Nordson Rhino SD3 Customer Product Manual
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Nordson Rhino SD3 Customer Product Manual

Hydraulic section
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Rhino
SD3/XD3 Hydraulic Section
Customer Product Manual
Part 1611632-05
Issued 04/19
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    ... . . Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2019. No part of this document may be inquiries about its products.
  • Page 3 Updated shovel and solvent chamber and added 190 cc AC hydraulic 6/18 section. 6/18 Added temperature-conditioned hydraulic sections. 6/18 Added ARW ambient and temperature-conditioned hydraulic sections. 04/19 Adding SD3/XD3 heated follower hydraulic section information Part 1611632−05 E 2019 Nordson Corporation...
  • Page 4 Change Record This page intentionally left blank. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 5: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Part 1611632−05...

  • Page 6: Personal Safety

    If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the SDS for the injected fluid to the health care provider. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 7: Fire Safety

    Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 8: Halogenated Hydrocarbon Solvent Hazards

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.

  • Page 9: Water Requirements For Temperature Conditioning

    Biocides for use with CorrShield MD405 are BetzDearborn Spectrus NX114. The recommended concentration of Spectrus NX114 is 150−PPM which is 0.017 oz./gal (0.5 ml/gal). The Ford Tox Number for Spectrus NX114 is 148270. Part 1611632−05 E 2019 Nordson Corporation...
  • Page 10 ! CAUTION ! Do not use DI water in this system. DI water draws free electrons from metal to normalize ion levels. This process causes degradation of metals. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 11: Safety Labels

    See Figure 1 for the location of the safety labels. Table 2 Safety Labels Item Label Description WARNING: Electrical hazard WARNING: Hot surface hazard Figure 1 Safety Labels Part 1611632−05 E 2019 Nordson Corporation...

  • Page 12: Description

    SD3, CS Standard Duty − Carbon Steel XD3, CS Extreme Duty − Carbon Steel XD3, SS Extreme Duty − Stainless Steel Extreme Duty − Stainless Steel (includes ARW packing gland) Low-Drag CE-Compliant Standard-Wattage High-Wattage Part 1611632−05 E 2019 Nordson Corporation...

  • Page 13: Specifications

    Ceramic Coating, Viton, UHMWPE ARW Stainless Steel Hydraulic Section: Stainless Steel 400- and 300-Series, Proprietary Ceramic Coating, Viton, UHMWPE, Polyester Voltage/ Standard-Wattage Hydraulic Section 240 V, 500 W Wattage High-Wattage Hydraulic Section 240 V, 1000 W Part 1611632−05 E 2019 Nordson Corporation...

  • Page 14: Theory Of Operation

    The low-drag hydraulic section operates the same as the standard hydraulic section, but is equipped with low-drag internal components to increase efficiency. Low-drag hydraulic sections are required for air motors 160mm in diameter and below. Part 1611632−05 E 2019 Nordson Corporation...
  • Page 15 Rhino SD3/XD3 Hydraulic Section STROKE DOWN PLUNGER STROKE SOLVENT CHAMBER PACKING GLAND OUTPUT PORT OUTPUT PORT PISTON/UPPER CHECK LOWER CHECK SHOVEL FOLLOWER PLATE Figure 3 Standard Hydraulic Section Part 1611632−05 E 2019 Nordson Corporation...

  • Page 16: Ac Hydraulic Section

    The solvent chamber surrounds the plunger. The chamber contains solvent chamber fluid that lubricates the plunger and packing gland seals. This fluid keeps material from hardening on the plunger and minimizes wear on the packing gland seals. Part 1611632−05 E 2019 Nordson Corporation...
  • Page 17 Rhino SD3/XD3 Hydraulic Section STROKE DOWN STROKE PLUNGER SOLVENT CHAMBER PACKING GLAND OUTPUT PORT OUTPUT PORT PISTON/UPPER CHECK LOWER CHECK SHOVEL FOLLOWER PLATE Figure 4 AC Hydraulic Section Part 1611632−05 E 2019 Nordson Corporation...

  • Page 18: Repair

    Relieve all pressure to the pump before performing repair procedures. Let the equipment cool before performing these procedures. If necessary, contact a local Nordson representative with questions about these procedures. This section only covers the procedures necessary to perform shop repairs.

