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Title page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S ZIRKOR200 Ex-G Oxygen Analyzer...
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Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12 | SICK Subject to change without notice...
4.7.3 Ignition protection types on solenoid valves .......30 8024250/18HT/V2-0/2020-12 | SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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5.11.3 Pneumatic connections on the analyzer unit......54 O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12 | SICK Subject to change without notice...
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Information on use in Ex-areas ..............72 Maintenance plan ..................72 8024250/18HT/V2-0/2020-12 | SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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Dimension sheets of the pneumatic unit ........93 13.1.7 Display board................95 O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12 | SICK Subject to change without notice...
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13.3 Tightening torques for Ex-relevant screw fittings ........99 8024250/18HT/V2-0/2020-12 | SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
● Processing instructions for sealing compound, screw fittings ● O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Hazard which could result in property damage. Note: Hints 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Only open the analyzer electronics cover when the stack is switched off. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
● Warning - Do not open under voltage. ● O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
The control unit is classified in temperature class T6, the analyzer unit in temperature class 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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Adhere to the prescribed maintenance intervals, see “Maintenance plan”, page O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Ex-certification and is therefore not allowed. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Available for reference. ▸ Passed on to new owners. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
The type plate is located on the unit components as shown in the Figures below. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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Control unit Z200EXG-y1********************* (y= 1, 2) Analyzer unit Z200EXG-y2********************* (y= 1, 2) O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
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Type plate of the semi-automatic pneumatic unit See type plate of automatic pneumatic unit 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Z200EXG - 1 0 0 Z Z 0 0 0 1 1 0 0 0 0 0 0 A 1 1 O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G...
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Z200EXG - 1 0 0 Z Z 0 0 0 1 1 0 0 0 0 0 0 A 1 1 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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Z200EXG - 1 0 0 Z Z 0 0 0 1 1 0 0 0 0 0 0 A 1 1 O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G...
HART, Fieldbus). If you have ordered one of these options, a separate Manual/Specification for this interface is included with the delivery. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
13 Connection cable * Note: Risk of corrosion due to lack of insulation O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
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* Note: Risk of corrosion due to lack of insulation 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Seal all unused enclosure openings with the appropriate dummy screw fittings. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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It must be secured by screwing in the cover locking screw to the stop. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
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The connection cables, cable inlets and screw plugs or pipe sealing devices must be suitable for the lowest ambient temperature. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
II 2G Ex eb mb IIC T4 Gb IECEx Ex eb mb IIC T4 Gb O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
● Gas group IIB+H2 or IIC: 40 mm ● 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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▸ Use suitable lifting equipment. ▸ Secure against tilting. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
The device must be lifted and transported by at least two persons. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Fit the pneumatic unit. see “Fitting the pneumatic unit”, page 42 O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Install at eye level. Maintain minimum distances to adjacent objects. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
“Installing and insulating the analyzer unit”, page ▸ Fix the analyzer unit to the duct. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
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5 Counter flange, welded on gas-tight 6 Process wall 7 Flue gas direction 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Explosion protection can no longer be guaranteed when the filter head is unscrewed further than 360°. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Ambient temperature limits - Operation Ambient temperature limits - Installation 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
▸ Firmly install the cable between pneumatic unit and control unit. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Screw terminal 7 Solenoid valve X2.1 - X2.2 Spring terminals 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
E Connection cable fitted at factory F Connection cable G Main power supply O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
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Fig. 16: ZIRKOR200 Ex-G Electrical connection plan (Ex-measuring probe and Ex-enclosure) 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
N - power voltage - neutral TERM.X3:5 PE - protective conductor O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
** The relay contact of the analyzer unit valve is designed for 230 V and 1 A . 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Connect the signal cables to the desired connection terminals in the lower enclosure section. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
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For version with additional signal connections (option): Observe the individual information provided. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Thread adapter 1“NPT to ¾“ NPT for ATEX approved cable gland 3/4“ NPT O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
Use the sealing compound according to the manufacturer's instructions. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
1 Reference air inlet 2 Reference air outlet 3 Test gas inlet O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
(see “Technical specification for the gas sup- ply”, page 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Are the electrical connections made correctly? (see “Electrical installation”, page O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Keep the changed system code in a safe place. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
} Only visible when performed ♦ At pressure (mbar/psi) O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
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- offset (mV) adj value - slope (mV/Dek) 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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Select language (German / English / Spanish / Polish / French) Change system code O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
The mA output value in case of a system error cannot be within the mA measuring range. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
The maximum time set at the factory is 10 minutes. If necessary, the time can be set between 5 and 30 minutes. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
Sets the language for all display texts. The languages German, English, Spanish, Polish and French are available. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
Current flow volume (only with flow monitoring option) Current O measured value 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
1 (not applicable for test air) 8 Display of adjustment results (max. 1 minute) O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
“Hold measured value during adjustment” is switched on) 12 Return to main measured value display 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Input status on 27A/B Check mA inputs Check mA input on 29A/B O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Decontaminate all contaminated components according to regulations after disassembly. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
– General check of the flameproof enclosure (see “Visual check of the flameproof enclosure”, page O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Close the housing with the locking screw with 5 turns. Make sure not to damage the thread. Fig. 32: Position of the fuses 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Place the analyzer unit in a safe, protected area after removal and wait until the measuring probe temperature has cooled down to the ambient temperature. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
Now carefully pull out the inner part of the measuring probe (4-hole ceramics rod with measuring signal wire, thermoelement and heating) straight. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
▸ Make sure all seals are clean, undamaged and correctly installed. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
(2 minutes) is used to calculate the constants or slope. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK...
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Error messages not listed: The fault cannot be rectified by the customer. Contact one of the SICK service points. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Operation, channel 1 LED 5 Green Operation, channel 2 Reset 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
(see “Display and operating elements”, page 81). O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Measure the mA output on the terminal strip PWRB.X5:17 A/B. 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Measuring cell defective Replace the measuring cell. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
“Electrical installation”, page 43 see “Commissioning”, page 56 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Electronics: Capacitors, rechargeable batteries, batteries ▸ Display: Liquid of LC display O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Fig. 35: Zone 1 control unit dimensions (mm) All dimensions in mm 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
1046 mm 23,5 * with protection pipe and counter flange O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
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* with measuring probe and counter flange 9 Gas inlet 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
ANSI 4'' 150 lbs 228.6 23.9 190.5 19.1 (9.0) (0.94) (7.50) (0.75) O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
13.1.5 Analyzer unit components Fig. 40: Analyzer unit components 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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Z200ExG-XXXXD Z200ExG-XXXXE Z200ExG-XXXXF Z200ExG-XXXXG Z200ExG-XXXXH Z200ExG-XXXXI Z200ExG-XXXXK Z200ExG-XXXXL Z200ExG-XXXXM O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Fig. 41: Dimensions and gas connections of the semi-automatic pneumatic unit All dimensions in mm Semi-automatic adjustment 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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Fig. 42: Dimensions and gas connections of the fully automatic pneumatic unit All dimensions in mm Fully automatic adjustment O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
2089321 Display board with software for systems with pneumatics 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
-40 °C to +80 °C Temperature range, operation -20 °C to +55 °C O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Fig. 44: Gas plan test and reference air supply unit 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
Continuous maximum 40 l/h (for reference air supply) 180 l/h during adjustment O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G 8024250/18HT/V2-0/2020-12| SICK Subject to change without notice...
Connection unit / control unit Reducer 1‘‘ to 8/4‘‘ +1/2 turn after hand-tight 8024250/18HT/V2-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-G Subject to change without notice...
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Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...
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