Nordson Rhino SD3 Customer Product Manual
  1. Manuals
  2. Brands
  3. Nordson Manuals
  4. Control Unit
  5. Rhino SD3
  6. Customer product manual

Nordson Rhino SD3 Customer Product Manual

24 vdc control modules
Hide thumbs Also See for Rhino SD3:
Table of Contents

Advertisement

Quick Links

Download this manual
Rhino
SD3/XD3 24 Vdc
®
Control Modules
Customer Product Manual

Document Number
1619725-02
Issued 08/21
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check
http://emanuals.nordson.com
for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

Advertisement

Table of Contents
loading

Related Manuals for Nordson Rhino SD3

Summary of Contents for Nordson Rhino SD3

  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be found on Original copyright date 2021. No part of this document may be photocopied,...
  • Page 3 Change Record Change Record Revision Date Change 03/21 Initial Release 08/21 Adding air prep modules. 1619725-02 © 2021 Nordson Corporation...
  • Page 4 Change Record 1619725-02 © 2021 Nordson Corporation...

  • Page 5: Safety

    Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include: •...

  • Page 6: Personal Safety

    • Make sure the spray area is adequately ventilated. To prevent injury, be aware of less- obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons. 1619725-02 © 2021 Nordson Corporation...

  • Page 7: High-Pressure Fluids

    1619725-02 © 2021 Nordson Corporation...

  • Page 8: Fire Safety

    Chlorine “Chloro-” Bromine “Bromo-” Iodine “Iodo-” Check your material SDS or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your Nordson representative for information about compatible Nordson components. 1619725-02 © 2021 Nordson Corporation...

  • Page 9: Action In The Event Of A Malfunction

    • Disconnect and lock out system electrical power. Close hydraulic and pneumatic shutoff valves and relieve pressures. • Identify the reason for the malfunction and correct it before restarting the system. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. 1619725-02 © 2021 Nordson Corporation...

  • Page 10: Description

    The control module provides the pneumatic operating functions for the Rhino SD3/XD3 bulk unloaders. It mounts to the side of the frame on Rhino SD3/XD3 bulk unloaders. The control module can be used on standalone or changeover Rhino SD3/XD3 bulk unloaders.

  • Page 11: Operation

    Control Module Symbols and Icons See Figure 2. Air Motor Icon Pressure Control Shut-Off Valve Icon Pressure Measurement Symbol Symbol Ram Up Icon Elevator Ram Down Icon Icon Figure 2 Control Module Symbols and Icons 1619725-02 © 2021 Nordson Corporation...

  • Page 12: Sd3 Control Modules

    29a • Air Prep Module with Quick Dump Main Air Shut-Off Valve (if equipped) 29b • Air Prep Module with Standard Main Air Shut-Off Valve (if equipped) Distribution Manifold: Supplies line pressure to the various components. 1619725-02 © 2021 Nordson Corporation...

  • Page 13: Sd3 Standard Control Modules

    Not all options shown are available on all control modules. The module depicted may differ based on configuration and the control module is shown with all options for reference only. 20 21 Figure 3 SD3 Standard Control Modules 1619725-02 © 2021 Nordson Corporation...

  • Page 14: Sd3 Control Modules With Supplemental Air Motor Control Valve

    Not all options shown are available on all control modules, The module depicted may differ based on configuration and the control module is shown with all options for reference only. 20 21 Figure 4 SD3 Control Modules with Supplemental Air Motor Control Valve 1619725-02 © 2021 Nordson Corporation...

  • Page 15: Repair

    Be careful not to damage the air tube (4) attached to the back of the gauges when removing the front control module panel (5) and the air tube (4) on the air motor control valve. Figure 5 Control Module Panels Removal 1619725-02 © 2021 Nordson Corporation...

  • Page 16: Gauges

    6. Apply pipe/thread/hydraulic sealant to the male threads on the gauge (6) and reinstall the connector (3) to the gauge (6). 7. Reinstall the air tube (1) to the connector (3). 8. Reinstall the front control module panel as instructed on page 11. Figure 6 Remove/Replace Gauge(s) 1619725-02 © 2021 Nordson Corporation...

