Merck Milli-Q EQ 7008 User Manual

Merck Milli-Q EQ 7008 User Manual

Ultrapure water system

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SigmaAldrich.com
User Manual
Milli-Q
EQ 7008/7016
®
Ultrapure Water Systems

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Summary of Contents for Merck Milli-Q EQ 7008

  • Page 1 SigmaAldrich.com User Manual Milli-Q EQ 7008/7016 ® Ultrapure Water Systems...
  • Page 2: Table Of Contents

    Table of contents INTRODUCTION System identification Intended use Installation component Water process QUICK START Exit screensaver Dispense pure water Water quality values Dispense archiving View & manage Alerts and Alarms Navigate the screen interface Collect RO water from the tank front valve CONSUMABLE MENU Consumables identification with card reading INFORMATION MENU...
  • Page 3: Introduction

    INTRODUCTION Congratulations! Thank you for buying a Milli-Q water purification system. ® The Milli-Q EQ 7008/7016 water purification system produces ultrapure and pure water from a tap ® water source. Installation of this product should be performed by a qualified service representative with access to installation documentation.
  • Page 4 Installation components Milli-Q EQ 7008/7016 water system consists of at least 4 different components: water system ® (Milli-Q EQ 7016 on the photographs below), tank, HMI (human machine interface) display and ® Q-POD unit (Point of Dispense of ultrapure water). ®...
  • Page 5: Water Process

    Water process The Milli-Q EQ 7008/7016 water system manages the production and the distribution of ultrapure ® (Type 1) and pure water from a tap water source. It is composed of three different sections: • Water purification unit manages the production of ultrapure water. It produces and fills the storage tank with RO quality water.
  • Page 6 This system uses potable tap water as feed and produces ultrapure (Type 1) delivered by 1 Q-POD ® unit. The system is divided into three sections. These are the production, the storage and the distribution. Production: water first purified IPAK Gard pretreatment pack...
  • Page 7 LEDs overview On the Q-POD unit, 3 ‘check and dispense’ LEDs indicate the different states of the system: ® LEDs on the Q-POD mast Water Quality LED ® System Power LED System Alarm / Alert LED LEDs description Meaning The system is powered on. STEADY: The water quality fits the requirements (water quality values are below alarm setpoints).
  • Page 8: Quick Start

    QUICK START (after installation performed by a qualified field service representative) Exit screensaver A screensaver automatically appears after a few minutes if the HMI touchscreen is not used. Screensaver Tap anywhere on the screen or initiate a manual dispense by pressing the dispenser wheel to exit the screensaver.
  • Page 9: Water Quality Values

    Volumetric Dispensing Enables a user to auto dispense a pre-selected volume (10mL up to 25L using the custom value). Note: Make sure there is enough water in the storage tank before dispensing. The water level in the storage tank is displayed on the right side of the HMI home screen: Select the volume to dispense, press ok to validate.
  • Page 10: View & Manage Alerts And Alarms

    View & manage Alerts and Alarms Alerts give you advanced warning when maintenance is required and alarms notify you when the system has encountered a technical issue. Yellow LED is displayed when an alert is raised. Red LED is displayed when an alarm is raised. Press on the alert or the alarm icon...
  • Page 11: Navigate The Screen Interface

    Navigate the screen interface HOME SCREEN Home - Water quality information - Dispensing functions - Alerts & Alarms (when generated by the system) - Water level in tank - Recirculation start icon MAIN MENUS Menu - Settings - Information - Maintenance - Consumables - Login Go to...
  • Page 12 Apps When there are multiple lines, a scroll bar is present to swipe up and down Indicates how many screens are present and where you are. Swipe left & right anywhere on screen to switch between screens. Pops-up screens When a text box is selected, the keypad will automatically appear.
  • Page 13: Collect Ro Water From The Tank Front Valve

    Collect RO water from the tank front valve Follow the steps below to collect RO water from the front of the tank. 1. Clean the tank front valve : use a lint free cloth towel, wet it with the cleaning agent and wipe down all exposed exterior surfaces of the valve.
  • Page 14: Consumable Menu

    CONSUMABLE MENU Viewing Consumables Status By using different colors, the status of installed consumables are indicated. LEDs Green: no action required Yellow: notice for a maintenance action Red: maintenance required! ••• Press on the icon to get a description of the consumable, the ordering information, and the consumable’s ID.
  • Page 15: Consumables Identification With Card Reading

    Consumables identification with card reading For each consumable, the following pieces of information are available: • lot number • catalog number • installation date The IPAK Quanta and Meta polishing cartridges, IPAK Gard pretreatment pack and application ® ® ® POD-Paks information is automatically registered during their installation.
  • Page 16: Information Menu

