Related Manuals for Electrolux Professional IC43316
Summary of Contents for Electrolux Professional IC43316
- Page 1 Installation manual Flatwork ironers IC43316 – IC43320 Translated from french 01103020/GB 08.18...
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Page 3: Table Of Contents
01103020 0913 INSTALLATION Table of contents Notice Date Page MANUAL Pages/Chapters General instructions Environmental information ..................1/1 Preliminary instructions ..................2/1 Note about the A.C. power ..................3/1 Handling/Weight Handling ........................1/2 Packing- Weight ....................1/3 Technical characteristics Ironer ........................1/4 Sound level ......................3/4 Installation/Putting into service Installation ......................1/5 Levelling the machine ....................2/5 Mechanical installation ..................3/5 Working place lighting ...................4/5 Electricity power supply ..................5/5 Gas connection .....................11/5 Connection of the ironer evacuation system ............17/5 Operating inspection ....................1/6 Appendices... -
Page 4: Environmental Information
01103020 0913 INSTALLATION 1. Environmental information Notice Date Page MANUAL Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise : • Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the paragraph "Technical characteristics". • Forseeing its recycling, this machine is fully dismantable. • This machine is free from any asbestos. • In conformity with French regulations: - Law No. 76-663 of July 19 1976 - Decree No. 77-1133 of September 21 1977 - The decree of 7 July 1992 - The decree of 29 December 1993 - The decree of 28 December 1999 - No. 2311 of the nomenclature for classified installations Commerical linen cleaning laundries and launderettes are subject to: - prefectural authorisation if the washing capacity exceeds five tonnes per day. - a declaration to the prefecture if the washing capacity exceeds 500 kilos per day but is below or equal to five tonnes per day. • In application of the Law of 15 July 1975 and the decrees of 01 April and 13 July 1994 on the disposal of industrial and commercial packing waste «All owners of packing waste producing a weekly volume below 1100 litres can forward these to the local collection and treatment department. If exceeding this volume, the owners of packing waste will ensure... -
Page 5: Preliminary Instructions
01103020 0913 INSTALLATION 1. Preliminary instructions Notice Date Page MANUAL This machine should be installed in conformance to the health and safety regula- tions, and only used in a sufficiently aerated area. Check the instructions before installing or using the machine. SAFETY The mechanical and electrical instal- lation of the machine should only be... -
Page 6: Note About The A.c. Power
01103020 0913 INSTALLATION 1. Preliminary instructions Notice Date Page MANUAL Note about the A.C. power • According to the EN 60204-1:1997 standard, the machine is provided for AC supplies corresponding to the extracted caracteristics below : 4.3.2 AC supplies Voltage : Steady state voltage : 0.9…1.1 of nominal voltage. Frequency : 0.99…1.01 of nominal frequency continuously. 0.98…1.02 short time. Harmonics : Harmonic distorsion not to exceed 10% of the total r.m.s. voltage between live conductors for the sum of the second through to the fifth harmonic. An additional 2% of the total r.m.s. voltage between live conductors for the sum of the sixth through to the 30th harmonic is per- missible. Voltage unbalance : Neither the voltage of the negative sequence component nor the voltage of the zero se- quence component in three-phase supplies shall exceed 2% of the positive s equence com- ponent. Voltage interruption : Supply interrupted or at zero voltage for not more than 3ms at any random time in the supply cycle. There shall be more than 1s between successive interruptions. Voltage dips : Voltage dips shall not exceed 20% of the peak voltage of the supply for more than one cycle. - Page 7 01103020 0913 INSTALLATION 1. Preliminary instructions Notice Date Page MANUAL This page is left blank on purpose.
