Related Manuals for SICK ZIRKOR Series
Summary of Contents for SICK ZIRKOR Series
- Page 1 Title page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S ZIRKOR200 Ex-D Oxygen Analyzer...
- Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law.
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Page 3: Table Of Contents
Ignition source monitoring of the probe by means of temperature monitoring ...............21 8024252/V1-0/2020-07 | SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... - Page 4 Status LEDs....................43 Softkey symbols.................... 43 System code ....................43 O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/V1-0/2020-07 | SICK Subject to change without notice...
- Page 5 Error messages .....................66 Alarm messages ...................68 Maintenance messages ................68 8024252/V1-0/2020-07 | SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice...
- Page 6 13.3 Tightening torques for Ex-relevant screw connections ....... 86 O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/V1-0/2020-07 | SICK Subject to change without notice...
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Page 7: About This Document
These Operating Instructions are only applicable for the measuring device described in the product identification. They are not applicable for other SICK measuring devices. The standards referred to in these Operating Instructions are to be observed in the respective valid version. -
Page 8: Symbols And Document Conventions
Hazard which could result in property damage. Note: Hints O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 9: Information Symbols
Important information for electrical or electronic functions Data integrity SICK AG uses standardized data interfaces, such as standard IP technology, in its products. The focus here is on product availability and features. SICK AG always assumes that the customer is responsible for the integrity and confidentiality of data and rights involved in connection with using the products. -
Page 10: For Your Safety
Pay attention to hot surfaces. ▸ Wear appropriate protective equipment. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 11: Warning Information On Device
The ZIRKOR200 Ex-D measuring probe fulfills the following IECEx qualification: ● Ex tb IIIC T133 °C/T141 °C Db 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... - Page 12 The flue gas temperature on the probe must not exceed 600 °C. ● O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice...
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Page 13: Responsibility Of User
2.4.2 Correct project planning This Manual presumes that the device has been delivered as specified during project planning (i.e., based on the SICK application questionnaire) and the relevant delivery state of the device (delivered System Documentation). ▸ If you are not sure whether the device complies with the planned configuration or the delivered system documentation: Contact SICK Customer Service. -
Page 14: Product Description
Product identification Product name ZIRKOR200 Ex-D DustEx Oxygen analyzer with probe and electonics Manufacturer SICK AG Erwin-Sick-Str. 1 · D-79183 Waldkirch · Germany Type designation Z200EXD-70********************* for control unit and probe Z200EXD-71********************* for control unit Z200EXD-72********************* for probe Type plates The type plate is located on the unit components as shown in the Figures below. - Page 15 Fig. 3: Type plates (2) Type plate of the Ex-D probe 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice...
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Page 16: Device Versions
Z200EXD - 7 0 0 0 0 1 1 0 0 0 0 0 0 A 1 1 230 V ± 10 % 60 Hz O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... - Page 17 Z200EXD - 7 0 0 0 0 1 1 0 0 0 0 0 0 A 1 1 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D...
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Page 18: Device Variants
HART, Fieldbus). If you have ordered one of these options, a separate Manual/Specification for this interface is included with the delivery. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 19: Layout And Function
Instrument air, inlet * Note: Risk of corrosion due to lack of insulation 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 20: Measuring Principle
(heater, thermoelement and O sensor) and shortens their service life. SICK shall not be liable for any resulting damage. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 21: Atex / Iecex Certification
Fig. 6: Sticker with test date 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 22: Installation
Carry out assembly work on the device in pairs. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 23: Tools Required
Required for Ferrules Cable preparation Preparing the measuring point NOTICE: Basis for determining the measuring point: Preceding project planning (e.g., based on the SICK application questionnaire) ● Regulations of local authorities ● Responsibility of the plant operator Determining the measuring point ●... -
Page 24: Storage Information
INSTALLATION Storage information SICK devices and spare parts must be stored in a dry place with sufficient ventilation. Paint fumes, silicone sprays etc. must be avoided in the storage environment. DANGER: Health hazard due to contaminated probe Depending on the composition of the gas in the measuring channel, the measuring probe, after use in the process, may be contaminated with substances that can cause serious damage to health. -
Page 25: Fitting The Counterflange On The Duct
Install at eye level. Maintain minimum distances to adjacent objects. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 26: Installing The Probe
Align V-shield to flow. ▸ Fasten the probe on the duct. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 27: Installing The Measuring Probe
8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 28: Fitting The Counterflange
Fig. 9: Fitting the counterflange O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 29: Aligning The V-Shield
0.08 mm² (AWG 28) to 2.5 mm² (AWG 12). Reduce the suitable cross-sections by one size unit when using ferrules. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 30: Installing The Probe Cable
Ambient temperature limits - Operation Ambient temperature limits - Installation O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 31: Electrical Installation
Always observe the exact specifications in the Operating Instructions (Technical data Section) when replacing a removable power cable. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... - Page 32 Only open those cable inlets to be used for installing cables. Keep the plugs. Refit the original plug when a cable inlet must be closed again afterwards. SICK AG recommends a tightening torque of 0.5 Nm for the screws of the screw ●...