  • Page 17: Ram Down Regulator

    5. Apply pipe/thread/hydraulic sealant to the threads of the connectors and reconnect the tubing connections to the ram down regulator (3). 6. Reinstall the control module panels as instructed on page 11. Figure 7 Remove/Replace Ram Down Regulator 1619725-02 © 2021 Nordson Corporation...

  • Page 18: Air Motor Shut-Off Valve/Air Motor Regulator

    (2) to the control module (1) with four screws (13). 12. Reconnect the tubing connections. 13. Set the new air motor regulator (5) to the proper setting noted in Step 2. 14. Reinstall the control module panel(s) as instructed on page 11. 1619725-02 © 2021 Nordson Corporation...
  • Page 19 Rhino® SD3/XD3 24 Vdc Control Modules Figure 8 Remove/Replace Air Motor Shut-Off Valve/Air Motor Regulator 1619725-02 © 2021 Nordson Corporation...

  • Page 20: Ram Down/Blow-Off Regulator Assembly And Arw (If Equipped)

    5. Apply pipe/thread/hydraulic sealant to the threads of the tubing connections and reconnect the tubing connections to the ARW (2) and/or the ram down/blow-off regulator (1). 6. Reinstall the control module panel as instructed on page 11. 1619725-02 © 2021 Nordson Corporation...
  • Page 21 Rhino® SD3/XD3 24 Vdc Control Modules Figure 9 Replace/Remove ARW (if equipped) and Ram Down/Blow-Off Regulator 1619725-02 © 2021 Nordson Corporation...

  • Page 22: Adjusting The Ram Up/Ram Down Mufflers

    Off air pulse duration and frequency are both adjustable values. See the applicable controller manual for details 6. Reinstall the side control module panel as instructed on page 11. Slower Slower Faster Faster Ram Down Ram Up Muffler Muffler Figure 10 Ram Up/Ram Down Valve Adjustment 1619725-02 © 2021 Nordson Corporation...

  • Page 23: Air Preparation Assembly

    7. Apply pipe/thread/hydraulic sealant to the threads of the air tubing, reconnect the customer air supply, open the customer supplied air source, and re-open the air supply. Air Flow Direction Figure 11 Remove/Replace Air Preperation Assembly 1619725-02 © 2021 Nordson Corporation...

  • Page 24: Air Prepration Filter Element

    (1) snaps into place in the filter bonnet (2). 5. Apply pipe/thread/hydraulic sealant to the threads of the air tubing, reconnect the customer air supply, open the customer supplied air source, and re-open the air supply. Figure 12 Remove/Replace Air Preperation Assembly 1619725-02 © 2021 Nordson Corporation...

  • Page 25: Standard Main Air Shut-Off Valve (If Equipped)

    8. Apply pipe/thread/hydraulic sealant to the threads of the air tubing, reconnect the customer air supply, open the customer supplied air source, and re-open the air supply. Air Flow Direction Figure 13 Remove/Replace Standard Main Air Shut-Off Valve 1619725-02 © 2021 Nordson Corporation...

  • Page 26: Quick Dump Main Air Shut-Off Valve (If Equipped)

    (4), washer (5), and retainer (6) secure the two assemblies together. 12. Securely tighten the hardware. 13. Apply pipe/thread/hydraulic sealant to the threads of the air tubing, reconnect the customer air supply, open the customer supplied air source, and re-open the air supply. 1619725-02 © 2021 Nordson Corporation...
  • Page 27 Rhino® SD3/XD3 24 Vdc Control Modules Figure 14 Remove/Replace Quick Dump Main Air Shut-Off Valve 1619725-02 © 2021 Nordson Corporation...

  • Page 28: Control Valves

    NOTE: Take note of the cable number marked on the cable for reinstallation. Refer to the Rhino SD3/XD3 Communication Module manual. 4. Remove the two socket head cap screws (4) that secure the applicable control valve (1) to the valve manifold (3) and remove the air valve manifold (3) and gasket (2).

  • Page 29: Control Valve Solenoids

    4. Install the new solenoid (3) and gasket (2) and secure it in place with hex head screws (1) removed in step 3. 5. Reinstall the cable into the new solenoid (3). Figure 16 Remove/Replace Control Valve Solenoids 1619725-02 © 2021 Nordson Corporation...

