspection, based on SensorApp framework SICK Nova that enables functional extensions via tool plug-ins and custom development Toolkit HALCON Sensor CMOS matrix sensor, grayscale values...

  • Page 47: Mechanics And Electronics

    Type of fieldbus integration: Optional over external fieldbus mod‐ ule CDF600-2 Operator interfaces Web server Configuration software Web GUI (SensorApp configuration), SICK AppStudio (program‐ ming) Data storage and retrieval Image and data logging via microSD memory card Image and data logging via external FTP Output current ≤...

  • Page 48: Ambient Data

    –20 °C ... +70 °C Permissible relative humidity: 0% ... 90%, non-condensing O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 49: Accessories

    Accessories and where applicable mounting information can be found online at: • www.sick.com/InspectorP62x 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...

  • Page 50: Annex

    Digital output 2 Brown-green Sensor 2 Digital input 2 White-yellow O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 51 Host interface (receiver) Brown TxD (RS-232), host Host interface (sender) Blue 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...

  • Page 52: Connection Diagrams Of Connection Module Cdb650-204

    Supply voltage V ß External digital inputs (not supported) à O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 53 Name of the digital output Auxiliary interface “Aux” Male connector, D-Sub, 9-pin 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 54 Wiring serial host interface RS-232 of the device in CDB650-204 O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 55 Figure 28: Wiring data interface RS-422 of the device in the connection module CDB650-204 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x...
  • Page 56 13.3.6 Wiring the CAN interface in the CDB650-204 O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 57 17-pin, A-coded) Device number (GN) à Maximum 32 users á 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 58 Wiring digital outputs of the device in the CDB650-204 O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 59: Connection Diagrams Of Connection Module Cdm420-0006

    Connection diagrams of connection module CDM420-0006 13.4.1 Connection of the device to CDM420-0006 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 60 Optional CMC600 parameter cloning module to use the external digital inputs and outputs of the device (not sup‐ á ported). 13.4.2 Wiring overview of the CDM420-0006 O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 61 Figure 33: Overview: connection of device and peripherals to the CDM420-0006 connection module External trigger sensor Supply voltage V 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 62 Supply voltage +24 V* can be additionally tapped at terminals 29 and O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 63 13.4.5 Connecting serial host interface RS-422 of the device in CDM420-0006 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 64 13.4.6 Wiring the CAN interface in the CDM420-0006 O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 65 Ethernet (host port) Serial host interface Switch 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 66 PNP sensor Supply voltage V ß O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 67 13.4.8 Wiring digital outputs of the device in the CDM420-0006 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 68 Table 24: Characteristic data of "IN/OUT 3" and "IN/OUT 4” digital outputs Type Switching O P E R A T I N G I N S T R U C T I O N S | InspectorP62x 8024439/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 69: Copyright Notices

    Automation GmbH, Germany. Open source programs SICK uses open-source software in the device. This software is licensed by the rights holders using the following licenses among others: the free licenses GNU General Public License (GPL Version2, GPL Version3) and GNU Lesser General Public License (LGPL), the MIT license, zLib license, and the licenses derived from the BSD license.

  • Page 70: Abbreviations Used

    Optical Character Recognition Optical Character Verification Portable Document Format Secure Digital SOPAS ET SICK Open Portal for Application and Systems Engineering Tool (PC soft‐ ware for Windows for device configuration) SOPAS Device Description (device description file) SELV Safety Extra Low Voltage...
  • Page 71 ABBREVIATIONS USED External supply voltage S ext 8024439/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP62x Subject to change without notice...
  • Page 72 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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