S90-010 O FRICK QUANTUM CONTROL PANEL Page 2 OPERATION Contents OPERATION ....................................4 Quick Overview of Graphic Displays ............................. 4 OVERVIEW OF OPERATOR INTERFACE ..........................5 OPERATOR ACCESS ................................5 KEYS AND KEY FUNCTIONS ............................6 KEYPAD KEYS .................................. 6 SCREEN KEYS .................................
Page 3
Frick Quantum Control Panel OPERATION S90-010 M Frick Quantum Control Panel MAINTENANCE E90-010 SPC Frick Quantum Control Panel SPECIFICATIONS (& jumper and dip switch settings) S90-010 CS Frick Quantum Control Panel COMMUNICATIONS SETUP (setup and wiring for data communication using available protocols)
Quantum compressor control panel. This manual is recognized. Most of the displays have screen keys that intended to describe all presently available features for the describe or show a function that is recognized when the compressors listed in “Compressor Model Differences”.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 6 OPERATION KEYS AND KEY FUNCTIONS KEYPAD KEYS DECIMAL [.] - The decimal point is used when entering a decimal value in a data field. Following is a list of the labeled keypad keys and the ac-...
Any modification to these control settings is the sole responsibility of the user/owner and Frick disclaims any [Change Setpoints] - When at a display that has adjustable liability for the consequences of these modifications. It...
S90-010 O FRICK QUANTUM CONTROL PANEL Page 8 OPERATION sumed to be PSIG, an entry less than or equal to 29.7 will Alarm - An alarm setpoint has been reached or exceeded. cause a message box to appear after pressing the [EN- The compressor will continue to run if running.
Page 9
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 9 setpoint period, the Recycle Delay will prevent the com- The On or Off message is shown for the status of the oil pressor from starting until the delay time expires. This pump.
Page 10
S90-010 O FRICK QUANTUM CONTROL PANEL Page 10 OPERATION • be enabled in Panel Setup. Manual - A manual load or unload command • Remote Comm. - A command was sent through was sent. • the serial com2 channel that forced Capacity Con- Remote - The slide valve or capacity is being trol to a different control.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 11 • • High Suction Pressure VI OverRide The suction pressure is greater than or equal to In order for the slide stop to increase the slide the “High Suction Pressure Stop Load” setpoint, valve is being forced to unload.
FRICK QUANTUM CONTROL PANEL Page 12 OPERATION [Manual Increase] - Sends an increase signal for Power Up Time - The clock time when the Quantum the duration the key is depressed. program was started. [Manual Decrease] - Sends a decrease signal for the duration the key is depressed.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 13 “MAIN MENU” DISPLAY [Calibration] - Shows the “Analog calibration” display. From “MAIN MENU” DISPLAY - SCREEN KEY SET this display the following calibrations can be selected: • Change Pressure Transducer Ranges and Offsets The “Main Menu”...
S90-010 O FRICK QUANTUM CONTROL PANEL Page 14 OPERATION MAIN MENU SELECTION - “ALARMS/SHUTDOWNS” DISPLAY This display is accessible from the “Main Menu” display. When Correct the conditions causing the alarm. an alarm or shutdown is triggered, a red descriptive mes- sage shows on this display.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 15 When a Shutdown occurs, the display backlight will flash engine room environment where audible alarms may not on and off to alert an operator of the shutdown. This visual be heard. Pressing any key on the keypad will clear the alarm will help get the attention of the operator in a noisy flashing backlight.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 16 OPERATION The “Control Setup” display is accessible from the main [Motor Setpoints] menu display. The following are the “Control Setup” display [Oil Setpoints] screen selections: [Capacity Control] - Shows a display with selections...
Page 17
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 17 • The following is a list of all the different capacity control Process Temperature Mode 2 • setpoint displays: Discharge Pressure Mode 1 • Discharge Pressure Mode 2 • Suction Pressure Mode 1 •...
Page 18
S90-010 O FRICK QUANTUM CONTROL PANEL Page 18 OPERATION Upper Cycle Time - This setpoint determines the sor will be prevented from further loading until the suc- amount of time in seconds that the load output is on tion pressure is greater than this setpoint. This setpoint and off, when in the upper proportional band.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 19 “PROCESS TEMPERATURE CONTROL” DISPLAY CONTROL SETUP - COMPRESSOR SAFETIES SETPOINTS Compressor safeties are important for the safe operation of The following safety setpoint is on the Compressor Safeties the compressor. The following setpoint displays can be...
S90-010 O FRICK QUANTUM CONTROL PANEL Page 20 OPERATION CONTROL SETUP - COMPRESSOR SAFETIES - ”DISCHARGE SAFETIES” DISPLAY The following discharge temperature setpoints are on this Starting Differential Pressure below - If the differen- control setpoint display: tial pressure (the result from subtracting suction pres-...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 21 discharge pressure alarm setpoint before notification “Activated” will be shown at the control setpoints that have of the alarm. been selected. The following special selection keys are on this display: Shutdown Delay - The minimum time in seconds that...