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Page 8: Handling
01103020 0913 INSTALLATION 2. Handling Notice Date Page MANUAL WARNING It is compulsory that all these ope- rations are undertaken by handling specialists. 1/ Lifting with handling straps For safety reasons the lifting with handling straps (A) is recommended rather than any other lifting way. Use two handling angles (B) to lift the machine. 2/ Lifting with a fork-lift truck Always lift at the centre of the machine at (C). In this case please take all most precaution in order to avoid the swing or the fall of the machine during the movement. 3/ Moving along the ground The machine frame includes a girder, so that the machine can be moved along the ground using rollers, grinding tracks or a trolley. -
Page 9: Packing- Weight
01103020 0913 INSTALLATION 3. Packing -Weight Notice Date Page MANUAL Ironer Packing Packing dimensions IC43316 IC43320 Machine + pallet Size A 2200 mm 2620 mm Size B 770 mm 770 mm Size C 1380 mm 1380 mm Weight in kg Machine + pallet IC43316 IC43320 350 kg 465 kg Electric 340 kg... -
Page 10: Technical Characteristics
01103020 0913 4. Technical INSTALLATION characteristics Notice Date Page MANUAL Right view Left view 160 (6.3”) 135 (5.3”) 90 (3.5”) 645 (25.33”) 375 (14.75”) > 1 m (40”) > 1 m (40”) Front view 20 mm (1”) X = 0 25 (1”) Top view 45 (1.75”) -
Page 11: Ironer
01103020 0913 4. Technical INSTALLATION characteristics Notice Date Page MANUAL Ironer Characteristics Units IC43316 IC43320 Ø cylinder Effective working width 1650 2065 Ironing speed Mini m/min Maxi m/min Heating surface m² Capacity max. water evaporation, with 50 % residual moisture and 100 % cylinder utilization kg/h 19.5 24.5 (according to ISO 9398-1) Net weight Gas heating Electric heating Floor area m² Dimensions Width 2030... -
Page 12: Sound Level
01103020 0913 4. Technical INSTALLATION characteristics Notice Date Page MANUAL Sound level Airborne noise emitted by the machine (values establiqhed from measurements made on the machine at points A, B, C, D). (40”) D0267 Weighted sound pressure level (A) in dB (A) for an IC433. IC43316 IC43320... -
Page 13: Installation
Installation The installation must be done by competent technicians in accordance with local codes and regulations. When there are not local codes and regulations, the installation must be comply with european standards applicable. The machine must be installed on a horizontal and firm floor, capable of supporting its wei- ght. Ironers are provided with four leveling screws to facilitate leveling (one on each corner of the sole plate). Place the dryer so that it is easy for the user and the service technician to do their work. • Leave at least 0.1 m (4") between the machine and the wall against which it is placed. • Leave at least 1 m (40") between the machine and a wall or another machine on the left side in order to be able to carry out an intervention on the caisson. However, note that if you can, it is recommended that you should leave sufficient space for maintenance of the heating box to avoid having to move the dryer (minimum length A on the left side). IC43316: (79.92") 500 mini 500 mini 1.60 m = 2030 IC43320: (96.26") 20” mini 20” mini 2 m = 2445 D0249... -
Page 14: Levelling The Machine
01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL Screw off the screws to remove the red transport angles (benchmark E) with a key. CAUTION : Do not remove these screws. Keep these angles to eventually lift the machine. Block the screws which maintained these angles. Dismantling of the casing : Remove the black shutter and then the screw (A). D0329 Levelling the machine Assemble the four adjustment feet (B) to make the levelling possible. They are to be fitted on each side of the machine and can be reached from outside underneath. Act on the adjusting feet (B), and level the machine and then fix by the locknut (D). D0328... -
Page 15: Mechanical Installation
01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL Mechanical installation Check with a spirit level placed on the sole plate for the longitudinal direction and the ma- chine top cover for the transverse direction (see sketch). air level D0250 air level D0251... -
Page 16: Working Place Lighting
01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL Machine with steel cylinder option Before the very first starting operation, it is ne- cessary to take off the protective paper rolled round the heating cylinder (for steel cylinder only). To do so, you have to install the crank (V) that you have found in the caisson together with this instruction handbook (see photo). Turn the crank to make the cylinder rotate and remove the protective paper. D0201 Working place lighting The lighting should be designed so as to avoid eye strain for the operator; it should be uni- form without any glare, and should be sufficient to detect any hazards. The average lighting value on the feeding table recommended by the clothing industry for inspecting linen is 300 lux. Whenever possible, the working place should be illuminated by daylight. -
Page 17: Electricity Power Supply
01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL Electricity power supply CAUTION Prior to use, the ironer should be plugged into a correctly earthed power socket complying with the standards in force. SAFETY The electrical installation of the machine must be undertaken by qualified personnel. - Page 18 01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL IMPORTANT : Check that the mains voltage is correct and that your installation is powerful enough before connecting the machine (see chapter 5 page 9 for the cross sectional areas of cables). Insert the feeding cable in the designed port (letter B on the foundation plan on the rear left side of the caisson).
- Page 19 01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL Connection diagrams for the control circuit power supply transformer (T1) as a function of the various customer power supply voltages. 400 volt power supply Measure the power supply voltage at the transformer primary with a voltmeter between the transformer 0 and 400 volt terminals. - If the voltage is equal to 400 volts, do not touch the transformer connection which must be as shown in the adjacent +15 0 -15 230 400 figure. U=400 V D2129 - If the voltage is > 400 volts (for 400 V example: 420 or 430 volts), connect the wires to the transformer as shown in the adjacent figure. Note : we recommend that you should adopt this solution even if the +15 0 -15 230 400...
