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Related Manuals for Schaeffler SES Series
Summary of Contents for Schaeffler SES Series
- Page 1 Split Plummer Block Housings Series SES Mounting manual...
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Page 3: Table Of Contents
Nominal screw sizes and tightening torques for foot screws..32 Tightening torques for connecting screws ........33 Additional holes for foot screws and pins ........33 Grease quantities for initial greasing ......... 35 Grease quantities for relubrication ..........36 Schaeffler Technologies MON 92... -
Page 4: Availability
The information in this manual reflects the status as of October 2022. Unauthorised modifications to or improper use of the product are not permitted. Schaeffler does not assume any liability in this respect. Symbols The warning and hazard symbols are defined in accordance with ANSI Z535.6-2011. -
Page 5: Images
Further information Please direct any mounting-related questions to your local Schaeffler contact or to one of our certified sales partners. General safety guidelines Usage for the intended The purpose of split plummer block housings SES is to support rolling bearings. -
Page 6: Safety Regulations
Risk of injury due to volatile solvents. Hazard through ignition WARNING of vapours or in the case of skin or eye contact, inhalation or swallowing. Avoid direct bodily contact and wear protective gloves. Observe the safety information provided by the manufacturer. MON 92 Schaeffler Technologies... -
Page 7: Transport Specifications
Aways screw the eye bolt all the way into the housing. Only use the eye bolt to lift the housing complete with fitted bearing. During lifting by means of the eye bolt, no other machine or plant components should be connected to the housing. Schaeffler Technologies MON 92... -
Page 8: Scope Of Delivery
Suitable rolling bearing greases: TPI 168, Arcanol rolling bearing greases, https://www.schaeffler.de/std/1F66 Further information Ordering examples and detailed information on combinations and the appropriate bearings: ■ TPI 247, Split plummer block housings SES, https://www.schaeffler.de/std/1F92 MON 92 Schaeffler Technologies... - Page 9 Lubrication holes with closing plugs Dust cap Cylindrical pins Indentations Grease outlet hole Grease nipples with dust caps Figure 1 Split plummer block housing SES Seals Cover Locating ring Figure 2 Accessories for plummer block housing SES Schaeffler Technologies MON 92...
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Page 10: Preparing The Locating Surface
In addition, it must be ensured that the bearings mounted can compensate the misalignments present. 0,5° = misalignment of the shaft h = difference in level between locating surfaces Figure 3 Misalignment of the shaft (schematic) MON 92 Schaeffler Technologies... -
Page 11: Checking The Bearing Seats On The Shaft
Horizontal location can be achieved by means of pins or preferably stops in the load direction. Load angle range within which horizontal location of the housing is necessary Figure 4 Load directions in plummer block housing SES Schaeffler Technologies MON 92... -
Page 12: Cleanliness
Do not remove rolling bearings and adapter sleeves from their packaging until immediately before mounting. Remove excess anti-corrosion protection using a lint-free cloth. Additional measures Dispose of the dust caps. MON 92 Schaeffler Technologies... -
Page 13: Mounting Using Double Lip Seals Edh
Grease quantity for initial greasing, see page 35. Lower housing section Foot screws with support washers Locating surface Annular slot Area for grease (in bearing position) Figure 5 Locating and greasing the lower housing section Schaeffler Technologies MON 92... - Page 14 Detailed information on the mounting of rotary bearings: MH 1, Mounting handbook, https://www.schaeffler.de/std/1F86 Mount the bearing on the shaft as per the instructions. With the outer ring swivelled out, fill the free cavities of the bearing fully with grease. MON 92 Schaeffler Technologies...
- Page 15 For easier maintenance access, we recommend placing the cover on the side of the housing which has the grease outlet hole. Lower housing section Cover Annular slot Grease outlet hole Figure 8 Inserting the cover Schaeffler Technologies MON 92...
- Page 16 Upper housing section Double lip seal Annular slot Figure 11 Inserting the upper halves of the double lip seals MON 92 Schaeffler Technologies...
- Page 17 Check the tightening torques of the foot screws after 24 operating hours, see page 32. Check the tightening torques of the connecting screws after 24 operating hours, see page 33. Mounting of the housing is now complete. Schaeffler Technologies MON 92...
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Page 18: Special Features Of Felt Seals Efs
Adapter with felt strip O ring Annular slot Figure 14 Inserting the upper halves of the felt seals The upper halves of the felt seals are mounted. Continue with section Mounting the upper housing section, page 15. MON 92 Schaeffler Technologies... -
Page 19: Mounting With Labyrinth Seals Ets
Introduce grease additionally into the annular slots in the lower housing section. Lower housing section Foot screws with support washers Locating surface Annular slot Area for grease (in bearing position) Figure 15 Locating and greasing the lower housing section Schaeffler Technologies MON 92... - Page 20 Mount the bearing on the shaft as per the instructions. For stepped shaft: Slide on the spacer sleeve. With the outer ring swivelled out, fill the free cavities of the bearing fully with grease. MON 92 Schaeffler Technologies...
- Page 21 Final mounting of labyrinth seals ETS, page 22. As a result, the labyrinth ring can initially still be displaced on the shaft. Shaft (not stepped) Stepped shaft Spacer sleeve Labyrinth ring Slot for O ring Figure 17 Mounting the outer labyrinth seal Schaeffler Technologies MON 92...