    INFORMATION MENU This menu provides system information and system status. Dispensing is available while in this menu. Available apps: System History Troubleshooting Contacts Flow schematic System Find system details Select System ID to find the information on the water system model and installation details. History 2 user reports exist: •...
  • Page 17: Flow Schematic

    Flow schematics Flow schematics are graphic representations of the hydraulic components of the water purification system. Components change color depending on the state and system status. Grey - inactive Blue - active Yellow - maintenance alert Red - sensor error or consumable replacement overdue alarm Production flow schematic shows all components and operating values used to produce RO quality water and to store it.
  • Page 18: Settings Menu

    SETTINGS MENU Different settings are available to customize the water purification system operation. Depending on the user profile (end-user operator / system manager) some of the settings will have either read- only or read & write access. Available apps: HMI configu- Date, Time &...
  • Page 19: Manager Access (& Password)

    System Settings End-user Manager Alarm configuration Ultrapure resistivity Read only Ultrapure TOC Read only IPAK polishing cartridges Millipak Millipak Gold LC-pak VOC-pak EDS-pak Brightness configuration Buzzer Read only Date, Time & Lan- Time zone - Date - Time Read only guage Language Read only...
  • Page 20: System Configuration

    3. Enter system manager password. To display & see the password while typing, select the Show code checkbox. Once logged-in, the manager icon is displayed in the top left corner. If a manual logout is not performed, the system manager profile will be automatically logged out after 1 hour of inactivity.
  • Page 21: Hmi Configuration

    Safety flow stop The safety flow stop is a precautionary measure that prevents Q-POD unit from dispensing after ® having continuously delivered water for a certain duration. Adjust to the preferred time by using the arrows or click on the box in the centre of the screen in order to access the keypad. This setting will not impact volumetric dispensing functions.
  • Page 22: Accessories

    Accessories Water sensor A water sensor can be interfaced with the water system using a cable. If the sensor detects water, both the production and the distribution sections of the system immediately stop. Up to 3 water sensors can be interfaced. Foot pedal The foot pedal is connected to the system.
  • Page 23: Alarm Configuration

    Alarm configuration Adjust the alarm set points by either clicking on the arrows or alternatively, click in the box to access the keypad and directly type-in the value. Alarm and unit By-default value Adjustable range 1 - 250 (RO) Permeate conductivity (μS/cm @25°C) 92.0 0 - 99.9 RO ionic rejection (%)
  • Page 24: Connectivity

    Connectivity The system offers the possibility to be connected to a laptop with a fixed IP address or to your local network (DHCP enabled or DHCP disabled) via an Ethernet port. The IP address of the system can be seen by swiping the screen top to bottom.
  • Page 25: Units

    Units Units can be formatted to local needs: Resistivity / Conductivity MΩ.cm µS/cm Temperature °C °F Storage tank level Pressure Bar / kPa / psi Select and press on the unit of interest. The selected unit will appear in blue. Press “OK” to confirm selection and exit the pop-up.
  • Page 26: Maintenance Menu

    MAINTENANCE MENU The maintenance of the system is easy thanks to the step-by-step instructions contained in the wiz- ards. In addition, a new cartridge design means that pack removal and installation in the system unit is quick and effortless. Available apps: Install Depressurization Care/cleaning...
  • Page 27 Note: 30 L of water are required in the storage tank to rinse newly installed IPAK Meta and IPAK ® Quanta polishing cartridges. If there is not enough water present, the wizard will finish but the ® cartridges may not be fully rinsed. The remaining rinse will need to be performed manually. Important! During the physical pack replacement in the water purification unit, both cartridges must first be removed before installing the new set.
  • Page 28 Storage tank vent filter replacement As a first step, remove the magnetically held top cover of the storage tank. Once done, the vent filter is seen on the right side of the circular lid of the storage tank. The vent filter located at the top of the storage tank can easily be removed and replaced as described below.
  • Page 29: Cleaning & Sanitization

    Cleaning & Sanitization Cleaning the inlet strainer The purpose of the inlet strainer is to prevent large particles from entering the Milli-Q system. ® If the inlet strainer becomes clogged, then feed water does not flow freely to the system. Select the Care/Cleaning app and click on Inlet strainer clean.
  • Page 30: Uv Lampe

