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Structural Concepts G Series Installation And Operating Manual

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G-SERIES
SERVICE UPPER COLD / SELF-SERVICE LOWER COLD COMBINATION DELI MERCHANDISERS:
>> VERTICAL UV-BONDED GLASS UPPER (RAISABLE/HINGED AT CENTER)
>> UPPER SECTION BLOWER COIL SYSTEM (CERTAIN MODELS ONLY)
>> REAR SLIDING/REMOVABLE DOORS
>> REMOTE UNITS
MODEL GCDTV856RLB
(LOWER BASE UNIT WITH VERTICAL
GLASS / UPPER METAL SHELVES)
MODEL GCDTV856RLB.6724A
(LOWER BASE UNIT WITH VERTICAL
GLASS / UPPER GLASS SHELVES /
UPPER SECTION BLOWER COIL SYSTEM)
Oper Manual\G-Series\GCDTV856RLB 6724A GCDV652RLB GCDV452RLB-S GCDV652RLB-S 7540 21-08630.pub
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION AND
OPERATING MANUAL
* This manual may be applicable to additional models not listed herein.
Structural Concepts Corporation ∙ 888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com
MODEL GCDV452RLB-S.7540
(LOWER BASE UNIT WITH VERTICAL
GLASS / UPPER METAL SHELVES)
MODEL GCDV652RLB-S.7540
(LOWER BASE UNIT WITH VERTICAL
GLASS / UPPER GLASS SHELVES)
Models Represented By This Operating Manual*:
GCDV452RLB-S.7540 GCDV652RLB-S.7540
GCDTV856RLB GCDTV856RLB.6724A
PART NO.
21-08630
Rev A Date: 5.7.2019

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Summary of Contents for Structural Concepts G Series

  • Page 1 GCDTV856RLB GCDTV856RLB.6724A * This manual may be applicable to additional models not listed herein. Structural Concepts Corporation ∙ 888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com Rev A Date: 5.7.2019 Oper Manual\G-Series\GCDTV856RLB 6724A GCDV652RLB GCDV452RLB-S GCDV652RLB-S 7540 21-08630.pub...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS / MODEL LENGTH, DEPTH & HEIGHT TABLE OF CONTENTS ………………………………………………………………………………………..OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM / PLUGS ….. INSTALLATION: REMOVAL FROM SKID, REMOVING LOWER TOE-KICKS ………………….….…….. INSTALLATION: POSITIONING & ALIGNING CASE / BOLTING & CAULKING UNITS TOGETHER …... INSTALLATION, CONT.: LIFT-UP FRONT GLASS …………………………………………………………….

  • Page 3: Overview / Type / Compliance / Warnings / Precautions / Wiring Diagram / Plugs

     This disclosure statement has been reviewed by TYPE 1 vs. TYPE 2 CONDITIONS Structural Concepts and Structural Concepts attests, under penalty of perjury, that these statements are This unit is designed for the display of products in ambient true and accurate.
  • Page 4 OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2 PRECAUTIONS POWER CORD AND PLUG MAINTENANCE   This sheet contains important precautions to prevent Caution! Risk of electric shock. damage to unit or merchandise. ...

  • Page 5: Installation: Removal From Skid, Removing Lower Toe-Kicks

    INSTALLATION: REMOVAL FROM SKID, REMOVING LOWER TOE-KICKS 1. Remove Case From Skid (Rails)  Remove shipping brace that may be securing case to skid.  Support case to prevent tipping.  Caution! Levelers can be damaged if case hits floor with heavy force! ...
  • Page 6 INSTALLATION, CONT’D: CASE ADJOINMENT INSTRUCTIONS #4 - Holes are accessible at base frame (through front or rear 3. Case Adjoinment Instructions of case after front toe-kick has been removed). >> Warranty is void if improper caulk/sealant is used.  Tighten nuts securely (but do not over-tighten). >>...

