Mandik FDMQ 120 Installation, Operation And Maintenance Manual

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Installation, operation, maintenance and service manual (52 pages)

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TPM 166/22

Version 2024-06-26

FDMQ 120

Fire damper

Technical Documentation

Installation, Commissioning, Operation, Maintenance and Service Manual

www.mandik.co.uk

Manufacturer

MANDÍK, a. s. • Dobříšská 550 • 267 24 Hostomice • Czech Republic • Tel.: +420 311 706 742 • E-Mail: mandik@mandik.cz

Authorized representative

MANDIK UK Ltd • 130 Aztec West • Bristol BS32 4UB • United Kingdom • Tel.: +44 117 4526376 • E-Mail: help@mandik.co.uk

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Page 1 Manufacturer MANDÍK, a. s. • Dobříšská 550 • 267 24 Hostomice • Czech Republic • Tel.: +420 311 706 742 • E-Mail: mandik@mandik.cz Authorized representative MANDIK UK Ltd • 130 Aztec West • Bristol BS32 4UB • United Kingdom • Tel.: +44 117 4526376 • E-Mail: help@mandik.co.uk...
Page 2: Table Of Contents
TPM 166/22 These technical specifications state a row of manufactured sizes and models of fire dampers FDMQ 120. It is valid for production, designing, ordering, delivery, maintenance and operation. CONTENT I. GENERAL.....................................3 Description....................................3 II. DESIGN.......................................4 Design with manual control..............................4 Design with spring return actuator............................6 Communication and control module MDCM........................11...
Page 3: General
FDMQ 120 with spring return actuator FDMQ 120 with manual control Damper characteristics CE certified acc. to BS EN 15650 ■...
Page 4: Design
■ ■ with two limit switches signaling of the damper blade Limit switch detail → see page 5 ■ position "CLOSED" and "OPEN". Limit switch Limit switch “OPEN” “CLOSED” Design .80 Page 4 Fire damper - FDMQ 120 Version 2024-06-26...
Page 5 Class of protection IP 67 CUT-OFF if the arm is moving … connect wire 1+2 ■ Working temperature -25°C … +120°C SWITCH-ON if the arm is moving … connect wire 1+4 ■ Version 2024-06-26 Fire damper - FDMQ 120 Page 5...
Page 6: Design With Spring Return Actuator
"CLOSED". "CLOSED". Signalisation of damper blade position "OPEN" and ■ "CLOSE" is provided by two microswitches. Thermoelectric activation device BAT Spring return actuator Design .40 and .50 Page 6 Fire damper - FDMQ 120 Version 2024-06-26...
Page 7 1 m, 2 x 0,75 mm² (BFL 2xx-T-ST) with 3-pin plug-in connectors - auxiliary switch cable 1 m, 6 x 0,75 mm² (BFL 2xx-T-ST) with 6-pin plug-in connectors duct outside temperature +72°C Response temperature thermal fuse duct inside temperature +72°C Version 2024-06-26 Fire damper - FDMQ 120 Page 7...
Page 8 1 m, 2 x 0,75 mm² (BFN 2xx-T-ST) with 3-pin plug-in connectors - auxiliary switch cable 1 m, 6 x 0,75 mm² (BFN 2xx-T-ST) with 6-pin plug-in connectors duct outside temperature +72°C Response temperature thermal fuse duct inside temperature +72°C Page 8 Fire damper - FDMQ 120 Version 2024-06-26...
Page 9 1 m, 2 x 0,75 mm² (BF 2xx-TN-ST) with 3-pin plug-in connectors - auxiliary switch cable 1 m, 6 x 0,75 mm² (BF 2xx-TN-ST) with 6-pin plug-in connectors duct outside temperature +72°C Response temperature thermal fuse duct inside temperature +72°C Version 2024-06-26 Fire damper - FDMQ 120 Page 9...
Page 10 Max. 95% RH, non-condensing Connection supply Cable 1 m, 2 x 0.5 mm², Betaflam cable heatresistant up to 145°C Duct inside temperature 72°C Response temperature thermal fuse Duct outside temperature 72°C Page 10 Fire damper - FDMQ 120 Version 2024-06-26...
Page 11: Communication And Control Module Mdcm
FCC. This accessory is only required with MANDIK control systems. ■ Each MDCM has a 230v local spur to power the damper actuator. ■...
