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Bosch Climate 5000 Series Installation Manual

Multi zone ductless air conditioner / heat pump
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Bosch Multi Zone Ductless Air Conditioner / Heat Pump
Climate 5000 Series
Installation Manual

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  Summary of Contents for Bosch Climate 5000 Series

  • Page 1 Bosch Multi Zone Ductless Air Conditioner / Heat Pump Climate 5000 Series Installation Manual...
  • Page 2 2 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 05.2019 | Bosch Thermotechnology Corp. Data subject to change...
  • Page 3: Table Of Contents

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 3 Table of Contents 1 Key to Symbols and Safety Instructions 1.1 Key to Symbols 1.2 Safety 2 Components 3 Installation Summary 4 Installation Diagram 5 Specifi...
  • Page 4: Key To Symbols And Safety Instructions

    4 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 1 Key to Symbols and Safety Instructions 1.2 Safety Please read safety precautions before installation 1.1 Key to Symbols Incorrect installation due to ignoring instructions can cause serious damage or injury.
  • Page 5 Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 5 WARNING: NOTICE: PROPERTY DAMAGE  This product can expose you to chemicals including Lead  Install condensate drainage piping according to the and Lead components, which are known to the State instructions in this manual.
  • Page 6: Components

    6 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 2 Components The air conditioning / heat pump system installation requires the following components. Use all of the installation parts and components to install the air conditioner.
  • Page 7: Installation Summary

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 7 3 Installation Summary Install the outdoor unit Connect the refrigerant pipes Connect the wires (Page 10) (Page 14) (Page 17) Perform a test run...
  • Page 8: Installation Diagram

    8 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 4 Installation Diagram More than 5.9in Air Filter Air Filter Air Filter Air Filter More than 4.7in Two-Zone Three-Zone Four-Zone Five-Zone Loop a connective...
  • Page 9: Specifi Cations

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 9 5 Specifi cations Number of units that can be used together Connected units 2-5 units Compressor stop/start frequency Stop time 3 min or more Voltage fl...
  • Page 10: Outdoor Unit Installation

    1 0 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 6 Outdoor unit installation  Install the indoor and outdoor units, cables and wires at least 3 ft from televisions or radios to prevent static or image distortion. Depending...
  • Page 11 Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 11 Split type outdoor unit mounting dimensions Series installation The relations between H, A and L are as follows: Mounting Dimensions Outdoor Unit mm (in.) Outdoor Model Dimensions mm (in.)
  • Page 12 1 2 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual Drain joint installation Drilling a hole in the wall Heat pump units require a drain joint. Before bolting the outdoor unit in place, You must drill a hole in the wall for the refrigerant piping, and signal cable that will you must install the drain joint at the bottom of the unit.
  • Page 13 Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 13 Connecting a 24k Btuh Indoor Unit A 24K Btuh indoor unit can only be connected to an A system connection point. If there are two 24K Btuh indoor units, they can be connected with the A and B connection points.
  • Page 14: Refrigerant Piping Connection

    1 4 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 7 Refrigerant Piping Connection NOTICE:  Be extra careful not to damage, kink, or deform the pipe WARNING: while cutting. This will drastically reduce the heating ...
  • Page 15 Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 15 Step 4: Connect pipes Remove tape from ends of pipe when ready to perform fl aring work. Clamp fl aring block on the end of the pipe. The end of the pipe must extend Connect the copper pipes to the indoor unit first, then connect it to the outdoor...
  • Page 16 1 6 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual MINIMUM BEND RADIUS Carefully bend the tubing in the middle according to the diagram below. DO NOT bend the tubing more than 90° or more than 3 times.
  • Page 17: Wiring

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 17 8 Wiring 8.1 Outdoor unit wiring WARNING: WARNING: ELECTRICAL HAZARD  Before performing any electrical or wiring work, turn off the  Be sure to disconnect the power supply before working on main power to the system.
  • Page 18: Wiring Diagrams

    1 8 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 8.2 Wiring Diagrams WARNING: ELECTRICAL HAZARD  Connect the connective cables to the terminals, as identified, with their matching numbers on the terminal block of the indoor and outdoor units.
  • Page 19 Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 19 Two-Zone system Three-Zone system Magnetic ring (not supplied, optional part) (Used to hitch to the connective cable of indoor and outdoor units after installation.) Figure 21 Bosch Thermotechnology Corp.
  • Page 20 2 0 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual Four-Zone system Five-Zone system Magnetic ring (not supplied, optional part) (Used to hitch to the connective cable of indoor and outdoor units after installation.) Figure 22 05.2019 | Bosch Thermotechnology Corp.
  • Page 21: Air Evacuation

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 21 9 Air Evacuation Wait for approximately 10 to 15 minutes, then check that there has been no change in system pressure. It is recommended to use a micron gauge; check 9.1 Preparations and Precautions...
  • Page 22: Adding Refrigerant

    2 2 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 9.3 Adding Refrigerant CAUTION: CONTAINS REFRIGERANT  Refrigerant charging must be performed after wiring, vacuuming, and the leak testing.  DO NOT exceed the maximum allowable quantity of refrigerant or overcharge the system.
  • Page 23: Electrical And Gas Leak Checks

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 23 10 Electrical and Gas Leak Checks 10.2 Gas Leak Checks There are two diff erent methods to check for gas leaks. 10.1 Electrical Safety Checks Soap and Water Method After installation, confi...
  • Page 24: Test Run

    2 4 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 11 Test Run WARNING: CONTAINS REFRIGERANT 11.1 Before Test Run  During operation, the pressure of the refrigerant circuit A test run must be performed after the entire system has been completely installed.
  • Page 25: Automatic Wiring/Piping Correction Function

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 25 12 Automatic Wiring/Piping Correction Function Climate 5000 models now feature automatic correction of wiring/piping errors. Press the "check switch" on the outdoor unit PCB board for 5 seconds until the LED displays "CE”, indicating that this function is working.
  • Page 26: Features And Operation

    2 6 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 13 Features and Operation The air conditioner turns to FAN ONLY mode from COOL or HEAT mode. When the indoor temperature reaches the set temperature setting, the compressor 13.1 Protection of the Air Conditioner...
  • Page 27: Troubleshooting

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 27 14 Troubleshooting If a problem persists, contact a local dealer or your nearest customer service center. Provide them with a detailed description of the unit WARNING: PROPERTY DAMAGE / PERSONAL INJURY malfunction as well as your model number.
  • Page 28: Error Codes

    2 8 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 14.2 Error Codes CAUTION: SYSTEM FAILURE  If below error codes appear, please turn off the system and contact an Authorized Service Provider.
  • Page 29: Disposal Guidelines

    Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 29 15 Disposal Guidelines Components Many parts in the Air Conditioner can be fully recycled in the end of the product life. Contact your city authorities for information about the disposal of recyclable products.
  • Page 30 3 0 | Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual 05.2019 | Bosch Thermotechnology Corp. Data subject to change...
  • Page 31 Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 31 Bosch Thermotechnology Corp. | 05.2019 Data subject to change...
  • Page 32 United States and Canada Bosch Thermotechnology Corp. 65 Grove Street Watertown, MA 02472 Tel: 866-642-3198 Fax: 603-965-7581 www.boschheatingandcooling.com BTC 769003106 A / 05.2019...