  • Page 7: Installation, Cont.: Lift-Up Front Glass

    INSTALLATION, CONT.: LIFT-UP FRONT GLASS 4. Lift-Up Front Glass  Gas cylinders will retain glass in raised position.  Raised glass allows front access for product  Check that front glass lifts up properly. re-stocking and/or cleaning purposes.  Front glass may be raised 90° via hinge that is ...
  • Page 8 INSTALLATION, CONT.: FRAME SUPPORT RAIL SHIMMING 5. Frame Support Rails Must Be Shimmed  Note: After case is in position, it must be sealed to floor to prevent entry or leakage of  Illustration below shows case with frame liquid or moisture. support rails.

  • Page 9: Installation, Cont.: Front Glass Alignment Via Frame Support Rails

    INSTALLATION, CONT.: FRONT GLASS ALIGNMENT VIA FRAME SUPPORT RAILS 6. Front Glass Alignment & Adjustment via Frame Support Rails Note: Illustrations  Proper alignment of the front glass is important to maintain a seal inside case. Shown May Not Depict ...

  • Page 10: Installation, Cont'd: Temperature Control / Thermometers / Temperature

    INSTALLATION, CONT’D: TEMPERATURE CONTROL / THERMOMETERS / TEMPERATURE PROBES 7. Temperature Control  Thermometers may be either spirit-filled or digital. They reflect internal air temperature only  Temperature is remotely controlled. (not actual food temperature).  Consult store management for guidance and ...

  • Page 11: Store Personnel Section Only

    STORE PERSONNEL’S SECTION ONLY STORE PERSONNEL SECTION ONLY...

  • Page 12: Stocking / Maintaining Proper Product Condition

    STOCKING / MAINTAINING PROPER PRODUCT CONDITION A. Stocking These vents supply a continuous, gentle flow 1. Product must always be maintained at a of air across the front glass which inhibits constant and proper temperature. Thus, condensation. Do not place any signs, product from the time product is received, through or other restrictive objects on the front of the storage, preparation and display, product...

  • Page 13: Maintenance: Led Drivers / Terminal Block / Field Access Box

    MAINTENANCE: LED DRIVERS / TERMINAL BLOCK / FIELD ACCESS BOX 1. LED Driver(s) and Field Access Box  Electrical raceways contain various electrical components.  Access to these components can be made simply by removing raceway cover.  See illustrations below for general layouts. ...
  • Page 14 MAINTENANCE, CONT’D: UPPER SECTION BLOWER COIL SYSTEM (CERTAIN MODELS ONLY) 2. Upper Section Blower Coil System - General Layout  Illustration on this sheet is applicable to model GCDTV856RLB.6724 only.  Two (2) trough drains are in each case. One (1) is at each upper section / one is at lower section. ...

  • Page 15: Maintenance, Cont'd: Rear Sliding Doors

    MAINTENANCE, CONT’D: REAR SLIDING DOORS Warning! Disconnect power before providing maintenance and service to unit. Caution: Lamps are treated to resist breakage and must be replaced with similarly treated lamps. Note: Warranty will be void if claims arise from negligence, misuse of goods, extreme environmental conditions or improper maintenance.

  • Page 16: Maintenance, Cont'd.: Bracket Retainers / Adjusting Shelves / Load Limits

    MAINTENANCE, CONT’D.: BRACKET RETAINERS / ADJUSTING SHELVES / LOAD LIMITS 4. Bracket Retainer Removal Bracket  To remove brackets, it may be necessary to remove the Retainer nylon shipping bracket retainers. Locations  Pliers will be required to accomplish this task. ...

  • Page 17: Maintenance, Cont'd.: Power Cord & Plug / Led Light Fixtures

     LED lights rarely require change-out.  Reattach LED light assembly to its shelf/header.  Contact Structural Concepts’ Technical Service  Position properly in shelf/header. Department for replacement LED lights. >> Note: If mounting clips are riveted to shelf (or ...

