Page 1
Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S MCS300P Ex Multicomponent Analysis System...
Page 2
Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04 | SICK Subject to change without notice...
Feeding protective gas ..............24 3.4.7 Discharging protective gas ............24 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 4
5.3.3 Maintenance/Hardware Reset ............ 43 5.3.4 Maintenance/Reset Messages............ 43 O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Page 5
Checking/replacing the desiccant cartridge .......59 7.2.7 Removing/installing the cell ............61 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 6
10.1.2 IECEx ..................... 81 10.1.3 TR CU certification................ 82 O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Important technical information for this product Important information on electrical or electronic functions 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Installation location MCS300P Ex is intended for indoor operation. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
“Explosion pro- tection according to ATEX/IECEx”, page 15 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Must be kept available for reference. ▸ Must be passed on to new owners. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Measured components and measuring ranges ● Additional equipment (options) ● Basic settings ● 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
II 2G Ex pxb IIC T4 Gb Operating voltage Power input Number of supervising body O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Ex control unit FS850S for protective gas supply of the pressurized enclosure 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 14
MCS300P Ex and computed there. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
For simplification, only the ATEX terms are specified in the following. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Ex power relay SR853 relays SR852 Signal lines Main power supply O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Before transporting, ensure obstacles that could cause falls or collisions are cleared away. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Only use a SICK Ex cell with suitable ATEX/IECEx category and suitable temperature class. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
“Connecting Ethernet for Modbus”, page 32 Establish a connection via Ethernet. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Screw the receiver unit on loosely so that enough clearance remains for temperature equalization (4 mounting brackets and cup springs). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
Enclosure 3G: G " thread hose connection for 8 mm diameter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Ensure the protective gas can flow out of the protective gas outlet unhindered, i.e., against atmospheric pressure. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
Loosen 4 screws (5 mm Allen key). Open the cover. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Closing the sender unit ▸ Close the sender unit and screw tight. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
“Connecting Ex peripherals (for MCS300P Ex cate- gory 2G)”, page 30 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
→ Ex Relay SR852 (interface relays) Manual → Ex Relay SR853 (power relay) Manual O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
Fig. 13: Connecting the potential equalization (Example using Ex control unit FS850S) 4 connections for potential equalization 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Top hat rail adapters Ethernet cable Cable gland for Ethernet cable O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Page 33
Press both parts together (use a suitable tool). ▸ Press on the shield contact. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
8 Function buttons (see “Button assignment”, page 4 Menu number O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
List of error messages, see “Error messages and possible causes”, page 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
[3] See SOPAS ET in the “Digital outputs” menu. [4] The last valid measured value is retained. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
Set a new zero point after an adequate run-in phase of the device (min. 4 hours) (see “Adjustment”, page 44). See also System Documentation. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
▸ Parametrization of display ranges, see “Timeline”, page 52 O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
The password and duration of validity can be changed in SOPAS ET. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
4.1.3 Timeline Reset 4.2.1 Zero drift 4.2.2 Reference energy O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
▸ The maintenance signal is reset. /Maint/Sig Back Enter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
- Switch the maintenance signal off (see “Maintenance/maintenance signal”, page 41). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
1 Reset Messages ▸ Reset error messages. /Wart/ResetMg Back Enter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
7 Reset the maintenance signal. /Adj/man/zero Back (Span point menu accordingly) O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
4 Start time 9 - 16 /Adj/Par Back Enter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Status: Maintenance 2.3.1.1 Comp.1 263.5 ppm /Adj/Par/Conc/1 Back Save O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Enter Status: Maintenance 2.3.2.1 Comp.1_M 1,1050 /Adj/Par/Fact/1 Back Save 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
“Diagnosis/error messages and Diag button”, page 50 4 Error messages /Diag Back Enter O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
The amplification levels serve as information for SICK Customer Service. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
(list of messages, see “Error messages and possible causes”, page Back O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
“Timeline”, page 52 3 Timeline /Para/Disp Back Enter 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
▸ Timeline end value (specified times) 30 minutes 60 minutes /Para/Disp/Timel Back O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
/Para/Disp Back ▸ Reset the drift 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
If necessary, remove liquid from the cell and allow the cell to dry. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
(e.g., tubes, O-rings) or penetrate them. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
[3] Not required for devices with automatic zero point adjustment (see System Documentation) [4] Option. See System Documentation [5] Recommendation O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
– Dryness – Corrosion – Unusual smell – Unusual noises 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
“Adjustment/manual”, page 44 or in the respective menu in SOPAS ET O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Unscrew the desiccant cartridge with the key. b) Screw in the new desiccant cartridge. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 60
Start the MCS300P Ex again ( “Commissioning of MCS300P Ex”, page 37). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Mark the position of the cell with a marking line on the cell flange and on the enclosure flange. Remove all tubes from the cell. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 62
Information on work on the cell or cell heater: Cell Operating Instructions and System Documentation. → O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Page 63
4 mounting brackets with cup springs on receiver unit 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 64
If so: Reset reference energy (see Menu: Reset/Reference energy). Perform the adjustment of zero point and span point (see Menu Adjustment). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
For more information concerning operating and display elements, see “Operating and display elements”, page 34 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Enclosure of sender or receiver unit leaky “Receiver unit screws”, page 59). O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Only use fuses with the correct fuse rating. Close the sender unit. Ensure gas tightness. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
(see “Fuses”, page 67). Fig. 24: LEDs position LEDs O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
[1] This Table also contains recommended solutions that should only be performed by specially trained personnel. 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 70
[1] This Table also contains recommended solutions that should only be performed by specially trained personnel. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex...
Page 71
Measured value too high/low E102 Evaluation uncertain E103 Evaluation uncertain 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Refer to the System Documentation delivered with the MCS300P Ex for the fitted equipment. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
1 * M20x1,5 for Ø 10 … 14 mm (0.4 … 0.55 in) 13,4 13,4 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 74
949 (37.4) 1730 (68.1) 1250 (49.2) 1675 (65.9) 50 (110) O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
Page 75
Ex control unit dimensions 246.5 and 155.7 are 155,7 applicable for FS840 and FS850S (maximum dimension) 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 76
949 (37.4) 1730 (68.1) 1212 (47.7) 1219 (48.0) 56 (123) O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
–20 … +60 °C (-5 … +140 °F) Relative humidity Max. 80% (non-condensing) 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Pt100 external subassemblies: AWG26-15 Pt100 4 connections for Pt100 O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
2 mbar (0.03 psi) (relative) Signal pressure: 1.5 mbar (0.022 psi) (relative) 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
[1] Safety factor: 1.25 [2] Minimum primary pressure (longer purge time) O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK Subject to change without notice...
- Compliance with the special requirements for safe use «Х» specified in the technical documentation for accessories in explosion-protected version. O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex 8013741/16LH/V1-7/2020-04| SICK...
Page 83
Customs Union according to paragraph 1 art. 7 TR CU 012/2011 Date of manufacture ● 8013741/16LH/V1-7/2020-04| SICK O P E R A T I N G I N S T R U C T I O N S | MCS300P Ex Subject to change without notice...
Page 84
Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...
Need help?
Do you have a question about the MCS300P Ex and is the answer not in the manual?
Questions and answers