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Mandik FDMQ 120 Installation, Operation, Maintenance And Service Manual

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TPM 166/22
Version 2022-12-20
FDMQ 120
Fire damper
Technical Documentation
Installation, Commissioning, Operation, Maintenance and Service Manual
www.mandik.co.uk
Manufacturer
MANDÍK, a. s. • Dobříšská 550 • 267 24 Hostomice • Czech Republic • Tel.: +420 311 706 742 • E-Mail: mandik@mandik.cz
Authorized representative
MANDIK UK Ltd • 130 Aztec West • Bristol BS32 4UB • United Kingdom • Tel.: +44 117 4526376 • E-Mail: help@mandik.co.uk

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  • Page 1 Manufacturer MANDÍK, a. s. • Dobříšská 550 • 267 24 Hostomice • Czech Republic • Tel.: +420 311 706 742 • E-Mail: mandik@mandik.cz Authorized representative MANDIK UK Ltd • 130 Aztec West • Bristol BS32 4UB • United Kingdom • Tel.: +44 117 4526376 • E-Mail: help@mandik.co.uk...

  • Page 2: Table Of Contents

    TPM 166/22 These technical specifications state a row of manufactured sizes and models of fire dampers FDMQ 120 It is valid for production, designing, ordering, delivery, maintenance and operation. CONTENT I. GENERAL.....................................3 Description....................................3 Design.....................................4 Design with mechanical control............................4 Design with actuating mechanism............................6 Communication and control module MDCM........................11...

  • Page 3: General

    Certificate of constancy of performance UKCA No. TBD* & UKNI No. TBD* ■ Certificate of constancy of performance CE No. 1391-CPR-2022/0153 ■ Declaration of Perfomance UKCA & UKNI No. PM/FDMQ 120/02/22/1 ■ Declaration of Perfomance CE No. PM/FDMQ 120/01/22/1 ■...

  • Page 4: Design

    "CLOSED" and "OPEN". Limit switch detail → see page 5 ■ Limit switch Limit switch “OPEN” “CLOSED” Design .80 Page 4 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 5 Class of protection IP 67 CUT-OFF if the arm is moving … connect wire 1+2 ■ Working temperature -25°C … +120°C SWITCH-ON if the arm is moving … connect wire 1+4 ■ Version 2022-12-20 FDMQ 120 - Fire damper Page 5...

  • Page 6: Design With Actuating Mechanism

    The time of displacing the blade from the position "OPEN" ■ to the position "CLOSED" takes maximum 20 sec. Thermoelectrical starting mechanism BAT Actuating mechanism Design .40 and .50 Page 6 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 7 1 m, 2 x 0,75 mm² (BFL 24-T-ST) with 3-pin plug-in connectors - auxiliary switch cable 1 m, 6 x 0,75 mm² (BFL 24-T-ST) with 6-pin plug-in connectors duct outside temperature +72°C Thermal trips duct inside temperature +72°C Version 2022-12-20 FDMQ 120 - Fire damper Page 7...
  • Page 8 1 m, 2 x 0,75 mm² (BFN 24-T-ST) with 3-pin plug-in connectors - auxiliary switch cable 1 m, 6 x 0,75 mm² (BFN 24-T-ST) with 6-pin plug-in connectors duct outside temperature +72°C Thermal trips duct inside temperature +72°C Page 8 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 9 1 m, 2 x 0,75 mm² - auxiliary switch cable 1 m, 6 x 0,75 mm² (BF 24-T-ST) with plug-in connectors Tf1: duct outside temperature Duct +72°C Thermal trips Tf2/Tf3: duct intside temperature Duct +72°C Version 2022-12-20 FDMQ 120 - Fire damper Page 9...
  • Page 10 Max. 95% RH, non-condensing Connection supply Cable 1 m, 2 x 0.5 mm², Betaflam cable heatresistant up to 145°C Duct inside temperature 72°C Response temperature thermal fuse Duct outside temperature 72°C Page 10 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 11: Communication And Control Module Mdcm

    FCC. This accessory is only required with MANDIK control systems. ■ Each MDCM has a 230v local spur to power the damper actuator. ■...

