SICK ZIRKOR200 Ex-G Manuals

Manuals and User Guides for SICK ZIRKOR200 Ex-G. We have 2 SICK ZIRKOR200 Ex-G manuals available for free PDF download: Operating Instructions Manual

SICK ZIRKOR200 Ex-G Operating Instructions Manual (100 pages)

Brand: SICK | Category: Analytical Instruments | Size: 5 MB

Table of Contents
3
About this Document
8
Function of this Document
8
Scope of Application
8
User Qualification
8
Further Information
8
Symbols and Document Conventions
9
Warning Symbols
9
Warning Levels and Signal Words
9
Information Symbols
10
Data Integrity
10
For Your Safety
11
Basic Safety Information
11
Warning Information on Device
12
Intended Use
13
Purpose of the Device
13
Operation in Potentially Explosive Atmospheres
13
Restrictions of Use
15
Responsibility of User
16
Designated Users
16
Correct Project Planning
16
Correct Use
16
Special Local Conditions
16
Read the Operating Instructions
16
Product Description
17
Product Identification
17
Type Plates
17
Device Versions
20
Device Variants
23
Options
23
Expansion Modules
23
Layout and Function
24
System Overview
24
Measuring Principle
26
Scope of Application
26
Potential Hazards
26
Process Interruption
26
Pneumatic Unit
27
Explosion Protection Description - Ignition Protection Types
27
Ignition Protection Type "Flameproof Enclosure" Ex "D
27
Ignition Source Monitoring of the Analyzer Unit by Means of Temperature Monitoring
30
Ignition Protection Types on Solenoid Valves
30
Installation
31
Determination of the Requirements for Explosion Protection
31
Information on Installation in Potentially Explosive Atmospheres
31
Tools Required
33
Material Required
33
Preparing the Measuring Point
33
Transport
33
Storage Information
34
Scope of Delivery
34
Installation
34
Fitting the Counter Flange on the Duct
35
Installing the Control Unit
35
Fitting the Analyzer Unit
36
Fitting the Analyzer Unit with Cooling Protection Pipe
38
Installing the Analyzer Unit
38
Aligning the V-Shield
39
Laying the Connection Cable
40
Installing Connection Cables
41
Fitting the Pneumatic Unit
42
Electrical Installation
43
Accessing the Connection Terminals
44
Instructions for the Function of the Spring-Loaded Terminal
44
Potential Equalization, (PE, Ground)
44
Connecting the Control Unit
45
Electrical Connection Plan (Ex-Control Unit and Ex-Analyzer Unit)
46
Power Connection
48
Connecting the Connection Cable to the Control Unit
49
Connecting the Valve Cable of the Analyzer Unit to the Control Unit
49
Connecting the Pneumatic Unit Line to the Control Unit
49
Outputs/Functions and Relay Assignment
49
Digital Inputs
50
Installing Connection Cables
50
Connecting the Connection Cable
50
Connecting the Analyzer Electronics to the Connection Cable
52
Connecting the Valve Cable of the Analyzer Unit to the Solenoid Valve
53
Connecting the Pneumatic Unit to the Solenoid Valve
53
Closing the Enclosure
53
Pneumatic Connections and Settings
54
Pneumatic Hose Requirements
54
Preparing the Pneumatic Hose
54
Pneumatic Connections on the Analyzer Unit
54
Pneumatic Connection, Pneumatic Unit Semi-Automatic or Fully Automatic
55
Test Air Volumes and Reference Air Volume
55
Setting the Flow Volume
55
Commissioning
56
Safety Information on Commissioning
56
Checklist before Initial Commissioning of the System
56
Operation
57
Initial Commissioning
58
Display - Heating Process
58
Display - Measuring Mode
58
Operating Elements and Display
59
Status Leds
59
Softkey Symbols
59
System Code
59
Menu Overview and Explanations
60
Sys-Menu
60
Menu Explanations
63
Measuring Ranges (Scaling)
63
Measured Value Average over [S]
63
Ma Output for System Error
63
O 2 Limit Value Alarms
64
Sensor Adjustment Values
64
Time Per Test Gas Feed
64
Stopping Time until Process (O2)
65
Auto. Adjustment (ACAL)
65
Settings for Auto. Adjustment
65
Remote
66
Units of Measure
66
Language
66
Change System Code
67
Loading the Factory Settings
67
Service (Factory Service Settings)
67
Adjustment Menu
67
Display - Adjustment
67
1-Point Adjustment (Manual)
68
2-Point Adjustment (Manual)
69
System Check
70
Maintenance
71
Technical Knowledge Necessary for Maintenance Work
71
Safety Instructions for Maintenance Work
71
Information on Use in Ex-Areas
72
Maintenance Plan
72
Tools Required
73
Maintenance Work
73
Replace Fuses
73
Replacing the Filter Head
74
Replacing an Analyzer Unit
74
Replacing the O Measuring Cell
75
Replacing the Inner Part of the Analyzer Unit
76
Visual Check of the Flameproof Enclosure
76
Stability Criteria During Adjustment
77
Status Messages
78
Error Messages
78
Alarm Messages
80
Maintenance Messages
80
Heating Shutdown in Case of Malfunction
81
General Information
81
Functional Description
82
Maintenance
82
Troubleshooting
83
Strongly Fluctuating O2 Measured Value
83
O2 Display Remains at End of Measuring Range or Is Higher than Expected
83
Indications on the Display Are OK, Ma Output Signal Is Not Correct
83
O2 Display on 0%, Although the Operating Mode Indicates a Higher O2
84
Value
84
Decommissioning
85
Safety Information on Decommissioning
85
Shutdown Procedure
86
Removing the Device
86
Environmentally Compatible Disposal
86
Technical Data
87
Dimension Drawings
87
Dimension Sheets of the Control Unit
87
Dimension Sheets of the Analyzer Unit
88
Counter Flange Dimensions
90
Dimension of Protective Pipe Flanges
90
Analyzer Unit Components
91
Dimension Sheets of the Pneumatic Unit
93
Display Board
95
Technical Data
96
Installation Location
96
Technical Data of the Control Unit
96
Technical Data of the Analyzer Unit
97
Data of the External Pneumatics
97
Technical Specification for the Gas Supply
98
Tightening Torques for Ex-Relevant Screw Fittings
99