  • Page 19: Assemble The Hydraulic Section

    NOTE: The follower plate (16) orientation is critical and should be installed in relation to the material outlet exactly as it was removed. 10. Install the T/C coil (19) if applicable. NOTE: The orientation of the T/C coil (19) connections is critical. Part 1611632−05 E 2019 Nordson Corporation...
  • Page 20 Install the shovel adapter (17a/b) to the rod assembly (7) and tighten to 75-81 NSm (55-60 ft-lb). 13. Install the solvent chamber (4) and O-ring (5) onto the packing gland assembly (2). 14. Install the insulation wrap (20) if applicable. Part 1611632−05 E 2019 Nordson Corporation...
  • Page 21 3. Socket screw 19. T/C coil 13. Lower check plate 4. Solvent chamber 20. Insulation wrap 14. Bottom housing 5. O−ring 21. Packing gland inside 15. O−ring diameter 6. Threaded hole 16. Follower plate Part 1611632−05 E 2019 Nordson Corporation...

  • Page 22: Rebuild The Packing Gland

    (9) is flush with or slightly below the packing gland housing as shown in Figure 6. SCRAPER RING SHARP EDGE DOWN BRASS SEAL RETAINER OR PACKING GLAND HOUSING BACKUP WASHER SHOWN SLIGHTLY BELOW PACKING GLAND HOUSING Figure 6 Packing Gland Internal Parts Replacement Part 1611632−05 E 2019 Nordson Corporation...
  • Page 23 Rhino SD3/XD3 Hydraulic Section This page intentionally left blank. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 24: Replace The Heater Cartridge (Electrically Heated Hydraulic Sections Only)

    NOTE: See the Wiring Diagram on page 56 for more information on the connections. 7. Reinstall the pump gasket (3) and cover plate (2). Torque the button head screws (1) to 47-63 in-lb (5.31-7.12 NSm). Part 1611632−05 E 2019 Nordson Corporation...
  • Page 25 Rhino SD3/XD3 Hydraulic Section Figure 7 Heater Cartridge and RTD replacement Part 1611632−05 E 2019 Nordson Corporation...

  • Page 26: Preventative Maintenance

    Replace every other packing Plunger Rod (Scoreguard change or if damaged or 2 hours 400,000 scored Complete Drive Train Replace 2 hours 400,000 Assembly Heater Cartridge Replace 30 min Upon failure Replace 30 min Upon failure Part 1611632−05 E 2019 Nordson Corporation...

  • Page 27: Troubleshooting

    120 Ω Nickel RTD table for the correct resistance value of the RTD at the temperature being evaluated or contact Nordson Technical Customer Service for additional assistance. Failed heater cartridge Verify the heater is functioning properly by taking a resistance reading across the heater element.

  • Page 28: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (−−−−−−) means the part cannot be ordered separately.

  • Page 29: Hydraulic Section Packaged Kits

    Extreme Duty w/ ARW packing gland Extreme Duty AC Carbon Steel Stainless Steel CE Compliant Low-Drag 190cc, Ambient Packaged Kits Part 1611644 1611645 1611650 1611651 1611646 1611647 1611652 1611653 1611799 1611643 1611648 1611649 1613674 1613675 1613676 1613677 1612254 Part 1611632−05 E 2019 Nordson Corporation...

  • Page 30: 190Cc, Temperature-Conditioned Packaged Kits

    1613525 1613526 1613527 1613528 1613529 1613678 1613679 1613680 1613681 190cc, 240 V, Standard-Wattage Electrically Heated Packaged Kits Part 1615198 1615199 1615200 1615201 1615206 1615207 1615208 1615209 1615214 1615215 1615216 1615217 1615222 1615223 1615224 1615225 Part 1611632−05 E 2019 Nordson Corporation...

  • Page 31: 190Cc, 240 V, High-Wattage Electrically Heated Packaged Kits

    Rhino SD3/XD3 Hydraulic Section 190cc, 240 V, High-Wattage Electrically Heated Packaged Kits Part 1615202 1615203 1615204 1615205 1615210 1615211 1615212 1615213 1615218 1615219 1615220 1615221 1615226 1615227 1615228 1615229 Part 1611632−05 E 2019 Nordson Corporation...