  • Page 12: Dimensions

    TPM 166/22 Dimensions FDMQ 120 with mechanical control B - 10 Damper casing Mechanics Damper blade Inspection hole covering Sensor sticker Hole for camera FDMQ 120 with actuating mechanism B - 10 X=72 mm (BFL) X=76 mm (BFN) X=83 mm (BF)
  • Page 13 → see pages 14 to 19 Flange of Damper - INSTALLATIONS SIDE Values "a" and "c" has to be respected when Flanges of dampers are 30 mm wide with oval hole. projecting related air-conditioning ducts. Version 2022-12-20 FDMQ 120 - Fire damper Page 13...

  • Page 14: Technical Parameters

    0,0293 17,5 20,5 0,0849 11,5 13,5 0,0344 280 x 17,5 20,5 0,0866 0,0408 18,5 0,0936 14,5 0,0472 0,0989 15,5 0,0548 Sizes listed within the maximum/minimum sizes can be manufactured on request. Page 14 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 15 450 x 0,0786 22,5 25,5 0,1639 0,0914 0,1697 17,5 19,5 0,0999 23,5 26,5 0,1712 80,5 0,1063 0,1842 100,5 19,5 0,1233 Sizes listed within the maximum/minimum sizes can be manufactured on request. Version 2022-12-20 FDMQ 120 - Fire damper Page 15...
  • Page 16 0,3071 80,5 22,5 25,5 0,1513 0,3334 100,5 0,1755 0,3386 25,5 28,5 0,2027 35,5 38,5 0,3596 27,5 30,5 0,2329 0,3859 0,2632 Sizes listed within the maximum/minimum sizes can be manufactured on request. Page 16 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 17 45,5 0,4354 0,2596 0,4624 0,2984 0,4961 0,3371 18,1 0,0582 36,5 39,5 0,3759 710 x 21,5 0,0788 0,3836 22,5 0,0925 0,4146 Sizes listed within the maximum/minimum sizes can be manufactured on request. Version 2022-12-20 FDMQ 120 - Fire damper Page 17...
  • Page 18 30,5 0,1720 65,5 68,5 0,8731 1100 x 33,5 0,1989 0,8869 35,5 0,2311 68,5 71,5 0,9419 36,5 0,2526 71,5 74,5 1,0106 Sizes listed within the maximum/minimum sizes can be manufactured on request. Page 18 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 19 49,5 0,3688 69,5 72,5 0,9366 100,5 49,5 52,5 0,4278 69,5 79,5 0,9514 0,4941 72,5 75,5 1,0104 0,5679 75,5 78,5 1,0841 Sizes listed within the maximum/minimum sizes can be manufactured on request. Version 2022-12-20 FDMQ 120 - Fire damper Page 19...

  • Page 20: Placement And Assembly

    No other services should pass through the dampers ■ building work opening. For lightweight walls always consult the wall manufac- ■ turer specific guidelines for penetrations sizes and dis- tances. Page 20 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 21 The fire damper can be integrated into a gypsum wall If damper is installed outside a construction it is necessary ■ ■ construction with fire classification EI120 or EI 90. to use reinforcing frame VRM-Q 120 → see page 48 Version 2022-12-20 FDMQ 120 - Fire damper Page 21...

