SICK MCS200HW Operating Instructions Manual
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SICK MCS200HW Operating Instructions Manual

Multicomponent analysis system
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O P E R A T I N G I N S T R U C T I O N S
MCS200HW
Multicomponent Analysis System

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S MCS200HW Multicomponent Analysis System...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Installing the sample gas line..........5.4.2.1 Laying the sample gas lines........8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 4 Maintenance..................45 10.1 Safety......................10.2 Important information................10.3 Cleaning..................... O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...
  • Page 5 Tube connections..............13.2.8 Sample gas conditions............13.2.9 Connections in analyzer............8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 6 14.2.1 Liability disclaimer..............14.2.2 Software licences..............14.2.3 Source codes................O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 7: About This Document

    Hazard (general) Hazard by electrical voltage Hazard by acidic substances 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 8: Warning Levels / Signal Words

    Patch Management. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK...

  • Page 9: Safety Information

    8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 10: Warning Information On Device

    Warning for general hazard Warning for hazard by electric voltage, possibly also by residual electric voltage O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK...

  • Page 11: Intended Use

    • Service training 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 12 Authorized operator Ü (possibly customer training at SICK) • Service training O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 13: Product Description

    Item number Specification on voltage supply Serial number Barcode 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 14: Gas Supply Terminology

    (IR components) or span gas (O sensor). Exhaust gas outlet O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 15: Analyzer Cabinet

    Control unit • Measurement technology • Analog and digital interfaces 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 16 Notice: Observe the quality of the operator's instrument air. 8 Sample gas outlet 9 I/O modules O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 17: Gas Sampling Unit

    Connection to measuring device (with electrical connections) Protective cap PT100 connections 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 18: Instrument Air, Conditioning

    Additional information • GMS800 FIDOR / FIDORi Operating Instructions O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 19: Cooling Unit (Option)

    Related topics • MPR Meeting Point Router Operating Instructions 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 20: Transport And Storage

    • For 90° cable pull angle 13 600 N O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 21: Storage

    When high air humidity can be expected: Include a drying agent (Silica-Gel) in the packing 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 22: Mounting

    Connect sample gas line to analyzer • Sample gas outlet O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 23: Installation Sequence

    Related topics • Ambient conditions: see "Ambient conditions", page 63 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 24: Installing The Sample Gas Line

    Lay the end without electrical connection to the gas sampling unit. Observe a minimum bending radius of 300 mm. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK...

  • Page 25: Connecting The Heated Sample Gas Line To The Analyzer

    Installing the stainless steel screw fitting Overview Figure 8: Stainless steel screw fitting 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 26: Using A Push-In Fitting (Pneumatic)

    Observe a minimum bending radius of 300 mm. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 27: Connecting The Signal Lines On The Analyzer

    Manual valve for instrument air selection (closed position) Pressure reducer (adjustable) 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 28: Connecting The Valve Block

    Outlet: Backflush air measuring point 1 Outlet: Control air measuring point 2 (option) O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 29: Connecting The Span Gases

    Turn the span gas to maximum pressure and set a pressure to approx. 3.5 bar. Check the lines for leak tightness. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 30: Connecting The Exhaust Gas Outlet

    Do not bend or crimp exhaust gas lines. ° O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 31: Electrical Installation

    Install an additional disconnecting device if a UPS is used. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 32: Performing A High Voltage Test

    Attach the shielding according to the Figure see figure 14, page 32 O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 33: Connecting Ethernet (Option)

    Establish a safe contact between the signal cable shield and the cable gland. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 34: Commissioning

    As standard, the zero point adjustment is used to adjust the zero points of the meas‐ ured values while instrument air is fed. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK...