  • Page 18: Cleaning Schedule (Exterior) - To Be Performed By Store Personnel

    CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL FREQ. CASE EXTERIOR CLEANING INSTRUCTIONS Daily All Glass: Clean side glass, front glass and/or shelves with household or commercial glass cleaner. Clean out door track with moist cloth. Daily Rear Sliding Door Exterior Glass: Clean with household or commercial glass cleaner. Daily End Panels, Front Panel, Toe-Kick, Rear Ledge Cutting Board, etc.: Wipe off all surfaces with warm water and mild soap solution and non-abrasive cloth.

  • Page 19: Troubleshooting - To Be Performed By Store Personnel

    Check that the drain trap is free of debris. Check that the drain hose is correctly positioned over floor drain. If unable to stop water from draining on floor, contact Structural Concepts Technical Service. See telephone number on final page in this manual.

  • Page 20: Trained Service Providers Section Only

    TRAINED SERVICE PROVIDERS SECTION ONLY TRAINED SERVICE PROVIDERS SECTION ONLY...

  • Page 21: Cleaning Schedule - To Be Performed By Trained Service Providers

    CLEANING SCHEDULE - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY AREA FREQ. INSTRUCTIONS Interior Quarterly Tub and Drain (Upper and Lower): Keep clean and free of debris which could clog tub and drain.  To access drain area, remove the decks and (for lower section) the fan shroud. ...
  • Page 22 CLEANING SCHEDULE - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY, CONT’D Preventive maintenance should be performed every 90 days unless conditions warrant a more frequent replacement cycle. 1. Honeycomb Air Diffuser Removal & Cleaning A. Wedge non-metallic device of suitable strength (such as a ballpoint pen) between honeycomb and end panel.

  • Page 23: Preventive Maintenance - To Be Performed By Trained Service Providers Only

    PREVENTIVE MAINTENANCE - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY WARNING! TURN OFF CASE BEFORE PERFORMING PREVENTIVE MAINTENANCE! FREQUENCY INSTRUCTIONS Quarterly Under Case Cleaning: Remove either front or rear toe-kick. Use broom or vacuum with extension to remove all dust and dirt that may collect at underside of case. Quarterly Tub, Coil, Drain, Fan Blades, Motors, Brackets: Disconnect power from the case before cleaning the Tub, Coil, Fan, Motor and Drain...

  • Page 24: Troubleshooting - To Be Performed By Trained Service Providers Only

    55% humidity / 80 °Fahrenheit. See serial label (at case rear near main power switch) for Type of your case. If unable to stop water from draining on floor, Contact Structural Concepts Technical Service. See telephone number on final page of operating manual.
  • Page 25 TROUBLESHOOTING - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY, CONT’D. CONDITION TROUBLESHOOTING Fans Are Not Working Check that the MAIN power switch (if present) is on. Check that fans are plugged in to fan shroud. Check for foreign material obstructing fan performance. Check that fan blades freely rotate within fan shrouds.

  • Page 26: General Technical Information

    GENERAL TECHNICAL INFORMATION GENERAL TECHNICAL INFORMATION (PARTS LIST / SERIAL LABEL INFO / TEMPERATURE CONTROLLER INFORMATION / TECHNICAL SERVICE INFORMATION), ETC.

  • Page 27: Serial Label Information & Location

    For additional technical information and service, see the TECHNICAL SERVICE page in this  manual for instructions on contacting Structural Concepts’ Technical Service Department. See images below for samples of both refrigerated and non-refrigerated serial labels. ...

  • Page 28: Technical Service Contact Information & Warranty Information

    DAMAGE, STORE’S AMBIENT CONDITIONS, ETC.) LIMITED WARRANTY Overview: All sales by Structural Concepts Corporation (hereafter referred to as “SCC”) are subject to the following limited warranty. “Goods” refers to the product or products being sold by SCC. Warranty Scope: Warranty is for equipment sold in the United States, Canada, Mexico and Puerto Rico. Equipment sold elsewhere may carry modified warranties.

This manual is also suitable for:

Gcdtv856rlbGcdv452rlb-s.7540Gcdtv856rlb.6724aGcdv652rlb-s.7540

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