Krone BiG Pack 870 HDP XC Manuals

Manuals and User Guides for Krone BiG Pack 870 HDP XC. We have 1 Krone BiG Pack 870 HDP XC manual available for free PDF download: Original Operating Instructions

Krone BiG Pack 870 HDP XC Original Operating Instructions (410 pages)

Large Square Baler

Brand: Krone | Category: Farm Equipment | Size: 16.79 MB

Table of Contents
3
Information on this Document
9
Validity
9
Re-Ordering
9
Applicable Documents
9
Target Group of this Document
9
How to Use this Document
9
Directories and References
9
Figures
10
Safety
14
Intended Use
14
Service Life of the Machine
14
Basic Safety Instructions
14
Importance of Operating Instructions
14
Staff Qualification
15
Children in Danger
15
Connecting the Machine
15
Structural Modifications on the Machine
15
Additional Equipment and Spare Parts
16
Jobs on the Machine
16
Operational Safety: Technically Sound Condition
16
Danger Zones
17
Ensuring Functionality of Safety Devices
19
Personal Protective Equipment
19
Safety Markings on the Machine
20
Road Safety
20
Parking the Machine Safely
21
Consumables
21
Dangers Arising from Environment
21
Sources of Danger on the Machine
22
Dangers in Connection with Certain Activities: Climbing up and down
23
Dangers in Connection with Certain Activities: Working on the Machine
24
Dangers in Connection with Certain Activities: Working on Wheels and Tyres
24
Behaviour in Dangerous Situations and in Case of Accidents
25
Safety Routines
25
Shutting down and Safeguarding the Machine
25
Securing Raised Machine and Machine Parts against Lowering
26
Safely Performing Oil Level Check, Oil Change and Filter Element Change
26
Running Actuator Test
27
Safety Labels on the Machine
27
Safety Equipment
34
Data Memory
36
Machine Description
37
Machine Overview
37
Labelling
38
Baling Process
39
Compressing a Big Bale
40
For "Multibale" Version
40
Drives
42
Main Drive
42
Overload Protections on the Machine
43
Functional Description
46
Hydraulic System
53
Bale Brake
54
Technical Data
55
Consumables
58
Oils
58
Lubricating Grease
59
Operating and Display Elements
60
Hydraulic Control Units of the Tractor
60
Control Units on the Machine
61
Initial Operation
62
Attaching the Hydraulic Support Jack
62
Adjusting the Drawbar Height
64
Drive Train: Adjusting Height
65
Adjusting Universal Shaft [BYPY]
66
Adapting Hydraulic System
69
Setting the Bale Chute
70
Mounting Fire Extinguisher
71
Start-Up
72
Connecting the Machine to the Tractor
72
Installing Universal Shaft
73
Connecting the Hydraulic Hoses
75
Connecting Hydraulic Brake (Export)
77
Attaching the Safety Chain (Export France)
77
Compressed Air Connections for the Compressed Air Brake
78
Connecting Lighting
79
Connecting KRONE ISOBUS Terminal
80
Connecting Foreign ISOBUS Terminal
83
Connecting Joystick
84
Fastening Safety Chain
86
Operation
88
Preparation for Baling Process
88
Applying/Releasing Flywheel Brake
89
Opening/Closing the Side Hood
90
Lifting/Lowering Twine Box
91
Securing/Releasing Knotter Shaft
92
Connecting Twine Rolls with each Other (Double Knotter)
92
Threading the Lower Twine (Double Knotter)
96
Threading the Upper Twine
97
Pick-Up
100
Locking/Releasing Pick-Up Via Stop Cock
100
Moving Pick-Up into Transport/Working Position
100
Locking/Releasing Self-Steering Axle Via Stop Cock
101
Lifting/Lowering Blade Cassette
101
Lifting/Lowering Bale Chute
102
Operating the Bale Ejector
105
Operating the Support Jack
108
Releasing/Applying the Parking Brake
109
Fitting Wheel Chocks
110
Initiate the Tying Process Manually
110
Finishing the Tying Process Manually
111
Switching the Working Light On/Off