  • Page 35: Performing Reference Point Adjustment

    The system switches back to original state automatically when adjustment has been completed. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 36: O 2 Adjustment

    The system switches back to original state automatically when adjustment has been completed. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 37: Operation

    Significance of status indicator (Namur) Color Status signal Significance Normal Valid output signal 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 38: Tiles

    Reloads the called up page. Edit Activates editing on the input pages. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 39: Measuring Screen

    Adjust x-axis Displays preset range of time. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 40 Increases display of time axis. Reduce Reduces display of time axis. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 41: Menus

    Displays the determined percentage deviation after zero point validation. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 42 Analog outputs Displays current mA of the individual analog outputs. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...
  • Page 43 Displays information on the different interfaces. 4.3.1 Analog outputs 4.3.2 Analog inputs 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 44 Confirm active messages Settings Tile “Edit” serves to make settings. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 45: Maintenance

    The power voltage of your system is shown on the type plate. Check spare parts for voltage dependency before fitting: 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 46: Cleaning

    Only use recommended cleaning agents. • Do not use sharp objects for cleaning. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 47: Cleaning The Display

    Perform checks in accordance with the guidelines to be applied by the operator in accordance with the intervals described therein. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 48: Checking The System

    • Filter conditions: See Instrument Air Conditioning Operating Instructions O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 49: Check Span Gases

    • The quality requirements for instrument air are met. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 50: Replacing The Filter Pad

    Figure 17: Fan grill position in basic configura‐ tion Upper fan grill Lower fan grill O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 51: Replacing The Filter Pad

    Take filter pad out. Insert new filter pad. Close the cover. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 52: Troubleshooting

    The following Table only includes those messages with classification "X" that are impor‐ tant for information. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK...
  • Page 53 Call SICK Service. Otherwise, see optic head error clear‐ ance 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 54 Call SICK Service. S016 Ref.energy too low Call SICK Service. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...
  • Page 55 M Voltage or current outside toler‐ Call SICK Service. ance 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 56 O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 57: Replacing The Electronics Module Filter Pad

    Pull cover 1 off. Replace the filter pad inside. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 58: Decommissioning

    Contact your local SICK representative. Addresses: See last page of Operating Instructions. O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 59: Cleaning The Device Before Returning

    The device can easily be disassembled into its components which can then be sent to the respective raw material recycling facilities. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 60: Technical Data

    Observe clearances at the installation site: • Top: 30 cm • Side 20 cm O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...
  • Page 61 All dimensions in the dimension drawing are in mm. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 62: Technical Data

    0 ... 70 ppm; 0 ... 700 ppm 0 ... 25 ppm; 0 ... 240 ppm O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK...

  • Page 63: Ambient Conditions

    -20 ... +70 °C Relative humidity < 90% (without condensate) 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 64: Housing

    M32x1.5 D18 -25 IP68 PA-GR UPS power supply M20x1.5 D10 -14 IP68 PA-GR O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 65: Gas Supply

    Sample gas at the sampling point Property Process temperature 10 ... 550 °C 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...

  • Page 66: Connections In Analyzer

    18 ... 8 lating collar 13.2.9.2 Electronics fuses Overview O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 67: Connections For Heated Components

    FILTER 1 PROBE 1 TUBE 2 FILTER 2 PROBE 2 TUBE 3 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 68 0.25 ... 4.0 24 ... 10 lating collar O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 69: Connections For Interfaces And Sd Card

    O2 sensor DISP (top plug) Display I/O-MOD (bottom plug) Internal 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 70 0.25 ... 2.5 26 ... 12 lating collar O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 71: Heated Sample Gas Line

    The basic friction coefficient is (screw fittings without lubrication) µk=µG=0.14. The calculated values are valid for room temperature (T=20°C). 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 72 M 39 1330 1780 2416 3016 3597 5123 5994 O P E R A T I N G I N S T R U C T I O N S | MCS200HW 8021889/1D1T/V3-1/2021-09 | SICK Subject to change without notice...

  • Page 73: Annex

    Please enter “Open Source Software” as subject. 8021889/1D1T/V3-1/2021-09 | SICK O P E R A T I N G I N S T R U C T I O N S | MCS200HW Subject to change without notice...
  • Page 74 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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