  • Page 32: Drive Train Kits

    190 cc Packing Gland Service Kits Part Description 1611623 KIT, packing gland service, 190 cc, carbon steel 1611624 KIT, packing gland service, 190 cc, stainless steel 1613682 KIT, packing gland service, 190 cc, ARW Part 1611632−05 E 2019 Nordson Corporation...
  • Page 33 Rhino SD3/XD3 Hydraulic Section This page intentionally left blank. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 34: Cc Ambient Hydraulic Section

    Rhino SD3/XD3 Hydraulic Section 190 cc Ambient Hydraulic Section Figure 8 190 cc Ambient Hydraulic Section Part 1611632−05 E 2019 Nordson Corporation...

  • Page 35: Cc Ambient Carbon Steel Hydraulic Sections

    NOTE A: Included in drive train service kit 1611627 for SD3 hydraulic sections and 1611628 for XD3 hydraulic sections. B: Included in internal packing gland kit 1611625. C: Included in packing gland service kit 1611623. D: SD3 hydraulic sections only E: XD3 hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 36: Cc Ambient Carbon Steel Hydraulic Sections, Low-Drag

    NOTE A: Included in drive train service kit 1611630 for SD3 hydraulic sections and 1611631 for XD3 hydraulic sections. B: Included in internal packing gland kit 1611625. C: Included in packing gland service kit 1611623. D: SD3 hydraulic sections only E: XD3 hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 37: Cc Ambient Stainless Steel Hydraulic Sections

    B: Included in internal packing gland kit 1611626 (XD3 hydraulic sections only). C: Included in packing gland service kit 1611624 for XD3 hydraulic sections and 1613682 for ARW hydraulic sections. NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 38: Cc Ambient Stainless Steel Hydraulic Sections, Low-Drag

    B: Included in internal packing gland kit 1611626 (XD3 hydraulic sections only). C: Included in packing gland service kit 1611624 for XD3 hydraulic sections and 1613682 for ARW hydraulic sections. NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...
  • Page 39 Rhino SD3/XD3 Hydraulic Section This page intentionally left blank. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 40: Cc Temperature-Conditioned Hydraulic Sections

    Rhino SD3/XD3 Hydraulic Section 190 cc Temperature-Conditioned Hydraulic Sections Figure 9 190 cc Temperature-Conditioned Hydraulic Sections Part 1611632−05 E 2019 Nordson Corporation...

  • Page 41: Cc Temperature-Conditioned Carbon Steel Hydraulic Sections

    NOTE A: Included in drive train service kit 1611630 for SD3 hydraulic sections and 1611631 for XD3 hydraulic sections. B: Included in internal packing gland kit 1611625. C: Included in packing gland service kit 1611623. D: SD3 hydraulic sections only E: XD3 hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...
  • Page 42 NOTE A: Included in drive train service kit 1611630 for SD3 hydraulic sections and 1611631 for XD3 hydraulic sections. B: Included in internal packing gland kit 1611625. C: Included in packing gland service kit 1611623. D: SD3 hydraulic sections only E: XD3 hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 43: Cc Temperature-Conditioned Carbon Steel Hydraulic Sections, Low-Drag . 38 190 Cc Temperature-Conditioned Stainless Steel Hydraulic Sections

    B: Included in internal packing gland kit 1611626 (XD3 hydraulic sections only). C: Included in packing gland service kit 1611624 for XD3 hydraulic sections and 1613682 for ARW hydraulic sections. NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...
  • Page 44 B: Included in internal packing gland kit 1611626 (XD3 hydraulic sections only). C: Included in packing gland service kit 1611624 for XD3 hydraulic sections and 1613682 for ARW hydraulic sections. NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...
  • Page 45 Rhino SD3/XD3 Hydraulic Section This page intentionally left blank. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 46: Cc Temperature-Conditioned Stainless Steel Hydraulic Sections, Low-Drag 40 190 Cc Electrically Heated Hydraulic Section, 240 V

    Rhino SD3/XD3 Hydraulic Section 190 cc Electrically Heated Hydraulic Section, 240 V Figure 10 190 cc Electrically Heated Hydraulic Section, 240 V Part 1611632−05 E 2019 Nordson Corporation...
  • Page 47 B: Included in internal packing gland kit 1611625. C: Included in packing gland service kit 1611623. D: CE hydraulic sections only E: SD3 hydraulic sections only F: XD3 hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 48: Cc Electrically Heated Carbon Steel Hydraulic Sections, Low-Drag, 240 V, Standard-Wattage

    B: Included in internal packing gland kit 1611625. C: Included in packing gland service kit 1611623. D: CE hydraulic sections only E: SD3 hydraulic sections only F: XD3 hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 49: Cc Electrically Heated Stainless Steel Hydraulic Sections, 240 V, Standard-Wattage

