SICK MCS300P Ex Operating Instructions Manual
SICK MCS300P Ex Operating Instructions Manual

SICK MCS300P Ex Operating Instructions Manual

Multicomponent analysis system
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Title Page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
MCS300P Ex
Multicomponent Analysis System

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Summary of Contents for SICK MCS300P Ex

  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S MCS300P Ex Multicomponent Analysis System...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04 | SICK Subject to change without notice...
  • Page 3: Table Of Contents

    Feeding protective gas ..............24 3.4.7 Discharging protective gas ............24 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 4 5.3.3 Maintenance/Hardware Reset ............ 43 5.3.4 Maintenance/Reset Messages............ 43 O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 5 Checking/replacing the desiccant cartridge .......59 7.2.7 Removing/installing the cell ............61 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 6 10.1.2 IECEx ..................... 81 10.1.3 TR CU certification................ 82 O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 7: Important Information

    Important technical information for this product Important information on electrical or electronic functions 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 8: Main Safety Information

    Installation location MCS300P Ex is intended for indoor operation. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 9: Operation In Potentially Explosive Atmospheres

    “Explosion pro- tection according to ATEX/IECEx”, page 15 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 10: Responsibility Of User

    Must be kept available for reference. ▸ Must be passed on to new owners. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 11: Additional Documentation/Information

    Measured components and measuring ranges ● Additional equipment (options) ● Basic settings ● 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 12: Product Description

    II 2G Ex pxb IIC T4 Gb Operating voltage Power input Number of supervising body O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 13: Features Of The Mcs300P Ex

    Ex control unit FS850S for protective gas supply of the pressurized enclosure 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 14 MCS300P Ex and computed there. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 15: Explosion Protection According To Atex/Iecex

    For simplification, only the ATEX terms are specified in the following. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 16: Function Of The Pressurized Enclosure

    Ex power relay SR853 relays SR852 Signal lines Main power supply O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 17: Internal Temperature Monitor

    (corresponding to Zone 1). 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 18: Method Of Operation

    SOPAS ET runs on an external PC connected to the MCS300P Ex via the Ethernet interface. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex...
  • Page 19: Installation

    Before transporting, ensure obstacles that could cause falls or collisions are cleared away. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 20: Information On Installation In Potentially Explosive Atmospheres

    Only use a SICK Ex cell with suitable ATEX/IECEx category and suitable temperature class. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 21: Overview Of Assembly Steps

    “Connecting Ethernet for Modbus”, page 32 Establish a connection via Ethernet. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 22: Assembly

    Screw the receiver unit on loosely so that enough clearance remains for temperature equalization (4 mounting brackets and cup springs). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 23: Fitting The Ex Power Relay And Ex Interface Relays

    Enclosure 3G: G " thread hose connection for 8 mm diameter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 24: Feeding Protective Gas

    Ensure the protective gas can flow out of the protective gas outlet unhindered, i.e., against atmospheric pressure. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 25: Electrical Installation

    EN 61010-1. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 26: Signal Connections In The Sender Unit

    Loosen 4 screws (5 mm Allen key). Open the cover. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 27: Connecting Signal Lines

    (≈ 2 mm). 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 28: Connecting Thermostatic-Controlled Subassemblies

    Closing the sender unit ▸ Close the sender unit and screw tight. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 29: Connecting Ex Peripherals (For Mcs300P Ex Category 3G)

    “Connecting Ex peripherals (for MCS300P Ex cate- gory 2G)”, page 30 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 30: Connecting Ex Peripherals (For Mcs300P Ex Category 2G)

    → Ex Relay SR852 (interface relays) Manual → Ex Relay SR853 (power relay) Manual O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 31: Connecting The Potential Equalization

    Fig. 13: Connecting the potential equalization (Example using Ex control unit FS850S) 4 connections for potential equalization 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 32: Connecting Ethernet For Modbus

    Top hat rail adapters Ethernet cable Cable gland for Ethernet cable O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 33 Press both parts together (use a suitable tool). ▸ Press on the shield contact. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 34: Operation

    8 Function buttons (see “Button assignment”, page 4 Menu number O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 35: Button Assignment

    List of error messages, see “Error messages and possible causes”, page 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 36: Status And Classification

    [3] See SOPAS ET in the “Digital outputs” menu. [4] The last valid measured value is retained. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 37: Commissioning Of Mcs300P Ex

    Set a new zero point after an adequate run-in phase of the device (min. 4 hours) (see “Adjustment”, page 44). See also System Documentation. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 38: Measuring Screens

    ▸ Parametrization of display ranges, see “Timeline”, page 52 O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 39: Line Graph" Measuring Screen

    The password and duration of validity can be changed in SOPAS ET. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 40: Menus

    4.1.3 Timeline Reset 4.2.1 Zero drift 4.2.2 Reference energy O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 41: Main Menu

    ▸ The maintenance signal is reset. /Maint/Sig Back Enter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 42: Maintenance/Operating States

