Bosch Climate 5000 Series Installation Instructions Manual

Bosch Climate 5000 Series Installation Instructions Manual

Four way cassette ductless split air conditioner / heat pump
Hide thumbs Also See for Climate 5000 Series:

Advertisement

Installation Instructions
Four Way Cassette Ductless Split Air Conditioner /
Heat Pump
Climate 5000 Series
WARNING:
 Installation must be performed by a licensed
contractor, and per the instructions in the
installation manual. Improper installation can
cause water leakage, electrical shock, or fire.
 In North America, installation must
be performed in accordance with the
requirement of NEC (National Electric Code)
and CEC (Canadian Electric Code) by licensed
and qualified personnel only.
 Only contact a licensed contractor for repair
or maintenance of this unit.

Advertisement

Table of Contents
loading

Summary of Contents for Bosch Climate 5000 Series

  • Page 1 Installation Instructions Four Way Cassette Ductless Split Air Conditioner / Heat Pump Climate 5000 Series WARNING:  Installation must be performed by a licensed contractor, and per the instructions in the installation manual. Improper installation can cause water leakage, electrical shock, or fire.
  • Page 2 Installation Instructions Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 3: Table Of Contents

    9 Connecting Signal and Power Cables 9.1 How to Connect Wiring 10 Evacuation and Charging Process 10.1 Preparations and Precautions 10.2 Evacuation Instructions 10.3 Adding Refrigerant Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 4: Key To Symbols And Safety Instructions

    Lead components, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www. P65Warnings.ca.gov. Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 5 NOTICE: PROPERTY DAMAGE  Install condensate drainage piping according to the instructions in this manual. Improper condensate drainage may cause water damage to your home and property. Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 6: Components

    This indoor unit requires installation of a decorative panel. Part # Description 8733953125 Compact Cassette Grille - 9K ~ 18K 8733956205 Cassette Grille - 24K ~ 48K Table 2 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 7: Installation Summary

    Connect the refrigerant pipes (Page 26) (Page 23) (Page 19) Install the front panel Perform safety checks and test run (Page 28) (Page 31 & 34) Figure 1 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 8: Unit Parts

    Illustrations in this manual are for explanatory purposes. The actual shape of your indoor unit may be slightly diff erent. The actual shape shall prevail. Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 9: 24K -48K Models

    Illustrations in this manual are for explanatory purposes. The actual shape of your indoor unit may be slightly diff erent. The actual shape shall prevail. Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 10: Indoor Unit Installation

     If the base is not strong enough to support the weight of the unit, the unit could fall out of place and cause serious injury. 1 0 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 11: Applicable Models : 9K - 18K

    15mm 0.6in 600mm 23.6in (Ceiling opening) or more or more 20mm 0.8in 20mm 0.8in Figure 6 >1m / 39.4in >1m / 39.4in Figure 7 | 11 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 12: Applicable Models : 24K - 48K

    95cm / 37.4in (Panel) 24-48K ceiling hole size Figure 9 >1m / 39in >1m / 39in >1m / 39in >1m / 39in Figure 10 1 2 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 13: Installing The Indoor Unit

     Check if the unit is levelled at all four corners with a level measuring instrument or a water-filled vinyl tube as shown in figure 13. | 13 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 14: Connecting The Drain Pipe

     When unifying multiple drain pipes, install the pipes as shown in figure 17. Drain hose Select converging drain pipes whose gauge is suitable for the operating Insulation (fi eld supplied) capacity of the unit. 1 4 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 15: Testing Of Drain Piping

     To ensure no excessive pressure is applied to the included drain hose. Do not bend or twist when installing (this may cause leakage). | 15 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 16: Outdoor Unit Installation

    Firm and solid—the location can support the unit and will not vibrate — Noise from the unit will not disturb others — Protected from prolonged periods of direct sunlight or rain 1 6 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 17: Install Drain Fitting

    Figure 22 Base pan hole of outdoor unit Seal Seal Drain fitting Figure 23 | 17 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 18: Anchor Outdoor Unit