    B: Included in internal packing gland kit 1611626. C: Included in packing gland service kit 1611624 for XD3 hydraulic sections and 1613682 for ARW hydraulic sections. D: CE hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 50: Cc Electrically Heated Stainless Steel Hydraulic Sections, Low-Drag, 240 V, Standard-Wattage

    S PLATE, shovel, follower, 190 cc pump, stainless steel NOTE A: Included in drive train service kit 1611633 B: Included in internal packing gland kit 1611626. C: Included in packing gland service kit 1611624. D: CE hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 51: Cc Electrically Heated Arw Stainless Steel Hydraulic Sections, 240 V, Standard-Wattage

    S PLATE, shovel, follower, 190 cc pump, stainless steel NOTE A: Included in drive train service kit 1613684. B: Included in packing gland service kit 1613682. C: CE hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 52: Cc Electrically Heated Arw Stainless Steel Hydraulic Sections, Low-Drag, 240 V, Standard-Wattage

    S PLATE, shovel, follower, 190 cc pump, stainless steel NOTE A: Included in drive train service kit 1613685. B: Included in packing gland service kit 1613682. C: CE hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 53: Cc Electrically Heated Carbon Steel Hydraulic Sections, 240 V, High-Wattage

    B: Included in internal packing gland kit 1611625. C: Included in packing gland service kit 1611623. D: CE hydraulic sections only E: SD3 hydraulic sections only F: XD3 hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 54: Cc Electrically Heated Carbon Steel Hydraulic Sections, Low-Drag, 240 V, High-Wattage

    B: Included in internal packing gland kit 1611625. C: Included in packing gland service kit 1611623. D: CE hydraulic sections only E: SD3 hydraulic sections only F: XD3 hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 55: Cc Electrically Heated Stainless Steel Hydraulic Sections, 240 V, High-Wattage

    S PLATE, shovel, follower, 190 cc pump, stainless steel NOTE A: Included in drive train service kit 1611629. B: Included in internal packing gland kit 1611626. C: Included in packing gland service kit 1611624. D: CE hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 56: Cc Electrically Heated Stainless Steel Hydraulic Sections, Low-Drag, 240 V, High-Wattage

    S PLATE, shovel, follower, 190 cc pump, stainless steel NOTE A: Included in drive train service kit 1611633. B: Included in internal packing gland kit 1611626. C: Included in packing gland service kit 1611624. D: CE hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 57: Cc Electrically Heated Arw Stainless Steel Hydraulic Sections, 240 V, High-Wattage

    S PLATE, shovel, follower, 190 cc pump, stainless steel NOTE A: Included in drive train service kit 1611684. B: Included in packing gland service kit 16116282 C: CE hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...

  • Page 58: Cc Electrically Heated, Arw, Stainless Steel Hydraulic Sections, Low-Drag, 240 V, High-Wattage

    S PLATE, shovel, follower, 190 cc pump, stainless steel NOTE A: Included in drive train service kit 1611685. B: Included in packing gland service kit 1611682. C: CE hydraulic sections only NS: Not Shown Part 1611632−05 E 2019 Nordson Corporation...
  • Page 59 Rhino SD3/XD3 Hydraulic Section This page intentionally left blank. Part 1611632−05 E 2019 Nordson Corporation...

  • Page 60: Cc Ac Hydraulic Section

    Rhino SD3/XD3 Hydraulic Section 190 cc AC Hydraulic Section See Figure 11 and refer to the following parts list. Figure 11 190 cc AC Hydraulic Section Part 1611632−05 E 2019 Nordson Corporation...

  • Page 61: Cc Ac Hydraulic Section

    Apply to heated elements for better thermal Heat Sink Compound 900298 conductivity Tools The following tools are available for the Rhino SD3/XD3 and ARW pumps. Part Description Note 1075380 TOOL, gland, packing, removal arbor, 190 cc 1081096 TOOL, plunger, 1.375 diameter, seal/ring into gland...

  • Page 62: Wiring Diagram

    Rhino SD3/XD3 Hydraulic Section Wiring Diagram 5-WIRE FLOATING CONNECTORS HEATER CARTRIDGE HEATER CARTRIDGE 2-WIRE FLOATING CONNECTORS 3 5 1 2 7 RECEPTACLE GROUND CORDSET Part 1611632−05 E 2019 Nordson Corporation...

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