  • Page 30: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 31: Sd3 Control Modules

    Glass 1619596 1619597 1619598 1619599 1619600 1619601 Supplemental Air Motor Control Valve Control Modules Tubing Color Pressure Control Modules Glass Switch Black Blue 1619707 1619708 1619709 1619724 1619710 1619711 1619712 1619727 1619713 1619714 1619715 1619730 1619725-02 © 2021 Nordson Corporation...

  • Page 32: Gauges And Control Module Panels

    SCREW, button head, socket, M6 x 1.00 x 14, zinc, class 10.9, per ISO 7380 - - - - - - SCREW, button head, socket, M6 x 1.00 x 12, zinc, class 10.9, per ISO 7380 1619725-02 © 2021 Nordson Corporation...

  • Page 33: Ram Down Regulator, Air Motor Lockout Valve, And Air Motor Regulator

    1615509 REGULATOR, assembly, ram down, SD3 - - - - - - SCREW, button head, socket, M6 x 1.00 x 12, zinc, class 10.9, per ISO 7380 NOTE: A. For modules without depressurization. B. For modules with depressurization. 1619725-02 © 2021 Nordson Corporation...

  • Page 34: Arw And Ram Up/Blow-Off Regulators, Bulkheads, Glass Exhaust, And Flow Control

    30 Rhino® SD3/XD3 24 Vdc Control Modules ARW and Ram Up/Blow-Off Regulators, Bulkheads, Glass Exhaust, and Flow Control See Figure 19 and refer to the following parts lists. Figure 19 ARW and Ram Up/Blow-Off Regulators, Bulkheads, Glass Exhaust, and Flow Control 1619725-02 © 2021 Nordson Corporation...

  • Page 35: Standard Control Modules

    • UNION, F bulkhead, 6 mm T x 1/4 RPT - - - - - - • NUT, hex, M6, steel, zinc, class 8, per ISO 4032 1619636 • KIT, regulator, assembly, SD3, ram up/blow-off 1619725-02 © 2021 Nordson Corporation...

  • Page 36: Control Modules With Arw

    • NUT, hex, M4, steel, zinc, class 8, per ISO 4032 - - - - - - • NUT, hex, M6, steel, zinc, class 8, per ISO 4032 1619636 • KIT, regulator, assembly, SD3, ram up/blow-off 1619637 • KIT, regulator, assembly, SD3, ARW 1619725-02 © 2021 Nordson Corporation...

  • Page 37: Control Modules With Pressure Switch

    • UNION, F bulkhead, 6 mm T x 1/4 RPT - - - - - - • NUT, hex, M6, steel, zinc, class 8, per ISO 4032 1619636 • KIT, regulator, assembly, SD3, ram up/blow-off 1619725-02 © 2021 Nordson Corporation...

  • Page 38: Control Modules With Arw, Pressure Switch

    • NUT, hex, M4, steel, zinc, class 8, per ISO 4032 - - - - - - • NUT, hex, M6, steel, zinc, class 8, per ISO 4032 1619636 • KIT, regulator, assembly, SD3, ram up/blow-off 1619637 • KIT, regulator, assembly, SD3, ARW 1619725-02 © 2021 Nordson Corporation...

  • Page 39: Control Modules With Depressurization, Arw, Pressure Switch

    • NUT, hex, M4, steel, zinc, class 8, per ISO 4032 - - - - - - • NUT, hex, M6, steel, zinc, class 8, per ISO 4032 1619636 • KIT, regulator, assembly, SD3, ram up/blow-off 1619637 • KIT, regulator, assembly, SD3, ARW 1619725-02 © 2021 Nordson Corporation...

  • Page 40: Glass Control Modules

    • UNION, F bulkhead, 6 mm T x 1/4 RPT - - - - - - • NUT, hex, M6, steel, zinc, class 8, per ISO 4032 1619636 • KIT, regulator, assembly, SD3, ram up/blow-off 1619537 • MODULE, valve, SD3, air motor exhaust 1619725-02 © 2021 Nordson Corporation...
  • Page 41 Rhino® SD3/XD3 24 Vdc Control Modules This page is intentionally left blank. 1619725-02 © 2021 Nordson Corporation...