SICK ZIRKOR200 Ex-G Operating Instructions Manual (88 pages)

Brand: SICK | Category: Analytical Instruments | Size: 5 MB

Table of Contents
3
1 About this Document

7
2 For Your Safety

10
- Basic Safety Information
  10
- Warning Information on Device
  11
- Intended Use
  11
  - Purpose of the Device
    11
  - Operation in Potentially Explosive Atmospheres
    11
- Responsibility of User
  13
  - Designated Users
    13
  - Correct Project Planning
    13
  - Correct Use
    13
  - Special Local Conditions
    13
  - Read the Operating Instructions
    13
3 Product Description

14
- Product Identification
  14
- Type Plates
  14
- Device Versions
  16
- Device Variants
  18
- Options
  18
- Expansion Module
  18
4 Layout and Function

19
5 Installation

22
6 Commissioning

41
- Safety Information on Commissioning
  41
- Initial Commissioning
  42
- Display - Heating Process
  42
- Display - Measuring Mode
  42
- Operating Elements and Display
  43
- Status Leds
  43
- Softkey Symbols
  43
- System Code
  43
7 Menu Overview and Explanations

44
- Sys-Menu
  44
- Menu Explanations
  47
  - Measuring Ranges (Scaling)
    47
  - Measured Value Average over [S]
    47
  - Ma Output for System Error
    47
  - O 2 Limit Value Alarms
    48
    
    Sensor Adjustment Values
    48
  - Time Per Test Gas Feed
    48
  - Stopping Time until Process (O 2 )
    49
  - Auto. Adjustment (ACAL)
    49
  - Settings for Auto. Adjustment
    49
  - Remote
    50
  - Units of Measure
    50
  - Language
    50
  - Changing the System Code
    51
  - Loading the Factory Settings
    51
  - Service (Factory Service Settings)
    51
  - Adjustment Menu
    51
  - Display - Adjustment
    51
  - 1-Point Adjustment (Manual)
    52
  - 2-Point Adjustment (Manual)
    53
- System Check
  54
8 Maintenance

55
9 Status Messages

66
- Error Messages
  66
- Alarm Messages
  68
- Maintenance Messages
  68
10 Heating Shutdown in Case of Malfunction

69
- General Information
  69
- Functional Description
  70
- Maintenance
  70
11 Troubleshooting

71
12 Decommissioning

73
13 Technical Data

75
- Dimension Drawings
  75
  - Dimension Sheets of the Control Unit
    75
  - Dimension Sheets of the Probes
    77
  - Counterflange Dimensions
    78
  - Probe Components
    79
  - Gas Plans
    81
  - Installation of the Electronics
    82
  - Display Board
    83
- Technical Data
  84
- Tightening Torques for Ex-Relevant Screw Connections
  86

SICK Categories

Accessories Security Sensors Measuring Instruments

Scanner Barcode Reader

More SICK Manuals

SICK ZIRKOR200 Ex-G Manuals

SICK ZIRKOR200 Ex-G Operating Instructions Manual (100 pages)

Table of Contents

SICK ZIRKOR200 Ex-G Operating Instructions Manual (88 pages)

Table of Contents

1 About this Document

2 For Your Safety

3 Product Description

4 Layout and Function

5 Installation

6 Commissioning

7 Menu Overview and Explanations

8 Maintenance

9 Status Messages

10 Heating Shutdown in Case of Malfunction

11 Troubleshooting

12 Decommissioning

13 Technical Data

Related Products

SICK Categories