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Page 33: Accessing The Terminals
1 Screwdriver 2 Wire 3 Terminal strip 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 34: Potential Equalization (Pe, Ground)
EU conformity is void when these ferrite sleeves are not installed! O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 35: Control Unit Electrical Connections
11 Adjustment release (12..24V DC - external supply) White 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 36: Outputs/Functions And Relay Assignment
Solenoid valve test gas 1 Solenoid valve test gas 2 Probe heater control O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 37: Digital Inputs
The power supply (115 V AC) of the solenoid valve on the probe is realized by the control unit. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 38: Electrical Connection Plan - Zirkor Ex-D
Fig. 17: Electrical connection plan ZIRKOR200 Ex-D O analyzer O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 39: Pneumatic Connections And Settings
4 Pipe screw fitting: Reference air in (6065207: Blue tube) 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 40: Pneumatic Connections Of The Electronics
Reference air outlet Reference air outlet E 1/4“ Test air inlet O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 41: Commissioning
▸ Does the power voltage correspond to the data on the type plate? (see “Type plates”, page 14) If not, contact SICK. ▸ Are the electrical connections made correctly? (see “Electrical installation”, page 31 see “Electrical connection plan – ZIRKOR Ex-D”, page ▸... -
Page 42: Initial Commissioning
Afterwards, you will be prompted to select the language, set the system date and time, assign a TAG number and select a SICK REMOTE code (only if SICK REMOTE is activated at the factory). -
Page 43: Operating Elements And Display
Keep the changed system code in a safe place. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 44: Menu Overview And Explanations
} Only visible when performed ♦ At pressure (mbar/psi) O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... - Page 45 - offset (mV) adj value - slope (mV/Dek) 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice...
- Page 46 Select language (German / English / Spanish / Polish / French) Change system code O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice...
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Page 47: Menu Explanations
The mA output value in case of a system error cannot be within the mA measuring range. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 48: O 2 Limit Value Alarms
The maximum time set at the factory is 10 minutes. If necessary, the time can be set between 5 and 30 minutes. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 49: Stopping Time Until Process (O 2 )
8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 50: Remote
Fig. 28: REMOTE connection active If a SICK-REMOTE connection to the analyzer is active, the connection is shown in the upper right corner of the display (1). -
Page 51: Changing The System Code
Current flow volume (only with flow monitoring option) Current O measured value 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 52: 1-Point Adjustment (Manual)
1 (not applicable for test air) 8 Display of adjustment results (max. 1 minute) O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 53: 2-Point Adjustment (Manual)
“Hold measured value during adjustment” is switched on) 12 Return to main measured value display 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 54: System Check
Input status on 27A/B Check mA inputs Check mA input on 29A/B O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 55: Maintenance
Decontaminate all contaminated components according to regulations after disassembly. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 56: Information On Use In Ex-Areas
DANGER: Danger of explosion when using spare or expendable parts not approved for the Ex-area All spare and expendable parts for the in-situ gas measuring device are tested by SICK for use in Ex-areas. The use of other spare and expendable parts will invalidate the claim against SICK because the ignition protection cannot be guaranteed. -
Page 57: Tools Required
To protect the probe ceramic tube fuse heating All fuses listed in the Table are available as a spare parts set under the SICK Part No. 2089370 E-SET FUSES. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 58: Test Air And Reference Air Volumes
(instrument air) directly at the installation site. Here both the reference and test air volumes must be set. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... - Page 59 Fig. 33: Controller positions for reference air (1) and test air (2) (instrument air version) 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D...