    - Switch the maintenance signal off (see “Maintenance/maintenance signal”, page 41). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 43: Maintenance/Hardware Reset

    1 Reset Messages ▸ Reset error messages. /Wart/ResetMg Back Enter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 44: Adjustment

    7 Reset the maintenance signal. /Adj/man/zero Back (Span point menu accordingly) O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 45: Adjustment/Automatic

    4 Start time 9 - 16 /Adj/Par Back Enter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 46: Concentration

    Status: Maintenance 2.3.1.1 Comp.1 263.5 ppm /Adj/Par/Conc/1 Back Save O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 47: Factors

    Enter Status: Maintenance 2.3.2.1 Comp.1_M 1,1050 /Adj/Par/Fact/1 Back Save 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 48: Start Times

    “Diagnosis/error messages and Diag button”, page 50 4 Error messages /Diag Back Enter O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 49: Diagnosis/Check Values

    The amplification levels serve as information for SICK Customer Service. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 50: Intensity

    (list of messages, see “Error messages and possible causes”, page Back O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 51: Parameter Setting

    “Timeline”, page 52 3 Timeline /Para/Disp Back Enter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 52: Scale

    ▸ Timeline end value (specified times) 30 minutes 60 minutes /Para/Disp/Timel Back O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 53: Parameter/Reset

    /Para/Disp Back ▸ Reset the drift 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 54: Decommissioning

    If necessary, remove liquid from the cell and allow the cell to dry. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 55: Disposal

    (e.g., tubes, O-rings) or penetrate them. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 56: Maintenance

    [3] Not required for devices with automatic zero point adjustment (see System Documentation) [4] Option. See System Documentation [5] Recommendation O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 57: Function Test Of The Pressurized Enclosure System

    – Dryness – Corrosion – Unusual smell – Unusual noises 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 58: Zero And Test Gas Feed

    “Adjustment/manual”, page 44 or in the respective menu in SOPAS ET O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 59: Checking/Replacing The Desiccant Cartridge

    Unscrew the desiccant cartridge with the key. b) Screw in the new desiccant cartridge. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 60 Start the MCS300P Ex again ( “Commissioning of MCS300P Ex”, page 37). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 61: Removing/Installing The Cell

    Mark the position of the cell with a marking line on the cell flange and on the enclosure flange. Remove all tubes from the cell. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 62 Information on work on the cell or cell heater: Cell Operating Instructions and System Documentation. → O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 63 4 mounting brackets with cup springs on receiver unit 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 64 If so: Reset reference energy (see Menu: Reset/Reference energy). Perform the adjustment of zero point and span point (see Menu Adjustment). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 65: Clearing Malfunctions

    For more information concerning operating and display elements, see “Operating and display elements”, page 34 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 66: Heater Failure

    Enclosure of sender or receiver unit leaky “Receiver unit screws”, page 59). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 67: Fuses

    Only use fuses with the correct fuse rating. Close the sender unit. Ensure gas tightness. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 68: Leds On Circuit Board

    (see “Fuses”, page 67). Fig. 24: LEDs position LEDs O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 69: Error Messages And Possible Causes

    [1] This Table also contains recommended solutions that should only be performed by specially trained personnel. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 70 [1] This Table also contains recommended solutions that should only be performed by specially trained personnel. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex...
  • Page 71 Measured value too high/low E102 Evaluation uncertain E103 Evaluation uncertain 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 72: Specifications

    Refer to the System Documentation delivered with the MCS300P Ex for the fitted equipment. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 73: Dimensions And Drilling Diagram

    1 * M20x1,5 for Ø 10 … 14 mm (0.4 … 0.55 in) 13,4 13,4 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 74 949 (37.4) 1730 (68.1) 1250 (49.2) 1675 (65.9) 50 (110) O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 75 Ex control unit dimensions 246.5 and 155.7 are 155,7 applicable for FS840 and FS850S (maximum dimension) 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 76 949 (37.4) 1730 (68.1) 1212 (47.7) 1219 (48.0) 56 (123) O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 77: Measured Value Recording

    –20 … +60 °C (-5 … +140 °F) Relative humidity Max. 80% (non-condensing) 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 78: Interfaces And Protocols

    Pt100 external subassemblies: AWG26-15 Pt100 4 connections for Pt100 O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 79: Parameters For Pressurized Enclosure System

    2 mbar (0.03 psi) (relative) Signal pressure: 1.5 mbar (0.022 psi) (relative) 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 80: Pressurized Enclosure System Settings For Atex-3G

    [1] Safety factor: 1.25 [2] Minimum primary pressure (longer purge time) O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
  • Page 81: Appendix

    Ex II 3G Ex pzc IIC T3 Gc ● 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 82: Tr Cu Certification

    - Compliance with the special requirements for safe use «Х» specified in the technical documentation for accessories in explosion-protected version. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
  • Page 83 Customs Union according to paragraph 1 art. 7 TR CU 012/2011 Date of manufacture ● 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
  • Page 84 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...

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