  • Page 22: Statement Of Installations

    ISOVER Ultimate Protect - Ablative Coated Batt 33-34 In solid ceiling construction EI 120 (h i↔o) S Mortar or gypsum EN Spec British Gypsum shaftwall EI 120 (v i↔o) S 36-37 construction EI 120 Page 22 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 23: Installation In Solid Wall Construction

    FDMQ 120 Solid wall construction British gypsum thistle bond 60 (or equivalent can by used) minimum density 670 kg/m³ Fixing profile with threaded rod → see pages 38 to 40 Duct Version 2022-12-20 FDMQ 120 - Fire damper Page 23...
  • Page 24 10 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Page 24 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 25 12 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Version 2022-12-20 FDMQ 120 - Fire damper Page 25...
  • Page 26 Fire resistant mastic - fill the gap on both sides of the fire separation construction and around the perimeter of penetration and damper body. (e.g. HILTI CFS-S ACR) Fixing profile with threaded rod → see pages 38 to 40 Page 26 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 27: Installation Outside Solid Wall Construction

    ISOVER Protect BSF body. (e.g. HILTI CFS-S ACR) VRM-Q 120 → see page 48 (continued on next page) Fixing profile with threaded rod → see pages 38 to 40 Version 2022-12-20 FDMQ 120 - Fire damper Page 27...
  • Page 28 ISOVER Protect BSF body. (e.g. HILTI CFS-S ACR) VRM-Q 120 → see page 48 Fixing profile with threaded rod → see pages 38 to 40 Page 28 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 29: Installation In Gypsum Wall Construction

    FDMQ 120 Gypsum wall construction British gypsum thistle bond 60 (or equivalent can by used) minimum density 670 kg/m³ Fixing profile with threaded rod → see pages 38 to 40 Duct Version 2022-12-20 FDMQ 120 - Fire damper Page 29...
  • Page 30 10 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Page 30 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 31 12 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Version 2022-12-20 FDMQ 120 - Fire damper Page 31...
  • Page 32 Fire resistant mastic - fill the gap on both sides of the fire separation construction and around the perimeter of penetration and damper body. (e.g. HILTI CFS-S ACR) Fixing profile with threaded rod → see pages 38 to 40 Page 32 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 33: Installation Outside Gypsum Wall Construction

    ISOVER Protect BSF body. (e.g. HILTI CFS-S ACR) VRM-Q 120 → see page 48 (continued on next page) Fixing profile with threaded rod → see pages 38 to 40 Version 2022-12-20 FDMQ 120 - Fire damper Page 33...
  • Page 34 ISOVER Protect BSF body. (e.g. HILTI CFS-S ACR) VRM-Q 120 → see page 48 Fixing profile with threaded rod → see pages 38 to 40 Page 34 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 35: Installation In Solid Ceiling Construction

    FDMQ 120 Solid ceiling construction British gypsum thistle bond 60 (or equivalent can by used) minimum density 670 kg/m³ Fixing profile with threaded rod → see pages 38 to 40 Duct Version 2022-12-20 FDMQ 120 - Fire damper Page 35...

  • Page 36: Shaft Wall

    +25mm insulation [mm] Gyproc ① 3 x 15 4400 FireLine Gyproc ① 3 x 15 4400 FireLine Gyproc ② 3 x 15 6000 FireLine Gyproc ② 3 x 15 6000 FireLine Page 36 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 37 ■ All technical specifications and conditions can be found at ■ www.british-gypsum.com Maximum size for FDMQ 120 in shaftwall is 1500mm x 650mm. ■ Damper can be installed on either side of the wall. ■ This installation was tested without supports. Supports are op- ■...

  • Page 38: Suspension Systems

    Washer for M8 - M20 Coupling Nut M8 - M20 Anchor Hinge plate - min. thickness 10 mm Concrete screw tested for fire resistance R30-R90, max. Tension up to 0.75 KN (length 35 mm) Page 38 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 39 Bored plate HILTI MQZ-L or equivalent Washer for M8 - M20 Dimension elements of the suspension system ■ acc. to the weight of the damper, → see page 38 Nut M8 - M20 Version 2022-12-20 FDMQ 120 - Fire damper Page 39...