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Page 60: Setting Valves Position
A Controller, test air B Controller, reference air C Controller, test air O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 61: Replacing The Filter Head
Probes in the Ex-D protection tube contain a filter made of sintered metal, which is welded to the filter flange. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 62: Replacing The Measuring Probe
6 Perform a 2-point adjustment under process conditions. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 63: Replacing The O 2 Measuring Cell
Screw the new measuring cell to the measuring cell flange of the probe tube with a new gasket and 4 new screws. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 64: Replacing The Inner Part Of The Measuring Probe
O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 65: Stability Criteria During Adjustment
This means that the last measured value after the timer (2 minutes) is used to calculate the constants or slope. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 66: Status Messages
The O sensor heating is switched off. Contact one of the Sick Service points if the fault cannot be rectified by switching the system off and on again. System error, 2.00 mA, if not The error can occur at any time and signals an interruption in the thermo-... - Page 67 Possible cause: The REMOTE module is defective. Error messages not listed: The fault cannot be rectified by the customer. Contact one of the SICK service points. 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D...
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Page 68: Alarm Messages
Any timer-controlled automatic adjustment that may have been set can then no longer be carried out correctly. Alarm messages not listed: Contact one of the SICK service points. Maintenance messages Maintenance message:... -
Page 69: Heating Shutdown In Case Of Malfunction
Operation, channel 1 LED 5 Green Operation, channel 2 Reset 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 70: Functional Description
10.3 Maintenance The heating monitoring is checked by the manufacturer before delivery. The heating monitoring device must be returned to SICK for inspection at the latest by the date noted on the calibration label (see “Display and operating elements”, page 69). -
Page 71: Troubleshooting
Measure the mA output on the terminal strip . 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... -
Page 72: O 2 Display On 0%, Although The Operating Mode Indicates A Higher
Measuring cell defective Replace the measuring cell. O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 73: Decommissioning
(hot/noxious). You are capable of recognizing and preventing danger by possibly escaping gases. If one of these requirements is not met: ▸ Please contact SICK Customer Service or your local representative. Danger of explosion DANGER: Danger of explosion through residual voltages and hot surfaces in the device After switching off the device, there is a danger of explosion due to the residual voltage and hot surfaces. -
Page 74: Shutdown Procedure
Electronics: Capacitors, rechargeable batteries, batteries ▸ Display: Liquid of LC display O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 75: Technical Data
Fig. 42: Dimensions of the control unit Safe Area in mm All dimensions in mm 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D... - Page 76 Fig. 44: GRP enclosure (option) All dimensions in mm O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice...
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Page 77: Dimension Sheets Of The Probes
4 V-shield 120 mm 960 mm 32.8 * with counterflange 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 78: Counterflange Dimensions
ANSI 3'' 300 lbs 209.5 28.6 168.3 22.2 (8.25) (1.13) (6.63) (0.87) O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 79: Probe Components
All dimensions in mm (inch) 13.1.4 Probe components Fig. 48: Probe components 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... - Page 80 Sintered metal filter and flange 11 2105167 Mounting ring with V-shield O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice...
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Page 81: Gas Plans
D Reference air outlet C Test gas outlet D Reference air outlet 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 82: Installation Of The Electronics
Internal flow meter for test and reference gas 2089336 Pressure regulating valve O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 83: Display Board
2089321 Display board with software for systems with pneumatics 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 84: Technical Data
Temperature range, operation*: * Others temperature ranges on request O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... -
Page 85: Technical Data Of The Measuring Probe
Continuous maximum 40 l/h (for reference air supply) 180 l/h during adjustment 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice... -
Page 86: Tightening Torques For Ex-Relevant Screw Connections
+3/4 turn after hand-tight Junction unit Test gas +3/4 turn after hand-tight O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D 8024252/AE00/V1-0/2020-07| SICK Subject to change without notice... - Page 87 TECHNICAL DATA 8024252/AE00/V1-0/2020-07| SICK O P E R A T I N G I N S T R U C T I O N S | ZIRKOR200 Ex-D Subject to change without notice...
- Page 88 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...
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