112
Removing Crop Blockages
112
Emergency Manual Operation
112
Regulating Baling Force During Emergency Manual Operation
114
Operation of Machine Without Bale Chute
115
KRONE ISOBUS Terminal
117
ISOBUS Shortcut Button (ISB)
118
Touchable Display
119
Switching Terminal On/Off
120
Design of Display
121
Foreign ISOBUS Terminal
122
ISOBUS Shortcut Button Not Available
122
Varying Functions to KRONE ISOBUS Terminal
123
Scroll Wheel
123
Background Colour/Acoustic Signals
123
Terminal - Machine Functions [Medium 1.0/Comfort 1.0]
124
Status Line
124
Keys
125
Displays on the Working Screen
128
Displays on the Information Bar
131
Selecting Working Screens
132
Calling up Road Travel Screen
133
Changing to Automatic Mode
133
Changing to Manual Mode
133
Switching the Warning Beacon On/Off
134
Selecting Other Functions
134
Switching the Working Light On/Off
134
Releasing/Locking Self-Steering Axle
135
Switching the Starting Aid On/Off
135
Opening/Closing Bale Channel Flaps
136
Lower the Bale Chute
136
Automatic Bale Ejection
136
Selecting "Counter/Detail Counter" Menu
136
Selecting a Menu Level
136
Reset Bale Length to Zero
137
Trigger Knotter
137
Raising/Lowering Blade Cassette
137
Setting the Target Bale Channel Flap Pressure (Manual Mode)
137
Setting Target Baling Force (Automatic Mode)
138
Setting Target Bale Length
138
Setting the Target Number of Multibales
139
Operating Machine Via Joystick
140
Auxiliary Functions (AUX)
140
Auxiliary Configuration of a Joystick
141
Terminal - Menus [Medium 1.0/Comfort 1.0]
142
Menu Structure
142
Recurring Icons
144
Bring up Menu Level
145
Selecting a Menu
146
Changing Value
146
Changing Mode
148
Menu 1 "Knotter
148
Menu 1-1 "Correction Value for Bale Length
149
Menu 1-2 "Knotter Signal
149
Menu 1-3 "Knotter Monitoring
150
Menu 1-4 "Blow Interval
151
Menu 1-5 "Blowing Time
152
Menu 1-9 "Calibrate Multibale
153
Menu 2 "Sensitivity of Direction Display
155
Menu 3 "Central Lubrication
155
Menu 4 "Bale Scales
156
Menu 5 "Moisture Measurement
158
Menu 5-1 "Error Message for Moisture Measurement
158
Menu 5-2 "Correction Value for Moisture Measurement
159
Menu 6 "Silage Additive System
161
Menu 13 "Counters
162
Menu 13-1 "Customer Counter
162
Menu 13-2 "Total Counter
166
Menu 14 "ISOBUS
168
Menu 14-1 "Diagnostics Auxiliary (AUX)
168
Menu 14-2 "Driving Speed/Direction of Travel Diagnostics
169
Menu 14-3 "Configuring Main Window
170
Menu 14-4 "Set Background Colour
172
Menu 14-9 "Switching between the Terminals
173
Menu 15 "Settings
174
Menu 15-1 "Sensor Test
174
13.15.1.1 Checking/Adjusting Sensor B22 "Bale on Chute
180
Menu 15-2 "Actuator Test
181
Menu 15-3 "Software Info
183
Menu 15-4 "Error List
183
Error Messages
184
Driving and Transport
185
Preparing the Machine for Road Travel
185
Checking the Lighting System
186
Self-Steering Axle
186
Releasing the Compressed Air Brake for Manoeuvring the Machine
188
Releasing the Hydraulic Brake for Manoeuvring the Machine
189
Parking the Machine
190
Preparing the Machine for Shipment
191
Lifting the Machine
192
Settings
193
Setting the Working Height of the Pick-Up
193
Setting the Depth Limiter
194
Setting the Bearing Pressure of the Guide Wheels
195
Setting the Crop Press Roller Unit
195
Setting the Knotter Needles
196
Setting the Lateral Guidance of the Knotter Needles
196
Setting the Height of the Knotter Needles on the Knotter
198
Check/Adjust Upper Dead Point of the Knotter Needles
199
Setting Multibale
200
Checking/Setting Position of Knotter Needles to Plunger
202
Simulating a Big Bale
203
Checking/Setting the Upper Needle
203