S90-010 O FRICK QUANTUM CONTROL PANEL Page 22 OPERATION CONTROL SETUP - COMPRESSOR SAFETIES - ”ENTERING PROCESS SAFETIES” DISPLAY This display is shown if the “Entering Process Temperature” High Entering Process Temperature Alarm - If the option was enabled in Panel Setup. This reading is useful “Entering Process”...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 23 CONTROL SETUP - ”MOTOR CONTROL SETPOINTS” DISPLAY The following information should be recorded from the mo- The following setpoints are required for motor amps load tor nameplate: control: • Motor Amps...
This display is available if a RAM DBS motor starter has display. This value and the current recycle delay timer must been set up for use with the Quantum. The DBS accelerates be zero prior to allowing the compressor to restart. These...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 25 Service Factor The following special selection is on this display: Current Unbalance Alarm Level • Fault History - This selection displays the “RAM DBS Current Unbalance Alarm Delay Motor Starter” display with the fault history of the RAM...
Page 26
S90-010 O FRICK QUANTUM CONTROL PANEL Page 26 OPERATION High Oil Temperature Shutdown Delay - The mini- Not Running Prelube Pump and Not Running Cycling Pump mum time in seconds that the oil temperature is greater discharge pressure - oil pressure = oil pressure differential than or equal to the high oil temperature alarm set- point before the compressor will shut down.
Page 27
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 27 Oil Temperature On at - While the compressor is the compressor is running, before the liquid injec- running, if the oil temperature equals or exceeds tion output is turned on. this setpoint, for the delay time, the liquid injection...
S90-010 O FRICK QUANTUM CONTROL PANEL Page 28 OPERATION CONTROL SETUP - ”SLIDE VALVE SETPOINTS” DISPLAY has a pump auxiliary failure, an alarm message is issued The Hot Gas Bypass and Slide Valve Setpoints digital out- and the other pump will be turned on. If the compressor has puts are displayed on the slide valve setpoints display if it a “Low Oil Pressure Alarm”...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 29 CONTROL SETUP - ”SETBACK SCHEDULE” DISPLAY Setback is another set of capacity control setpoints (mode the presently active capacity control mode to the mode 2 2) that is initiated and removed by time of day. Setback can (setback) setpoints at the start time.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 30 OPERATION CONTROL SETUP - ”OPTIONS SETUP” DISPLAY • Options that were enabled in Panel Setup, are shown. The Input Module Capacity Control Selection • following displays are possible: Auxiliary Setup • Suction Pull Down •...
Page 31
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 31 • The “Condenser Control” display is shown if a type of “Con- Condenser Output #1 • denser Control” was selected in Panel Setup. Only the set- Condenser Output #2 • points of the selected condenser control will show. Sequence Condenser Output #3 •...
#4 is turned off. only used for compressors with a variable slide valve and will work with existing Frick RWB, RXB, and RXF panels. Digital and Analog Condenser Control Serial communication using the Com-1 port is used for this The following is a description of the condenser control logic sequencing.
Page 33
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 33 ”COMPRESSOR SEQUENCE CONTROL” (MODE 1) DISPLAY setpoint, the shorter the output is pulsed on and the longer sary response is reevaluated. If a 4 second period is se- the output is off. If the actual reading is midway from set- lected, then the following will result: point, the output is on and off an equal amount of time.
Page 34
S90-010 O FRICK QUANTUM CONTROL PANEL Page 34 OPERATION The load limiting setpoints are used if no compressors are the minimum slide valve position, “B” is still contribut- running and the equalized system is to be slowly pulled ing somewhat to the capacity. To take “B” off line would down to normal.
Page 35
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 35 Lowering the “Unload Minimum Slide Valve Position” set- Compressor Sequence Status point, or lengthening the “Stop Time Delay”, or lengthening The active capacity control setpoints and capacity control the “Minimum Run Time” can be used to prevent a com- reading are only shown here for referencing.
2 option was selected in Panel Setup. This option is not The active capacity control setpoints and capacity control applicable for standard Frick products. It is only available reading are shown here for referencing. for Gram compressors. Compressor Sequencing setpoints...
Page 37
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 37 • Control Type: troller attempts to maintain the capacity control setpoint by Leader - The panel is selected as the Leader for • loading and unloading in response to the following capac- compressor sequencing control.
Page 38
S90-010 O FRICK QUANTUM CONTROL PANEL Page 38 OPERATION Leader's current reading falls below its “Capacity Con- The Cycle Time setpoint determines the amount of time the output is on and off, when in the proportional band. At the trol” setpoint plus the “Upper Dead Band” setpoint, the...