Page 12: Dimensions
B - 10 Damper casing Manual control Damper blade Inspection opening cover Sensor sticker Hole for camera FDMQ 120 with spring return actuator B - 10 X=72 mm (BFL) X=76 mm (BFN) X=83 mm (BF) Damper casing Spring return actuator...
Page 13 Flange of a damper - INSTALLATION SIDE Values "a" and "c" has to be respected when projecting 30 mm wide flanges are fitted with oval holes in the corners following air-conditioning duct. Version 2024-06-26 Fire damper - FDMQ 120 Page 13...
Page 14: Technical Parameters
0,0268 17,5 20,5 0,0831 11,5 13,5 0,0319 280 x 17,5 20,5 0,0849 0,0383 18,5 0,0919 14,5 0,0446 0,0971 15,5 0,0523 Sizes in increments of 5 mm can be manufactured on request. Page 14 Fire damper - FDMQ 120 Version 2024-06-26...
Page 15 450 x 0,0744 22,5 25,5 0,1680 0,0871 0,1610 17,5 19,5 0,0956 23,5 26,5 0,1668 80,5 0,1020 0,1813 100,5 19,5 0,1190 Sizes in increments of 5 mm can be manufactured on request. Version 2024-06-26 Fire damper - FDMQ 120 Page 15...
Page 16 0,3019 80,5 22,5 25,5 0,1452 0,3281 100,5 0,1694 0,3334 25,5 28,5 0,1966 35,5 38,5 0,3544 27,5 30,5 0,2269 0,3806 0,2571 Sizes in increments of 5 mm can be manufactured on request. Page 16 Fire damper - FDMQ 120 Version 2024-06-26...
Page 17 45,5 0,4286 0,2519 0,4556 0,2906 0,4894 0,3294 18,1 0,0514 36,5 39,5 0,3681 710 x 21,5 0,0719 0,3759 22,5 0,0856 0,4069 Sizes in increments of 5 mm can be manufactured on request. Version 2024-06-26 Fire damper - FDMQ 120 Page 17...
Page 18 30,5 0,1613 65,5 68,5 0,8594 1100 x 33,5 0,1881 0,8731 35,5 0,2204 68,5 71,5 0,9281 36,5 0,2419 71,5 74,5 0,9969 Sizes in increments of 5 mm can be manufactured on request. Page 18 Fire damper - FDMQ 120 Version 2024-06-26...
Page 19 49,5 0,3540 69,5 72,5 0,9219 100,5 49,5 52,5 0,4130 69,5 79,5 0,9366 0,4794 72,5 75,5 0,9956 0,5531 75,5 78,5 1,0694 Sizes in increments of 5 mm can be manufactured on request. Version 2024-06-26 Fire damper - FDMQ 120 Page 19...
Page 20: Installation
Always consult the wall manufacturers specific guidelines for penetration size, location to other services, fire stopping and load bearing capacity. ■ No other services should pass through the dampers building work opening. ■ For lightweight walls always consult the wall manufacturer specific guidelines for penetrations sizes and distances. ■ Page 20 Fire damper - FDMQ 120 Version 2024-06-26...
Page 21 51 Gypsum wall construction with min. thickness 100 mm. ■ Solid ceiling construction made e.g. of normal ■ concrete or pourous concrete, with minimum thickness according to BS EN 1366-2. Version 2024-06-26 Fire damper - FDMQ 120 Page 21...
Page 22: Statement Of Installations
S - 500 Pa Mortar or gypsum ↔ In solid ceiling construction 2 dampers in battery - mortar or gypsum EI 120 (h o) S ↔ 4 dampers in battery - mortar or gypsum Page 22 Fire damper - FDMQ 120 Version 2024-06-26...
Page 23: Installation In Solid Wall Construction
FDMQ 120 Solid wall construction British gypsum thistle bond 60 (or equivalent can by used) minimum density 670 kg/m³ Fixing profile with threaded rod → see pages 41 to 42 Duct Version 2024-06-26 Fire damper - FDMQ 120 Page 23...
Page 24 10 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Page 24 Fire damper - FDMQ 120 Version 2024-06-26...
Page 25 12 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Version 2024-06-26 Fire damper - FDMQ 120 Page 25...
Page 26 Fire resistant mastic - fill the gap on both sides of the fire separation construction and around the perimeter of penetration and damper body. (e.g. HILTI CFS-S ACR) Fixing profile with threaded rod → see pages 41 to 42 Page 26 Fire damper - FDMQ 120 Version 2024-06-26...
Page 27: Installation Outside Solid Wall Construction
ISOVER Protect BSF body. (e.g. HILTI CFS-S ACR) VRM-Q 120 → see page 51 (continued on next page) Fixing profile with threaded rod → see pages 41 to 42 Version 2024-06-26 Fire damper - FDMQ 120 Page 27...