  • Page 42: Air Prep Modules

    38 Rhino® SD3/XD3 24 Vdc Control Modules Air Prep Modules See Figure 20 and refer to the following parts list. Standard Quick Dump Figure 20 Air Prep Modules 1619725-02 © 2021 Nordson Corporation...
  • Page 43 1615644 1615644 — 1.5 ft resistant, black • TUBE, 16 mm-OD, polyurethane, fire — — — 1615653 1.5 ft resistant, blue NOTE: A. Quick dump modules require six washers, all others require 4. NS: Not Shown 1619725-02 © 2021 Nordson Corporation...

  • Page 44: Manifold Assemblies

    40 Rhino® SD3/XD3 24 Vdc Control Modules Manifold Assemblies See Figure 21 and refer to the following parts list. Figure 21 Manifold Assemblies 1619725-02 © 2021 Nordson Corporation...
  • Page 45 NOTE: A. Modules without depressurization require three gaskets, modules with depressurization require four. B. For modules without depressurization. C. For modules with depressurization D. Modules with depressurization require eight of screws, modules without depressurization require six screws. 1619725-02 © 2021 Nordson Corporation...

  • Page 46: Supplemental Air Motor Control Valves

    42 Rhino® SD3/XD3 24 Vdc Control Modules Supplemental Air Motor Control Valves Standard Supplemental AIr Motor Control Valves See Figure 22 and refer to the following parts list. Figure 22 Standard Supplemental Air Motor Control Valves 1619725-02 © 2021 Nordson Corporation...
  • Page 47 1617533 1617533 • FITTING, Y, push in, 8mm male, 8mm female 1619534 1619534 • NIPPLE, 16mm x 16mm, plastic 1616611 — • TUBE, 8mm-OD, polyurethane, fire resistant, black 14 in. — 1615652 • TUBE, 8mm-OD, polyurethane, fire resistant, blue 14 in. NS: Not Shown 1619725-02 © 2021 Nordson Corporation...

  • Page 48: Supplemental Air Motor Control Valves With Pressure Switch

    44 Rhino® SD3/XD3 24 Vdc Control Modules Supplemental AIr Motor Control Valves with Pressure Switch See Figure 23 and refer to the following parts list. Figure 23 Supplemental Air Motor Control Valves with Pressure Switch 1619725-02 © 2021 Nordson Corporation...
  • Page 49 1617533 1617533 • FITTING, Y, push in, 8mm male, 8mm female 1619534 1619534 • NIPPLE, 16mm x 16mm, plastic 1616611 — • TUBE, 8mm-OD, polyurethane, fire resistant, black 14 in. — 1615652 • TUBE, 8mm-OD, polyurethane, fire resistant, blue 14 in. NS: Not Shown 1619725-02 © 2021 Nordson Corporation...

  • Page 50: Supplemental Air Motor Control Valves With Glass

    46 Rhino® SD3/XD3 24 Vdc Control Modules Supplemental AIr Motor Control Valves with Glass See Figure 24 and refer to the following parts list. Figure 24 Supplemental AIr Motor Control Valves with Glass 1619725-02 © 2021 Nordson Corporation...
  • Page 51 1615652 • TUBE, 8mm-OD, polyurethane, fire resistant, blue 14 in. 1616612 — • TUBE, 10mm-OD, polyurethane, fire resistant, black 22 in. — 1619736 • TUBE, 10mm-OD, polyurethane, fire resistant, blue 22 in. NS: Not Shown 1619725-02 © 2021 Nordson Corporation...

  • Page 52: Available Kits

    ADHESIVE, pipe/thread/hydraulic sealant (PST) Schematics Refer to the following foldout schematics for the control modules. NOTE: Visit Nordson eManuals for a high-resolution view of the wiring diagrams and schematics. Go to http://emanuals.nordson.com for an electronic version of the manual for Rhino SD3/XD3 24 Vdc Controls.

This manual is also suitable for:

Rhino xd3

Table of Contents