SICK MCS200HW-MP Operating Instructions Manual
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SICK MCS200HW-MP Operating Instructions Manual

Multicomponent analysis system
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O P E R A T I N G I N S T R U C T I O N S
MCS200HW-MP
Multicomponent Analysis System

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Summary of Contents for SICK MCS200HW-MP

  • Page 1 O P E R A T I N G I N S T R U C T I O N S MCS200HW-MP Multicomponent Analysis System...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Connecting the signal lines on the analyzer......5.4.6 Setting the pressure reducer module........8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 4 Check span gases..............10.5.4 Check environment..............10.5.5 Check gas sampling unit............O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...
  • Page 5 14.1 Conformities....................14.2 Licenses....................14.2.1 Liability disclaimer..............14.2.2 Software licences..............8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 6 CONTENTS 14.2.3 Source codes................O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 7: About This Document

    Hazard (general) Hazard by electrical voltage Hazard by acidic substances 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 8: Warning Levels / Signal Words

    Patch Management. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...

  • Page 9: Safety Information

    8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 10: Warning Information On Device

    Warning for general hazard Warning for hazard by electric voltage, possibly also by residual electric voltage O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...

  • Page 11: Intended Use

    • Service training 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 12 Authorized operator Ü (possibly customer training at SICK) • Service training O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 13: Product Description

    Instrument air: Compressed air free of oil, water and particles 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 14: Layout And Function

    • Sample gas feed to the analyzer in a heated sample gas line O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 15: Installation Plate

    Control unit • Measurement technology • Analog and digital interfaces 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 16: Instrument Air, Conditioning

    If the supplied instrument air does not meet the required quality, an instrument air conditioner can be connected upstream from the pressure reducer module. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...

  • Page 17: Extended Interfaces (Option)

    Modbus registers. Only SICK Service may perform parameter settings. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 18: Transport And Storage

    When high air humidity can be expected: Include a drying agent (Silica-Gel) in the packing O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...

  • Page 19: Mounting

    Connect sample gas line to analyzer • Sample gas outlet 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 20: Installation Sequence

    "Ambient conditions", page 56 • see "Dimensional drawings", page 54 O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 21: Installing The Sample Gas Line

    Lay the end without electrical connection to the gas sampling unit. Observe a minimum bending radius of 300 mm. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 22: Connecting The Heated Sample Gas Line To The Analyzer

    Figure 5: Push-in fitting with retaining ring (example shown) Retaining ring Tube O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 23: Laying The Hose Bundle Line

    Ejector air (inlet 2) ° and zero/control air (inlet 1) ° 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 24: Connecting The Valve Block

    • Gas connections of the gas sampling unit hose bundle line O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 25: Connecting The Span Gases

    The span gases are connected to the span gas unit. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 26: Connecting The Exhaust Gas Outlet

    Keep the line opening free from any blockages or liquids. Protect the line from frost. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...
  • Page 27 Do not bend or crimp exhaust gas lines. ° 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 28: Electrical Installation

    Install an additional disconnecting device if a UPS is used. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...

  • Page 29: Performing A High Voltage Test

    Insert the bridges again after the high-voltage test. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 30: Commissioning

    As standard, the zero point adjustment is used to adjust the zero points of the meas‐ ured values while instrument air is fed. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...

  • Page 31: Performing Reference Point Adjustment

    The system switches back to original state automatically when adjustment has been completed. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 32: O 2 Adjustment

    The system switches back to original state automatically when adjustment has been completed. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 33: Operation

    Significance of status indicator (Namur) Color Status signal Significance Normal Valid output signal 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 34: Tiles

    Reloads the called up page. Edit Activates editing on the input pages. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 35: Measuring Screen

    Adjust x-axis Displays preset range of time. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 36 Increases display of time axis. Reduce Reduces display of time axis. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 37: Menus

    Displays the determined percentage deviation after zero point validation. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 38 Analog outputs Displays current mA of the individual analog outputs. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...
  • Page 39 Displays information on the different interfaces. 4.3.1 Analog outputs 4.3.2 Analog inputs 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 40 Confirm active messages Settings Tile “Edit” serves to make settings. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 41: Maintenance

    The power voltage of your system is shown on the type plate. Check spare parts for voltage dependency before fitting: 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 42: Maintenance Plan

    Perform checks in accordance with the guidelines to be applied by the operator in accordance with the intervals described therein. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...

  • Page 43: Cleaning

    The display must be cleaned regularly from the outside to ensure heat dissipation and thus operation. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 44: Checking The System

    Check ambient conditions of analyzer and gas sampling unit: Temperature, humid‐ ity, vibrations O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 45: Check Gas Sampling Unit

    Check the external instrument air conditioning for correct function. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 46: Replacing The Electronics Module Filter Pad

    Pull cover 1 off. Replace the filter pad inside. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 47: Troubleshooting

    The following Table only includes those messages with classification "X" that are impor‐ tant for information. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 48 Call SICK Service. Otherwise, see optic head error clear‐ ance O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...
  • Page 49 Call SICK Service. S016 Ref.energy too low Call SICK Service. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 50 M Voltage or current outside toler‐ Call SICK Service. ance O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...
  • Page 51 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 52: Decommissioning

    Contact your local SICK representative. Addresses: See last page of Operating Instructions. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 53: Cleaning The Device Before Returning

    The device can easily be disassembled into its components which can then be sent to the respective raw material recycling facilities. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 54: Technical Data

    The technical data depend to some extent on the individual equipment of your device. See the enclosed System Description for the configuration of your device. O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK...

  • Page 55: Measured Values

    Detection limit < 2% of the respective full scale value 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 56: Ambient Conditions

    PC operation Browser Google Chrome with SOPASair via Ethernet O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 57: Power Supply

    Clamping ring screw connection (hose fitting) 4 mm inner diameter 6 mm outer diameter 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 58: Sample Gas Conditions

    0.5 ... 6.0 18 ... 8 lating collar O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 59: Electronics Fuses

    Sample gas line 3 CELL Sample gas cell DEVICE Device 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...

  • Page 60: Connections For Heated Components

    0.25 ... 4.0 24 ... 10 lating collar O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 61: Connections For Interfaces And Sd Card

    O2 sensor DISP (top plug) Display I/O-MOD (bottom plug) Internal 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 62 0.25 ... 2.5 26 ... 12 lating collar O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 63: Heated Sample Gas Line (Option)

    Assembly Instructions, according to VDI 2230. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 64 M 39 1330 1780 2416 3016 3597 5123 5994 O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP 8026608/AE00/V1-0/2021-10 | SICK Subject to change without notice...

  • Page 65: Annex

    Please enter “Open Source Software” as subject. 8026608/AE00/V1-0/2021-10 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW-MP Subject to change without notice...
  • Page 66 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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