Page 28 ISOVER Protect BSF body. (e.g. HILTI CFS-S ACR) VRM-Q 120 → see page 51 Fixing profile with threaded rod → see pages 41 to 42 Page 28 Fire damper - FDMQ 120 Version 2024-06-26...
Page 29: Installation In Gypsum Wall Construction
FDMQ 120 Gypsum wall construction British gypsum thistle bond 60 (or equivalent can by used) minimum density 670 kg/m³ Fixing profile with threaded rod → see pages 41 to 42 Duct Version 2024-06-26 Fire damper - FDMQ 120 Page 29...
Page 30 10 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Page 30 Fire damper - FDMQ 120 Version 2024-06-26...
Page 31 12 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Version 2024-06-26 Fire damper - FDMQ 120 Page 31...
Page 32 Fire resistant mastic - fill the gap on both sides of the fire separation construction and around the perimeter of penetration and damper body. (e.g. HILTI CFS-S ACR) Fixing profile with threaded rod → see pages 41 to 42 Page 32 Fire damper - FDMQ 120 Version 2024-06-26...
Page 33: Installation Outside Gypsum Wall Construction
ISOVER Protect BSF body. (e.g. HILTI CFS-S ACR) VRM-Q 120 → see page 51 (continued on next page) Fixing profile with threaded rod → see pages 41 to 42 Version 2024-06-26 Fire damper - FDMQ 120 Page 33...
Page 34 ISOVER Protect BSF body. (e.g. HILTI CFS-S ACR) VRM-Q 120 → see page 51 Fixing profile with threaded rod → see pages 41 to 42 Page 34 Fire damper - FDMQ 120 Version 2024-06-26...
Page 35 Filling - FPL 110 mineral wool - fill the gap between the duct and the wall Fibre Gasket self-adhesive tape and Flamebar Intumescent Sealant Fixing profile with threaded rod → see pages 41 to 42 (continued on next page) Version 2024-06-26 Fire damper - FDMQ 120 Page 35...
Page 36 Filling - FPL 110 mineral wool - fill the gap between the duct and the wall Fibre Gasket self-adhesive tape and Flamebar Intumescent Sealant Fixing profile with threaded rod → see pages 41 to 42 Page 36 Fire damper - FDMQ 120 Version 2024-06-26...
Page 37: Installation In Shaft Wall
In shaft wall - mortar or gypsum For connection following duct → see page 43 ■ Maximum size for FDMQ 120 in shaftwall is 1500mm x 650mm ■ Damper can be installed on either side of the wall. ■ It is possible to use e.g. wall type A306030, A306035… from ■...
Page 38: Installation In Solid Ceiling Construction
FDMQ 120 Solid ceiling construction British gypsum thistle bond 60 (or equivalent can by used) minimum density 670 kg/m³ Fixing profile with threaded rod → see pages 41 to 42 Duct Page 38 Fire damper - FDMQ 120 Version 2024-06-26...
Page 39 10 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Version 2024-06-26 Fire damper - FDMQ 120 Page 39...
Page 40 12 Insulation board made of stone wool, min. density 66 kg/m³ if are used, follow the manufacturer's instructions and national stan- (e.g. ISOVER Ultimate Protect SLAB 4), th. 60 mm dards. Page 40 Fire damper - FDMQ 120 Version 2024-06-26...
Page 41: Suspension Systems
Washer for M8 - M20 Coupling Nut M8 - M20 84,3 Anchor Hinge plate - min. thickness 10 mm Concrete screw tested for fire resistance R30-R90, max. Tension up to 0.75 KN (length 35 mm) Version 2024-06-26 Fire damper - FDMQ 120 Page 41...
Page 42 Bored plate HILTI MQZ-L or equivalent Dimension elements of the suspension system Washer for M8 - M20 ■ acc. to the weight of the damper, → see page 41 Nut M8 - M20 Page 42 Fire damper - FDMQ 120 Version 2024-06-26...
Page 43: Example Of Duct Connection
TPM 166/22 Example of duct connection FDMQ 120 Connecting air duct Extension piece (if required) Damping pad or breakaway connection as DW 144 Version 2024-06-26 Fire damper - FDMQ 120 Page 43...
Page 44: Technical Data
ρ [kg/m air density ξ coefficient of local pressure loss for the nominal damper section → see page 45 Determination of pressure loss by using diagram ρ = 1,2 kg/m Page 44 Fire damper - FDMQ 120 Version 2024-06-26...