Page 39
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 39 COMPRESSOR SEQUENCE OVERVIEW On an initial start-up of a compressor, the compressor started will load to the “Minimum Capacity when Run- ning” setpoint and remain at or above this setpoint until The above settings are used to sequence the compressors stopping.
Page 40
S90-010 O FRICK QUANTUM CONTROL PANEL Page 40 OPERATION COMPRESSOR SEQUENCE CONTROL (MODE 2) WIRING Grammatic 2502 or Quantum Grammatic 1502 Digital Board 2 Start / P1-1 DI-4 Follower Start Output 1 Input 4 Capacity Up / P1-2 DI-5 Follower Capacity Up...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 41 CONTROL SETUP - OPTIONS SETUP “COMPRESSOR INTERLOCK” DISPLAY This display is shown if the “Compressor Interlock” option When Compressor Interlock is activated, the program checks of “Compressor Sequencing” was selected in Panel Setup.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 42 OPERATION CONTROL SETUP - OPTIONS SETUP - ”INPUT MODULE SELECTION” DISPLAY This display is shown if the ”Input Module Capacity Control tive using the following control logic: Selection” was enabled in Panel Setup. The following con- •...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 43 CONTROL SETUP - OPTIONS SETUP - ”AUXILIARY SETUP” DISPLAY This display is shown if a type of “Auxiliary 1 and 2” control [Auxiliary 1 Type Shutdown] - If the Auxiliary 1 is pres- was selected in Panel Setup.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 44 OPERATION CONTROL SETUP - “SUCTION PRESSURE PULL DOWN” DISPLAY This display is shown if the “Suction Pull Down” option was This display has the following setpoints: selected in Panel Setup. This option is only valid when in Suction Pressure Reduction Step Pressure Band - Suction Pressure Capacity Control.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 45 CONTROL SETUP - “AUXILIARIES 3 - 8 SETUP” DISPLAY The Auxiliaries #3 - #8 are programmable digital inputs on refer to the auxiliary (3-8) that has been selected for Digital I/O Board #2. These additional auxiliaries have the setup.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 46 OPERATION CONTROL SETUP - “AUXILIARY ANALOG TEMPERATURES & PRESSURES” DISPLAY The Temperature/Pressure Monitoring Auxiliary Analogs #1- High Shutdown Delay - The minimum time in seconds #9 and the Side Load/Economizer analog inputs of Analog that the analog reading is greater than or equal to the Board #2 are set up here.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 47 Low Alarm - If the analog reading is less than or equal to [Change Setpoints] - Changes the alarm settings and this setpoint, for the alarm time delay, an alarm occurs.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 48 OPERATION On when above - If the compressor is running and [Slide Valve Position] - The slide valve setpoints will control was selected as “and at proper slide valve po- be used to turn on and off this digital output, when the sition”, then the DX Circuit output is on if the slide valve...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 49 [No Access] - Select this key to change the current access to the system. A password must be reentered access privilege to no access. This cancels security to gain security access after pressing this key.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 50 OPERATION • The following analog calibration selections are shown: Calibrate Remote Control Setpoint (If applicable, see Panel Setup) • Change Pressure Transducer Ranges and Offsets • Calibrate Slide Valve Position (If applicable, see Panel •...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 51 ANALOG CALIBRATION - ”TEMPERATURE CALIBRATION” DISPLAY This display shows a thermometer and the current tem- The Setting for the “Current Value” is blank until a tempera- perature readings for: ture for calibration is selected from the screen keys. A screen key exists for each of the displayed temperature readings.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 52 OPERATION ANALOG CALIBRATION - ”CALIBRATE MOTOR CURRENT” DISPLAY This display shows the current reading of the motor amps. Note: The motor current must be calibrated while the Select the [Calibration Setpoints] screen key to modify compressor is running and preferably with the compres- what should be shown as the current reading.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 53 The “Calibrate Slide Stop” display is shown if it applies to at the current position. The slide valve position should the compressor model (Reference “Compressor Model Dif- be unloaded until it does not interfere with decreasing ferences”).
S90-010 O FRICK QUANTUM CONTROL PANEL Page 54 OPERATION pressure readings are shown here for quick reference. The lecting this key again will stop the slide valve at the screen heading and the highlighted heading in the table, current position.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 55 ANALOG CALIBRATION - ”CALIBRATE SLIDE VALVE POSITION” DISPLAY This shows if “Slide Valve Position Control” was enabled in [Remote Slide Valve] from the slide valve mode screen Panel Setup. This display is used to calibrate the analog command keys on the “Operating Status”...