- Page 20 01103020 1013 INSTALLATION 5. Installation Notice Date Page MANUAL Connection diagrams for the control circuit power supply transformer (T1) as a function of the various customer power supply voltages. 230 volt power supply Measure the power supply voltage at the transformer primary with a voltmeter between the transformer 0 and 230 volt terminals. +15 0 -15 230 400 - If the voltage is equal to 230 volts, do not touch the transformer connection which must be as shown in the adjacent U=230 V figure. D2132 - If the voltage is > 230 volts (for 230 V example: 240 or 250 volts), connect the wires to the transformer as shown in the adjacent figure. Note : we recommend that you should adopt this solution even if the +15 0 -15 230 400...
- Page 21 0913 01103020 INSTALLATION 5. Installation Notice Date Page MANUAL The feeder cable sections mentioned in our literature are given only as a guide. To obtain a value perfectly suited to your own application and which takes account of the different correction factors in respect of your plant, refer to the tables below. Table 1 (in accordance with EN standard 60204-1-1992) Values given for : - Cable with copper conductors - Cable with PVC insulation (for other insulants see Table 3) - Ambient temperature 40 °C max. - 104 °F max. (for others see Table 2) - Three-phase cable under load without including starting currents - BT / C/ E cable layout. Maximum Admissible Current (amperes) Cable Section Seated in cable Duct Wall Cable tray ( mm²) or Cable Trough fixing 3 x 1.5 ......
- Page 22 01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL Table 4 (B2, C and E correction factors for cable grouping) Number Seated in Wall Fixing Cable Tray of Cables Cable Duct or Cable Trough 1.00 ......1.00 ......1.00 0.80 ......0.85 ......0.87 0.65 ......0.75 .
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Page 23: Gas Connection
0913 01103020 INSTALLATION 5. Installation Notice Date Page MANUAL Gas connection The installation of the gas supply must be carried out by authorised per- sonnel. To be provided by the customer a filter, a manual stop valve and a pressure reducing valve BUTANE 29 gr., PROPANE 37 or 50 gr. or NATURAL GAS according to the kind of gas used. Check that the diameter of injectors (I) is adequate for the kind of gas of your installation (see table t0134). The machine is delivered with extra injectors in a plastic envelope. There is also a sheet metal plate with a cork joint or an adjusting head to feed the machine with another gas. Connect the installation at the back of the machine (B on the foundation plan) to diameter DN 20 (¾" BSP). A Gas burner I Injectors B Gas admission P Venturis C Filter G Venturis support plate D0292... - Page 24 01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL The machine is adjusted at the plant to be suitable for the kind of gas specified on the order. If you have to supply your machine with gas in a family different from the gas for which your machine was adjusted, proceed as follows : Check that the diameter of the injectors is adequate for the kind of gas of your installation (see table of injectors). The machine is delivered with extra injectors in a plastic envelope. Testing pressures According to the EN 437 standard, the values of the testing pressures mentioned in our various documents are values for static pressures taken at the gas inlet connection of the machine; the heating of the machine being on. Changing to a gas in the same family (type H or L) - Adjust the gas outlet pressure (see correspondence in the tables). Changing to a gas in a different family (from type H or L to butane or propane) - Change the 3 injectors with joints (see correspondence in the tables).
- Page 25 01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL IMPORTANT Adjustments should be made by authorised personnel only. Adjustment and checking of the outlet pressure The gas outlet pressure of the solenoid valve is adjusted at the factory. If you have to make another adjustment, proced as follows. A Inlet B Outlet D Outlet pressure regulator adjustment screw plug Inlet pressure tapping Outlet pressure tapping Head regulation D0290 1/ Close the gas inlet and remove the binding screw from the pressure tapping (F) and connect the manometer tube.
- Page 26 1214 01103020 INSTALLATION 5. Installation Notice Date Page MANUAL Legend of symbols used I: machine working with only one gas family machine working with two gas families 1: 1 family : caol gas or town gas (for information : not used here) 2: 2 family : natural gas family : liquef ed petroleum gas (LPG)
- Page 27 0913 01103020 INSTALLATION 5. Installation Notice Date Page MANUAL TABLE OF CORRESPONDENCES - IC43316 Heat Working Ø of Pressure at Categorie Type of emission Consumption Consumption supply pressure injectors injectors in index Qn in kW Mn in kg/h Vn in m³/h in mbar in mm mm H (Hi) *2E, 2H, G 20 34.02 MJ/m³ 2.30 2.115 2ESI 2L, 2ESI 29.25 MJ/m³...