Checking/Setting the Twine Pusher
204
Checking/Setting the Twine Pusher Relative to the Channel Slot
205
Tensioning/Relieving Upper Needle
207
Tensioning/Releasing Twine Pusher Shaft
207
Setting the Knotter Shaft Brake
208
Setting the Twine Brake
208
Checking/Setting Twine Tension on Upper Twine
209
Checking/Setting Twine Tension on Lower Twine
210
Setting the Double Knotter
210
Blocking/Initiating Function "Tying Process
211
Setting the Billhook
211
Setting the Twine Retainer
212
Setting the Holding Force of the Twine Retainer
212
Setting the Blade Lever
213
Setting the Plunger
214
Setting Plunger Blades
214
Setting the Lateral Plunger Blades
216
Checking/Setting the Cleaning Rails
217
Lateral Setting of Plunger
217
Setting Packer Relative to Plunger
219
Checking Packer Coupling
220
Positioning the Packer Strip
221
Positioning the Plunger
222
Checking/Setting Variable Filling System (VFS)
223
Preset the Threaded Rod/Stop of Sensing Rake
223
Variable Filling System (VFS) Zero Position
224
Setting the Zero Adjuster
225
Setting the Rubber Pad on the Zero Adjuster
226
Checking/Setting Spring at Zero Adjuster
226
Setting the Triggering Sensitivity
227
Moving the Sensing Rake
227
Setting Stop of the Sensing Rake
229
Checking/Setting Absorbing Unit
230
Setting the Flywheel Brake
231
Setting the Cutting Length
231
Maintenance - General Information
236
Maintenance Table
236
Maintenance - before the Beginning of the Season
236
Maintenance - Once after 10 Hours
237
Maintenance - Once after 50 Hours
237
Maintenance - Every 10 Hours but at Least Once a Day
237
Maintenance - Every 50 Hours
237
Maintenance - Every 200 Hours
238
Maintenance - Every 2 Years
238
Maintenance - Every 6 Years
238
Tightening Torques
238
Checking/Changing Blades
241
Cleaning the Machine
244
Checking/Tensioning Drive Chains of the Pick-Up
244
Checking/Maintaining Tyres
246
Checking/Replacing Rolls
247
Checking the Fire Extinguisher
249
Maintenance - Lubrication
250
Lubricating Universal Shaft
250
Lubricating Rolls for the Blade Lever
251
Lubrication Chart - Machine
252
Maintenance - Hydraulics
256
Hydraulic Oil
257
Hydraulic Oil Tank
257
Changing High-Pressure Filter
258
Deaerating the Control Valve Block
259
Maintenance - Gearbox
263
Main Gearbox
263
Packer Gearbox
264
Transfer Gearbox
265
Gearbox Cutting Unit Top Part
265
Gearbox Cutting Unit Bottom Part
266
Maintenance - Brake System
268
Checking the Slack Adjuster
268
Pneumatic Brake Cylinders
269
Checking Compressed Air Reservoir
269
Checking the Drain Valve
270
Tightening Tensioning Belts
270
Maintaining the Air Filter of the Pneumatic Cylinder
271
Maintenance - Compressor
272
Cleaning/Changing the Filter Element at Compressor
272
Checking Oil Level and Changing Oil at Compressor
273
Malfunction, Cause and Remedy
274
Malfunction in the Electrics/Electronics
274
General Information on Error Messages
274
Possible Error Types (FMI)
274
Overview of Control Units
276
Remedying Sensor/Actuator Error
276
Error List of All Error Messages
277
General Malfunction
315
Malfunctions on the Double Knotter
317
Malfunctions in the Central Lubrication System
325
Maintenance - before the Beginning of New Season
327
Checking/Venting Friction Clutch at Flywheel
327
Storage
329
Waste Disposal
331
Appendix
332
Hydraulic Diagrams
332
On-Board Hydraulic System
332
Work Hydraulics
334
Circuit Diagram [Medium 1.0/Comfort 1.0]
335
Index
401
Declaration of Conformity
409

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Krone BiG Pack 870 HDP XC Original Operating Instructions (410 pages)

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