Page 56
S90-010 O FRICK QUANTUM CONTROL PANEL Page 56 OPERATION This shows if “Auxiliary Analog Temperatures and Pres- rent values of the auxiliary analogs are displayed on the sures” was enabled in Panel Setup. This display is shown “Auxiliary Analog Temperatures and Pressures” displays for the Auxiliary Analog Inputs.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 57 ANALOG CALIBRATION - ”KILOWATT MONITOR CALIBRATION” DISPLAY This shows if “Kilowatt Monitor Calibration and Setup” was the Kilowatt input. The current value of the kW Monitoring enabled in Panel Setup. This display is shown for calibrating analog input is displayed on the “Operating Status”...
PANEL SETUP - ”Temperature Units — key changes between enabling A-B(Allen-Bradley), ModBus, York ISN, or Frick communication protocol. For degrees Fahrenheit or Celsius” DISPLAY further setup reference publication S90-010 CS. [Detect I/O Boards] - Select this key to detect all con- The following screen keys are provided: nected Analog and Digital boards.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 59 • mode has been enabled. The other enabled capacity con- Discharge Temperature Control Modes trol is made active, when disabling the current one, so ac- The following selection key is provided: tive capacity control setpoints can always be viewed and modified.
Page 60
[Disable] - This key is provided if control is en- their plant by enabling or disabling options and selecting abled. options from this display. Reference the Quantum draw- ings for proper setup of options. Screen setup features are Compressor Sequencing - A toggle key is provided also selected from this display.
Page 61
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 61 [Disable] - This key is provided to disable con- Auxiliary Analog Temperature and Pressures - This denser control. provides for using one or up to ten analog input auxil- iaries to monitor either temperature or pressure read- Suction Pressure Pull Down - This option provides for ings.
[Disable] - Disables the screen saver. [Standard Screen] - Frick “Blue” screen color is used. [Enable] - Enables the screen saver. When there is no keypad activity at the panel this screen saver will turn off [Mono Screen] - A gray screen color is used.
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 63 “MAIN MENU” SELECTION - “REAL TIME TRENDING” DISPLAY Real time trending saves 250 recordings of the data items screen command keys are used to select what data and from the “Operating Status” display. The data is stored in time period to view.
S90-010 O FRICK QUANTUM CONTROL PANEL Page 64 OPERATION REAL TIME TRENDING - DATA LOG VIEW REAL TIME TRENDING - TRENDING VIEW Because real time trending saves 250 recordings of the 250 “Real Time Trending - Operating Status View” displays data items from the “Operating Status”...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 65 REAL TIME TRENDING - OPERATING STATUS VIEW MAIN MENU SELECTION - “HISTORY TRENDING” DISPLAY History trending saves 75 recordings of the data items from are recorded. The time interval ranges from 15 min- the “Operating Status”...
S90-010 O FRICK QUANTUM CONTROL PANEL Page 66 OPERATION [Operating Status View] – Accesses the “History Trend- The History Trending data is viewed the same as the Real ing” Display for viewing the data as it was on the “Oper- Time Trending data except that only 75 records are saved ating Status”...
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 67 OPERATION OVERVIEW Compressor Stopping Procedure: Initial Setup Procedure: During the compressor stopping, the slide valve unload solenoid remains energized until the slide valve is unloaded to or below the “Highest slide valve position to allow start- Factory Setup should be performed by a Factory Rep- ing the compressor”...
S90-010 O FRICK QUANTUM CONTROL PANEL Page 68 OPERATION • Remote Unload or Remote C.C. step 2 for step units signal to the Slide Valve Position \ Capacity analog output (Channel #3 on Analog Board #1) corresponds to the •...
Page 69
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 69 Auxiliary #3 Shutdown - The Auxiliary #3 input module has Compressor Interlock Failure - This shutdown message been setup to indicate a shutdown when it is de-energized is issued if while the compressor is running the Compres- and it became de-energized.
Page 70
S90-010 O FRICK QUANTUM CONTROL PANEL Page 70 OPERATION False Start Failure - Aux. - This shutdown message is issued if High Auxiliary Analog #8 Alarm - The Auxiliary Analog #8 while the compressor is off the compressor auxiliary is ener- value was greater than or equal to the high Auxiliary Ana- gized.
Page 71
FRICK QUANTUM CONTROL PANEL S90-010 O OPERATION Page 71 High Oil Temperature Alarm - The oil temperature was Low Auxiliary Analog #6 Shutdown - The Auxiliary Analog greater than or equal to the “High Oil Temperature Alarm” #6 value was less than or equal to the low Auxiliary Analog setpoint for its time delay.
Page 72
S90-010 O FRICK QUANTUM CONTROL PANEL Page 72 OPERATION Low Oil Separator Temperature Shutdown - The oil sepa- Oil Pressure Sensor Fault - This shutdown message is rator temperature was less than or equal to the “Low Oil issued if the oil pressure reading was out of range for its Separator Temperature Alarm”...
Need help?
Do you have a question about the QUANTUM and is the answer not in the manual?
Questions and answers