- Page 28 01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL IMPORTANT Tightness test after installation The gas leak test is performed as follows: 1/ Paint pipe joints, pilot gas tubing connections and inspect outlets with rich soap and water solution; do not use an aggressive soap. 2/ Put the machine into service.
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Page 29: Connection Of The Ironer Evacuation System
01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL Connection of the ironer evacuation system Fresh air inlet To allow the dryer ironer to work at its best, it is important that the laundry air inlet passes through an opening from the outside. The fresh air arrival must be equivalent to 5 x A the volume of evacuated air(please refer to the output of the fans at zero pressure in the technical characteristics). Note: in the case of several machines, these values should be added together. In order to prevent drafts in the room, the best solution is to place the air inlet behind the machine. In the case of a machine with gas heating, it is essential that the rooms should be ventilated. D1083 The free section of the air inlet must be 5 times greater than the section of the eva- cuation pipe. - Page 30 CAUTION The machine should be installed in conformity with the regulations and standards enforced and situated in a correctly ventilated room. Connect the vapour exhaust nozzle with the flexible pipe (Ø 125 mm / 5") and the two collars to your flue. The vapour exhaust must be separated from any other shaft, as direct as possible and instal- lated according to diagram D0252 (see page 18/5). Check that the shaft flow is at least twice that of the exhaust fan. These conditions are absolutely essential for the correct working of the machine. Fan maximum flow rate with no pressure : - 426 m³/h (250 cfm) for a IC43316 machine. - 515 m³/h (303 cfm) for a IC43320 machine. Maximum pressure available with no flow : 54 mm H O (2.2 inH Maximum admissible head loss on evacuation : 20 mm H O (0.8 inH WARNING : the diameter of the vapour, gas or electrical exhaust pipe must be calculated for each installation in order to avoid pressure drop higher than 20 mm H O (0.8 inH Average temperature of exhaust coming out of machine : 64 °C (150 °F) for electric heating.
- Page 31 01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL The duct must lead to the outside and must be fitted with protection against the weather and foreign bodies. D0252...
- Page 32 01103020 0913 INSTALLATION 5. Installation Notice Date Page MANUAL Evacuation system if several dryers are connected to a com- mon evacuation duct (except for the gas heating machines). If several dryer ironers are installed with a common evacuation duct, the cross-sec- tion of the evacuation duct must increase as a function of the number of installed machines so that each of them operates at the same value of air resistance. Use elbows (and not Tees) to allow the air to pass forwards. The simplified figure below shows the prin- ciple on which the evacuation duct shape D0463 is designed. Number of ironers Outlet diameter of the exhaust pipe (mm) 125...
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Page 33: Operating Inspection
01103020 0913 INSTALLATION 6. Operating inspection Notice Date Page MANUAL Operating inspection The operating inspection must be done by an approved technician. WARNING Always make sure that the fan is rotating in the right direction. The fan must rotate in the direction shown on the arrow glued in- side the right compartment (see illustration). Check the direction of rotation of the fan and the arrow indicating the direction of rotation on the fan. - Page 34 01103020 0913 INSTALLATION 6. Operating inspection Notice Date Page MANUAL Check-out Before leaving, put the appliance into operation and allow to run a complete cycle. Watch to ensure that all burner system compo- nents function correctly.
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Page 35: Appendices
0913 01103020 INSTALLATION 7. Appendices Notice Date Page MANUAL Conversion of measurement units The following is a list of correspondences of the main frequently used units, to avoid the need to use measurement unit con- version tables. bar : 1 bar = 100 000 Pa 1 kg/cm² = 10 000 mm H 1 bar = 1.019 7 kg/cm² 1 kg/cm² = 735.557 6 mm Hg 1 bar = 750.06 mm Hg 1 bar = 10 197 mm H pound : 1 lb = 453.592 37 g 1 bar = 14.504 psi meter : 1 m = 1.093 61 yd british thermal unit : 1 Btu = 1 055.06 J 1 m = 3.280 83 ft 1 Btu = 0.2521kcal 1 m = 39.37 in calorie : 1 cal = 4.185 5 J cubic meter :1 m³ = 1 000 dm³... - Page 36 Share more of our thinking at www.electroluxprofessional.com...
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