    Cleaning the external surfaces For cleaning and disinfecting the external surfaces of the equipment, use a lint free cloth wet with one of the following disinfecting agents: - KLERCIDE™ Isopropanol 70% or equivalent composition - SPOR-KLENZ (Ready to use) or equivalent composition ®...
  • Page 31 Production depressurization The production depressurization is available by The production depressurization is available by selecting the selecting the Depressurization Depressurization app. app. Simply press Simply press when the busy-indicator when the busy-indicator changes into the ready-indicator changes into the ready-indicator to to keep using the system.
  • Page 32 SELF HELP GUIDE Troubleshooting tips Depressurize system Depressurize system in case of water leak to temporarily stop production and all water processes. Go to page 31 Maintenance > Depressurization. Identify the source of the leak. Once fixed, to exit this mode, a user will need to go back to the home screen on which the initial depressurization took place and select Exit maintenance for dispensing to become available again on the Q-POD unit.
  • Page 33 High TOC values TOC levels can vary depending on the type of feed water or the laboratory environment. Here are a few recommendations to follow: IPAK cartridges replacement can temporarily increase the TOC until they have been completely rinsed out. Water stagnation in the tank over a long period of time may also increase the TOC.
  • Page 34: Self Help Guide

    IPAK cartridges installation IPAK Quanta and IPAK Meta polishing cartridges installation – new cartridges not recognized. ® ® Important! During the physical replacement in the system unit, both IPAK Quanta and IPAK Meta ® ® polishing cartridges must first be removed before installing the new set. Remove BOTH old cartridges.
  • Page 35: Icons

    Icons Icon Meaning/Function Icon Meaning/Function Recirculation Dispensing Back to maintenance, information Volumetric dispensing or settings menu Start dispense Stop dispense Alarm with number of active Alert alarm(s) Home Menu Storage tank System manager logged in Mass storage USB connected Ethernet - LAN status connected Slider ON Slider OFF Back...
  • Page 36: Requirements And Specifications

    REQUIREMENTS AND SPECIFICATIONS Water specifications Product Water With respect to daily, freshly produced water, and when operating within feed water requirements listed in table page 37 Requirements & Specifications > Water Specifications > Feed Water , the Milli-Q EQ 7008/7016 water system is intended to dispense pure water that meets or exceeds ®...
  • Page 37 With respect to daily, freshly produced water, the Milli-Q EQ 7008/7016 system is intended to ® dispense ultrapure water that meets or exceeds water quality specifications described by the organizations below: Organization Water quality / grade European Pharmacopeia Purified water in bulk U.S.
  • Page 38: System Specifications

    System specifications Electrical The power supply converts mains voltage to 28 VDC. The power supply is compatible worldwide. Catalog Frequency Max power Voltage ZEQ7008T0C 50/60 Hz ± 2 Hz 200 VA 100 – 240 V ± 10% ZEQ7016T0C 50/60 Hz ± 2 Hz 200 VA 100 –...
  • Page 39: Power And Water Consumption

    RFID (case with embedded radio feature) Use only the built-in antenna supplied. Unauthorized modification of the antenna or use of unauthor- ized accessories might damage the system and render it non-compliant with the EU RED directive and/ or FCC regulations. We certify that these Lab Water Systems are designed and manufactured in application of the follow- ing European Council directives: DIRECTIVE 2014/53/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 16 April 2014 on...
  • Page 40: Dimensions And Weights

    Water consumption Even though it depends upon the water system type (EQ 7008 or EQ 7016) and feed water quality, an average of 3.1 L of feed water is needed to produce 1 L of type 1 purified water. Dimensions and weights Water purification system (7008/7016 wall mounted): dimensions in mm.
  • Page 41 Storage tank 25 L - 50 L - 100 L: dimensions in mm. System type Dry weight Shipping weight Operating weight Milli-Q EQ 7008 water ® 19.0 kg (41.9 lb) 22.4 kg (49.4 lb) 25.2 kg (55.6 lb) system Milli-Q EQ 7016 water ®...
  • Page 42: Ordering Information

    Recycling Directive 2012/19/UE: For European users only The symbol “crossed bin” on a product or its packaging indicates that the product should not be treated like household waste when discarded. Instead the product should be disposed of at a location that handles discarded electric or electronic equipment.
  • Page 43 Description Catalog Number Washer Distribution kit Adaptor ZWDKADPA1 Washer dist kit wall mounting bracket WMBWASHA1 Tank valve kit ZFTVK07A1 External solenoid valve EXTSV00A1 Multi system installation kit ZIQ7MSKT1 Consumables – order at www.mymilliqconsumables.com Description Catalog Number IPAK Gard , IPAK Meta , &...
  • Page 44: Legal Information & Warranty

    Millipak, Biopak , LC-Pak, EDS-Pak, and VOC-Pak are trademarks of Merck KGaA, Darmstadt, Germany. Millipore SAS is an affiliate of Merck KGaA, Darmstadt, Germany. The Life Science Business of Merck KGaA, Darmstadt, Germany operates as MilliporeSigma in the US and Canada.
  • Page 45 180 kg each. Merck, Milli-Q, and Sigma-Aldrich are trademarks of Merck KGaA, Darmstadt, Germany or its affiliates. All other trademarks are the property of their respective owners. Detailed information on trademarks is available via publicly accessible resources.

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