SICK MCS200HW Operating Instructions Manual
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SICK MCS200HW Operating Instructions Manual

SICK MCS200HW Operating Instructions Manual

Multicomponent analysis system
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O P E R A T I N G I N S T R U C T I O N S
MCS200HW
Multicomponent Analysis System

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S MCS200HW Multicomponent Analysis System...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Connect the sample gas line to the analyzer......5.6.2 Tube screw fittings..............8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 4 11.3 Measured values erroneous..............11.4 Replacing the electronics filter pad............O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...
  • Page 5 13.2.11 Circuit breakers................ 13.2.12 Torques..................Annex....................61 14.1 Conformities....................14.2 Licences....................8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 6: About This Document

    Hazard by voltage Hazard by acidic substances Hazard by noxious substances O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 7: Warning Levels / Signal Words

    8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 8: Safety Information

    Warning information on device The following safety symbols are on the device: O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 9: Intended Use

    The manufacturer's warranty becomes void. ° The device could become dangerous. ° 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 10: User Qualification

    (possibly customer training at SICK) • Service training O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 11: Product Description

    Serial number Barcode Gas supply terminology Definition of utility gases: 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 12: Layout And Function

    IR components: Single-beam infrared photometer with interference filter and gas filter correlation method • Oxygen: Zirconium dioxide sensor O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...
  • Page 13 PC via the Ethernet connection (with Google Chrome browser and SOPAS Air). 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 14: Analyzer Cabinet

    55 8 Sample gas outlet 9 I/O modules O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 15: Gas Sampling Unit

    Refer to the Instrument Air Conditioning Operating Instructions delivered with the system for further information 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 16: Integrated Gms811 Fidori (Option)

    An internet connection must be available. Further information, see optional “MPR Operating Instructions”. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 17: Transport And Storage

    For 90° cable pull angle 13 600 N Figure 6: Analyzer cabinet suspension 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 18: Protective Measures For Long-Term Storage

    If high air humidity can be expected: Enclose a drying agent (e.g., silica gel) in the packing O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK...

  • Page 19: Mounting

    Sample gas outlet see "Connect sample gas outlet", page 25 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 20: Installing The Analyzer Cabinet

    The end without electrical connection belongs on the gas sampling unit. ° O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 21: Installation Sequence

    No thermal bridges may remain. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 22: Tube Screw Fittings

    Setting the pressure reducer module The external air supply is fitted on the pressure reducer module. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK...

  • Page 23: Connecting The Valve Block

    The following are located on the valve block: 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 24: Connecting The Span Gases

    Figure 11: Span gas unit connections Span gas connection 1 Span gas connection 2 O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 25: Connect Sample Gas Outlet

    • Do not bend or crimp exhaust gas lines. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 26: Electrical Installation

    Route the electric lines through the screw fittings of the enclosure. Connect the electric lines. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK...
  • Page 27 Establish a safe contact between the shield of the signal cable and the cable gland. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 28: Commissioning

    If the deviation is higher than a specified limit value, the system switches to classifica‐ tion “Maintenance request” and the zero point is however corrected. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK...

  • Page 29: Performing Reference Point Adjustment

    The time elapsed and the remaining time of the state and of the respective active 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 30 The system switches back to original state automatically when adjustment has been completed. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 31: Operation

    Valid output signal Maintenance request Maintenance necessary, valid output signal 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 32: Tiles

    Reloads the called up page. “Edit” Activates editing on the input pages. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 33: Measuring Screen

    Increases display of time axis. Reduce Reduces display of time axis. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 34: Menus

    O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...
  • Page 35 “.” , those switched on with “I”. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 36 4.3.4 Digital inputs 4.3.5 Modbus outputs 4.3.6 Modbus inputs O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...
  • Page 37 Confirm active messages Settings Tile “Edit” serves to make settings. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 38: Maintenance

    Make sure you have the same electric potential as the subassembly (e.g. by grounding) before touching the subassembly. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK...

  • Page 39: Information On Span Gases

    Only use recommended cleaning agents. • Do not use sharp objects for cleaning. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 40: Maintenance Plan

    Check system cabinet for cleanness, dryness and freedom from corrosion. • Check grounding conductors are free from corrosion. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 41: Maintaining The Instrument Air Conditioning

    Check the external instrument air conditioning for correct function. NOTICE Observe quality requirements for instrument air. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 42: Replacing The Filter Pads

    Only replace the filter pads when the device is switched off. Replacing the upper filter pads: O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK...
  • Page 43 Immediately fit new filter pad (face in). Press fan grill back on. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 44: Troubleshooting

    Observe the following: O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 45: Error Messages And Possible Causes

    Call SICK Service. Otherwise, see optic head error clearance 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 46 When current backup available: Load backup. Otherwise: Call SICK Service. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...
  • Page 47 Check I/O modules, cable damage. from current because of the time-out. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 48: Measured Values Erroneous

    Pull cover 1 off. Replace the filter pad inside. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 49: Decommissioning

    Clean the device before returning Prerequisite: Switch device free from voltage 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 50: Transport

    • All lines with sample gas contact could be contaminated with pollutants. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 51: Technical Data

    All dimensions in the dimension drawing are in mm. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 52: Technical Data

    0 ... 2,500 mg/m 0 ... 50 mg/m 0 ... 500 mg/m O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 53: Ambient Conditions

    Aluminium (coated) Degree of protection IP 54 Impact resistance IK08 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 54: Interfaces And Protocols

    M20x1.5 D10 -14 IP68 EMC Ethernet interface M20x1.5 D6 -12 IP68 EMC-D O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 55: Supply Gases

    –20 ... 80 °C Working temperature Max. 200 °C 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 56: Connections In Analyzer

    Sample gas line 1 FILTER/PROBE 1 Filter heater 1 O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...
  • Page 57 The connections must match the connections on the gas sampling unit. Connections for interfaces and SD card 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 58 DISP (top plug) Display I/O-MOD (bottom plug) Internal O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 59: Circuit Breakers

    If this does not work: Check the subassembly and replace when necessary. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 60: Torques

    1440 2600 3700 4300 1330 1780 3400 4800 5600 O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/AE00/V2-0/2019-08 | SICK Subject to change without notice...

  • Page 61: Annex

    Please enter as subject “Open Source Software”. 8021889/AE00/V2-0/2019-08 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 62 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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