- Page 22 Inserting the cover Aligning the housing Align the housing. Use the indentations in the lower housing section, which indicate the shaft and bearing centres in the housing, as a guide. Tighten the foot screws finger tight. MON 92 Schaeffler Technologies...
- Page 23 Tighten the connecting screws to the recommended tightening torque, see page 33. Lower housing section Upper housing section Connecting screws Cylindrical pin Serial number Annular slot Area for grease (in bearing position) Figure 21 Greasing and mounting the upper housing section Schaeffler Technologies MON 92...
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Page 24: Special Features Of V Ring Seals Edv
V ring seals EDV mounting procedures for V ring seals EDV are shown below. Follow the mounting instructions for labyrinth seals ETS, page 17, and note the deviations from the mounting procedure for V ring seals EDV. MON 92 Schaeffler Technologies... - Page 25 Spacer sleeve Thrust washer with O ring V ring Figure 24 Mounting the outer V ring seal The outer seal is mounted. Continue with section Inserting the shaft and bearing into the housing, page 20. Schaeffler Technologies MON 92...
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Page 26: Special Features Of Taconite Seals Etc
Coat the V ring and labyrinth area of the housing ring generously with grease. Slide the shaft ring onto the shaft or (in the case of a stepped shaft) onto the spacer sleeve. Do not fully tighten the grub screws at this point. MON 92 Schaeffler Technologies... -
Page 27: In Case Of Repair: Use In Combination With Split Bearing
In case of repair, the work involved in mounting can be significantly reduced if the unsplit bearing originally fitted is replaced by a split with a split bearing bearing and split seals are fitted at the same time. Schaeffler Technologies MON 92... -
Page 28: Dismounting
The operating life of the new bearing will be shortened if the grease is contaminated. Completely remove any contaminants, especially residues generated from using the angle grinder. For locating bearing arrangements: Check the condition of the locating rings and replace if necessary. MON 92 Schaeffler Technologies... -
Page 29: Mounting With Split Seals
Mount the bearing in accordance with the bearing mounting the bearings instructions. We recommend using a split bearing. For Schaeffler split spherical roller bearings: MON 90, Mounting instructions for FAG split spherical roller bearings lubricated with grease and plummer block housings, https://www.schaeffler.de/std/1F91... -
Page 30: Maintenance
The grease quantities required for relubrication of the bearing can be calculated using the electronic product selection and advisory system medias at http://medias.schaeffler.de. Lubricating greases should not be mixed. The grease used for relubrication must be the same as that used in initial lubrication. - Page 31 Figure 30, Lubrication holes can be introduced at further marked positions for the relubrication of labyrinth seals, Figure 30, Schaeffler Technologies MON 92...
- Page 32 – SES214 SES515-612 SES215 M20 1,5 M10 1 SES516-613 SES216 SES517 SES217 SES518-615 SES218 SES519-616 – SES520-617 – SES618-318 – SES522-619 – SES524-620 – SES526 – SES622-322 – SES528 – SES624-324 – SES530 – SES532 – MON 92 Schaeffler Technologies...
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Page 33: Cleaning
Automatic relubrication For automatic relubrication, Schaeffler offers a range of lubrication systems and lubricators. These supply lubrication points with fresh lubricant automatically, in the defined quantity and at the defined time. ■ Further information TPI 252, Lubricators for grease and oil lubrication, https://www.schaeffler.de/std/1F84... -
Page 34: Appendix Nominal Screw Sizes And Tightening Torques For Foot Screws
– SES214 SES515-612 SES215 SES516-613 SES216 SES517 SES217 SES518-615 SES218 SES519-616 – SES520-617 – SES618-318 – SES522-619 – SES524-620 – SES526 – SES622-322 – SES528 – 1 597 1 100 SES624-324 – SES530 – SES532 – MON 92 Schaeffler Technologies... -
Page 35: Tightening Torques For Connecting Screws
34. Further markings indicate the locations at which holes can be pro- duced for pins to secure the position, Figure 31 and table, page 34. Figure 31 Additional holes for foot screws and pins Schaeffler Technologies MON 92... - Page 36 SES512-610 SES212 SES513-611 SES213 – SES214 SES515-612 SES215 SES516-613 SES216 SES517 SES217 SES518-615 SES218 SES519-616 – SES520-617 – SES618-318 – SES522-619 – SES524-620 – SES526 – SES622-322 – SES528 – SES624-324 – SES530 – SES532 – MON 92 Schaeffler Technologies...
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Page 37: Grease Quantities For Initial Greasing
3 704 2 222 2 000 SES530 – 5 132 3 079 2 771 SES532 – 6 053 3 632 3 268 Information on the recommended grease quantity for other housing/bearing combinations is available by agreement. Schaeffler Technologies MON 92... -
Page 38: Grease Quantities For Relubrication
Split plummer block housings SES Grease quantities The grease quantities required for relubrication of the bearing can be calculated using the electronic product selection and information for relubrication system medias under https://medias.schaeffler.de. MON 92 Schaeffler Technologies... - Page 40 This publication supersedes all deviating infor- mation from older publications. Printing, including Phone 0180 5003872 excerpts, is only permitted with our approval. From other countries: © Schaeffler Technologies AG & Co. KG Phone +49 9721 91-0 MON 92 / en-GB / DE / 2022-11...