    673 (26.5") 403 (15.9") BMS500-AAM036-1CSXRC, BMS500-AAM018-1CSXHC BMS500-AAM027-1CSXHC BMS500-AAS060-1CSXLB, BMS500-AAS048-1CSXLC BMS500-AAM048-1CSXRC, BMS500-AAM036-1CSXHC 952x1333x415 (37.5"x 52.5"x 16.34") 634 (25.0") 404 (15.9") BMS500-AAM048-1CSXHC Table 4 1 8 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 19: Refrigerant Piping Connection

     Be extra careful not to damage, kink, or deform the pipe while cutting. This will drastically reduce the heating efficiency of the unit. | 19 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 20 Clamp fl aring block on the end of the pipe. The end of the pipe must extend beyond the edge of the fl are form in accordance with the dimensions shown in the Table 6. 2 0 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 21: Connecting Piping To Indoor Unit

    fl ared ends of the pipes. Align the center of the two pipes that you will connect. See Figure 32. Indoor unit tubing Flare nut Pipe Figure 32 | 21 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 22: Connecting Tubing To Outdoor Unit

    Exposed Repeat Steps 3 to 6 for the remaining pipe. piping may cause condensation or may cause burns when touched. 2 2 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 23: Connecting Signal And Power Cables

    Replace the wire cover on the side of the unit, and screw it in place. | 23 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 24: How To Connect Wiring

    Lock the wire down without applying excessive force to the terminal. (Tightening torque: 1.31N.m±10%).  When attaching the control box lid, make sure not to pinch any wires. 2 4 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 25 Make sure the cover closes tight. Incomplete connections could result in overheating, and in the worst case, electric shock or fire. C over Bolts Figure 42 | 25 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 26: Evacuation And Charging Process

    350 to 500 microns or less. Close the Low Pressure side of the manifold gauge, and turn off the vacuum pump. 2 6 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 27: Adding Refrigerant

    5/8" 65 (213ft) 30 (98ft) BMS500-AAU048-1AHCXC BMS500-AAS048-1CSXLC 3/8" 5/8" 65 (213ft) 30 (98ft) Table 10 CAUTION: CONTAINS REFRIGERANT  NEVER mix refrigerant types. | 27 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 28: Installation Of The Decorative Panel

     Align the "△" symbol on the decorative panel to the "△" symbol on the unit.  Attach the decorative panel to the unit with the supplied screws as shown in Figure 47. Figure 49 2 8 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 29: Instruction For 24K - 48K Models Only

    Tighten the screws until the thickness of the sponge between the main body and the panel reduces to 4-6mm (0.2-0.3”). The edge of the panel should be in contact with the ceiling well. | 29 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 30 After installation, the butt plugs of display, swing, water pump and other Figure 56 wire bodies must be placed in the electric control box. 3 0 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 31: Electrical And Refrigerant Leak Checks

    WARNING: ELECTRICAL HAZARD  All wiring must comply with local and national electrical codes and must be installed by a licensed electrician. | 31 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 32: Error Codes

    9k~18k models do not have display to show error codes and Operation and Timer Indicator will turn on / off and or fl ash according to above table to show system malfunction. 3 2 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 33: 24K~48K Models

    * The error codes are four digits, displayed two at a time on the LED. For troubleshooting, please refer to the services manual. | 33 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 34: Test Run

    Using remote control, return unit to normal operating temperature. b. Using insulation tape, wrap the indoor refrigerant pipe connections that you left uncovered during the indoor unit installation process. 3 4 | Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 35: Disposal Guidelines

     Disposing of this product correctly will help ensure that the waste undergoes the necessary treatment, recovery and recycling. | 35 Bosch Climate 5000 Series Four Way Cassette Ductless Split Air Conditioner / Heat Pump (06.2022)
  • Page 36 United States and Canada Bosch Thermotechnology Corp. 65 Grove St. Watertown, MA 02472 Tel: 866-642-3198 Fax: 603-965-7581 www.bosch-thermotechnology.us BTC 769103303 B / 06.2022 Bosch Thermotechnology Corp. reserves the right to make changes without notice due to continuing engineering and technological advances.

Table of Contents