  • Page 40: Duct Connection

    TPM 166/22 Duct connection FDMQ 120 Connecting air duct Extension piece (if required) Damping pad or breakaway connection as DW 144 Page 40 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 41: Technical Data

    ρ [kg/m air density ξ coefficient of local pressure loss for the nominal damper section → see page 42 Determination of pressure loss by using diagram ρ = 1,2 kg/m Version 2022-12-20 FDMQ 120 - Fire damper Page 41...
  • Page 42 0,201 0,199 0,197 0,195 0,193 0,211 0,208 0,206 0,205 0,204 0,203 0,201 0,197 0,193 0,189 0,187 0,185 0,183 0,206 0,203 0,201 0,200 0,199 0,197 0,194 0,191 0,188 0,186 0,183 0,182 0,181 Page 42 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 43: Noise Data

    -24,1 -33,2 -5,2 -3,9 -4,3 -6,4 -10,1 -15,6 -22,7 -31,5 -5,5 -4,1 -5,9 -9,4 -14,6 -21,5 -5,9 -4,1 -5,6 -8,9 -13,8 -20,4 -28,8 -6,2 -4,3 -3,9 -5,3 -8,4 -13,1 -19,5 -27,6 Version 2022-12-20 FDMQ 120 - Fire damper Page 43...

  • Page 44: Material, Finishing

    Any other requirements for the design shall be considered atypical and shall be addressed on an individual basis. IV. INSPECTION, TESTING The appliance is constructed and preset by the manufacturer, its operation is dependent on proper installation and ■ adjustment. Page 44 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 45: Transportation And Storage

    Unlocking is possible even manually as per instructions on the actuator, or by the activation of the supply voltage. Version 2022-12-20 FDMQ 120 - Fire damper Page 45...
  • Page 46 ■ of bricking in. the damper body during opening or closing. Protecting the damper against buckling, above all when there are big sizes of fire dampers! WRONG! Brace with wooden blocks Page 46 FDMQ 120 - Fire damper Version 2022-12-20...
  • Page 47 TPM 166/22 Change of mechanical design for the motorised one or vice versa Damper Fusible link Mounting plate Mechanics Sealing cover Actuator Seal plates Temperature sensor Mounting plate cover 10 Sensor sticker Version 2022-12-20 FDMQ 120 - Fire damper Page 47...
  • Page 48 Screw 5x60 mm screws into the predrilled holes FDMQ 120 Part A of VRM-Q 120 Part B of VRM-Q 120 Hexagon head screw M8x60 mm DIN 931 Screw 5x60 mm Washer M8/8,4 DIN 7349 Glue K-84 PROMAT Page 48 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 49: Entry Into Service And Revisions

    Removing the thermal fuse from the fuse holder of initiation device, checks its correct functionality. ■ The mechanism is identified as M1 to M5, depending on the closing spring strength. ■ Version 2022-12-20 FDMQ 120 - Fire damper Page 49...

  • Page 50: Spare Parts

    If fuses Tf2/Tf3 are initiated (duct inside temperature) than it's possible to change only part ZBAT72 → see page 10 ■ Spare parts Spare parts are supplied only on basis of an order. ■ Page 50 FDMQ 120 - Fire damper Version 2022-12-20...

  • Page 51: Product Data

    FDMQ 120 800x400/375 - .40 design building size of damper size AxB EXAMPLE: FDMQ 120 800x400/375 - .40 - 800x400-damper size, /375-building size of damper, .40-damper design Dampers design Additional digit Manual and thermal Manual and thermal with a terminal switch („CLOSED“) Manual and thermal with two terminal switches („OPEN“, „CLOSED“)
  • Page 52 Manufacturer MANDÍK, a. s. • Dobříšská 550 • 267 24 Hostomice • Czech Republic • Tel.: +420 311 706 742 • E-Mail: mandik@mandik.cz Authorized representative MANDIK UK Ltd • 130 Aztec West • Bristol BS32 4UB • United Kingdom • Tel.: +44 117 4526376 • E-Mail: help@mandik.co.uk...

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