Page 45 0,201 0,199 0,197 0,195 0,193 0,211 0,208 0,206 0,205 0,204 0,203 0,201 0,197 0,193 0,189 0,187 0,185 0,183 0,206 0,203 0,201 0,200 0,199 0,197 0,194 0,191 0,188 0,186 0,183 0,182 0,181 Version 2024-06-26 Fire damper - FDMQ 120 Page 45...
Page 46: Noise Data
-24,1 -33,2 -5,2 -3,9 -4,3 -6,4 -10,1 -15,6 -22,7 -31,5 -5,5 -4,1 -5,9 -9,4 -14,6 -21,5 -5,9 -4,1 -5,6 -8,9 -13,8 -20,4 -28,8 -6,2 -4,3 -3,9 -5,3 -8,4 -13,1 -19,5 -27,6 Page 46 Fire damper - FDMQ 120 Version 2024-06-26...
Page 47: Material, Finishing
The damper blade in the variant for chemical environments (Class A4) is always treated with a coating of chemically resistant Promat SR. Any other requirements for the design will be considered atypical and will be addressed on an individual basis. Version 2024-06-26 Fire damper - FDMQ 120 Page 47...
Page 48: Transportation And Storage
BAT. To restore correct locked. Unlocking is possible even manually as per damper operation, the actuator must be unlocked (manually or by applying power supply). Page 48 Fire damper - FDMQ 120 Version 2024-06-26...
Page 49 Protection of the damper casing against buckling during installation, especially for large sizes! WRONG! Reinforcement of the casing with wooden beams Version 2024-06-26 Fire damper - FDMQ 120 Page 49...
Page 50 Change of manual control for the actuator or vice versa Damper Thermal fuse Mouting plate Manual control Sealing cover Spring return actuator Sealing of a mouting plate Thermoelectric activation device BAT Cover of a mouting plate 10 Sensor sticker Page 50 Fire damper - FDMQ 120 Version 2024-06-26...
Page 51 Screw 5x60 mm screws into the predrilled holes FDMQ 120 Part A of VRM-Q 120 Part B of VRM-Q 120 Hexagon head screw M8x60 mm DIN 931 Screw 5x60 mm Washer M8/8,4 DIN 7349 Glue K-84 PROMAT Version 2024-06-26 Fire damper - FDMQ 120 Page 51...
Page 52 (PROMATECT 250, thickness 30 mm can be used as an alternative) Can be ordered from MANDIK (installed on the damper or ■ as an accessory) or can be sourced from local supplier Glue K84 is not included in the package ■...
Page 53: Entry Into Service And Revisions
Removing the thermal fuse from the fuse holder of a manual control, checks its correct functionality. ■ The manual control is identified as M1 to M5, depending on the closing spring strength. ■ Version 2024-06-26 Fire damper - FDMQ 120 Page 53...
Page 54 → see page 10 If the thermal fuse Tf2 is interrupted (due to temperature inside the duct), only the spare part ZBAT 72 needs to be ■ replaced. → see page 10 Page 54 Fire damper - FDMQ 120 Version 2024-06-26...
Page 55: Ordering Informations
A - with protective cladding boards (for Ablative Coated Batt installation) design building length of a damper size AxB EXAMPLE: FDMQ 120 800x400/375 - .40 A - 800x400-damper size, /375-building lenght of a damper, .40-damper design, A-with protective cladding boards Damper design Additional digit Manual control and thermal Manual control and thermal with a terminal switch („CLOSED“)
Page 56: Data Label
Cert. No.: 2822-UKCA-CPR-XXXX, DoP: PM/XXXX/XX/XX/X EN 15650:2010 MANDÍK, a.s. Dobříšská 550, 267 24 Hostomice, Czech Republic DIMENSION: DESIGN: WEIGHT (kg): SERIAL.NO.: MANUAL CLASSIFICATION: Cert. No.: 1391-CPR-XXXX/XXXX, DoP: PM/XXXX/XX/XX/X TPM XXX/XX EN 15650:2010 Page 56 Fire damper - FDMQ 120 Version 2024-06-26...
Page 57 Manufacturer MANDÍK, a. s. • Dobříšská 550 • 267 24 Hostomice • Czech Republic • Tel.: +420 311 706 742 • E-Mail: mandik@mandik.cz Authorized representative MANDIK UK Ltd • 130 Aztec West • Bristol BS32 4UB • United Kingdom • Tel.: +44 117 4526376 • E-Mail: help@mandik.co.uk...

Mandik FDMQ 120 Installation, Operation And Maintenance Manual

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