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ZIRKOR200 Ex-D
Operating instructions manual
SICK ZIRKOR200 Ex-D Operating Instructions Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 About this Document
Function of this Document
Scope of Application
User Qualification
Further Information
Symbols and Document Conventions
Warning Symbols
Warning Levels and Signal Words
Information Symbols
Data Integrity
2 For Your Safety
Basic Safety Information
Warning Information on Device
Intended Use
Purpose of the Device
Operation in Potentially Explosive Atmospheres
Responsibility of User
Designated Users
Correct Project Planning
Correct Use
Special Local Conditions
Read the Operating Instructions
3 Product Description
Product Identification
Type Plates
Device Versions
Device Variants
Options
Expansion Module
4 Layout and Function
System Overview
Measuring Principle
Scope of Application
Potential Hazards
Process Interruption
ATEX / Iecex Certification
Ignition Source Monitoring of the Probe by Means of Temperature Monitoring
5 Installation
Determination of the Requirements for Explosion Protection
Information on Installation in Potentially Explosive Atmospheres
Tools Required
Material Required
Preparing the Measuring Point
Transport
Storage Information
Scope of Delivery
Installation
Fitting the Counterflange on the Duct
Installing the Control Unit
Installing the Probe
Installing the Measuring Probe
Fitting the Counterflange
Aligning the V-Shield
Laying the Probe Cable and Hoses
Installing the Probe Cable
Electrical Installation
Accessing the Terminals
Instructions for the Function of the Spring-Loaded Terminal
Potential Equalization (PE, Ground)
Fitting the Ferrite Sleeves (EMC)
Control Unit Electrical Connections
Outputs/Functions and Relay Assignment
Digital Inputs
Electrical Connections on the Probe Junction Unit
Electrical Connection Plan - ZIRKOR Ex-D
Pneumatic Connections and Settings
Pneumatic Hose Requirements
Preparing the Pneumatic Hose
Pneumatic Connections, Probe
Pneumatic Connections of the Electronics
6 Commissioning
Safety Information on Commissioning
Initial Commissioning
Display - Heating Process
Display - Measuring Mode
Operating Elements and Display
Status Leds
Softkey Symbols
System Code
7 Menu Overview and Explanations
Sys-Menu
Menu Explanations
Measuring Ranges (Scaling)
Measured Value Average over [S]
Ma Output for System Error
O 2 Limit Value Alarms
Sensor Adjustment Values
Time Per Test Gas Feed
Stopping Time until Process (O 2 )
Auto. Adjustment (ACAL)
Settings for Auto. Adjustment
Remote
Units of Measure
Language
Changing the System Code
Loading the Factory Settings
Service (Factory Service Settings)
Adjustment Menu
Display - Adjustment
1-Point Adjustment (Manual)
2-Point Adjustment (Manual)
System Check
8 Maintenance
Technical Knowledge Necessary for Maintenance Work
Safety Instructions for Maintenance Work
Information on Use in Ex-Areas
Maintenance Plan
Tools Required
Maintenance Work
Replace Fuses
Test Air and Reference Air Volumes
Setting the Flow Volume (Safe Area Control Unit)
Setting Valves Position
Setting the Flow Volume (19" Rack)
Replacing the Filter Head
Replacing the Measuring Probe
Replacing the O 2 Measuring Cell
Replacing the Inner Part of the Measuring Probe
Stability Criteria During Adjustment
9 Status Messages
Error Messages
Alarm Messages
Maintenance Messages
10 Heating Shutdown in Case of Malfunction
General Information
Functional Description
Maintenance
11 Troubleshooting
Strongly Fluctuating O Measured Value
O 2 Display Remains at End of Measuring Range or Is Higher than Expected
Indications on the Display Are OK, Ma Output Signal Is Not Correct
O 2 Display on 0%, Although the Operating Mode Indicates a Higher
O 2 Value
12 Decommissioning
Safety Information on Decommissioning
Shutdown Procedure
Removing the Device
Environmentally Compatible Disposal
13 Technical Data
Dimension Drawings
Dimension Sheets of the Control Unit
Dimension Sheets of the Probes
Counterflange Dimensions
Probe Components
Gas Plans
Installation of the Electronics
Display Board
Technical Data
Technical Data of the Control Unit
Technical Data of the Measuring Probe
Technical Specification for the Gas Supply
Tightening Torques for Ex-Relevant Screw Connections
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Title page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
ZIRKOR200 Ex-D
Oxygen Analyzer
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