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SMC Networks EX600-SEN5 16 Series Operation Manual

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No.EX※※-OMU1021-A
PRODUCT NAME
Fieldbus system
TM
EtherNet/IP
compatible SI Unit
(For Ford Motor Company)
MODEL / Series / Product Number
EX600-SEN5-X16
EX600-ED3-X16
EX600-DXPD-X16
EX600-DYPB-X16

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Summary of Contents for SMC Networks EX600-SEN5 16 Series

  • Page 1 No.EX※※-OMU1021-A PRODUCT NAME Fieldbus system EtherNet/IP compatible SI Unit (For Ford Motor Company) MODEL / Series / Product Number EX600-SEN5-X16 EX600-ED3-X16 EX600-DXPD-X16 EX600-DYPB-X16...

  • Page 2: Table Of Contents

    Table of Contents Safety Instructions System Outline Assembly Mounting and Installation Wiring SI Unit Model Indication and How to Order Summary of Product parts Mounting and Installation Setting and Adustment LED Display Specifications Dimensions End Plate Model Indication and How to Order Summary of Product parts Mounting and installation Specifications...

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International 1) standards (ISO/IEC) and other safety regulations.
  • Page 4 Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling the unit or assembling/replacing units: •Do not touch the sharp metal parts of the connector or plug for connecting units. •Take care not to hit your hand when disassembling the unit. The connecting portions of the unit are firmly joined with seals. •When joining units, take care not to get fingers caught between units.
  • Page 7 ●Product handling Installation •Do not drop, hit or apply excessive shock to the SI unit. Otherwise damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
  • Page 8 •When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a built-in surge absorbing element. Direct drive of a load generating surge voltage can damage the unit. •The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes in the system.

  • Page 9: System Outline

    System Outline System configuration The EX600-SEN5-X16(SI unit) can communicated to EtherNet/IP. SI unit has the following features. ・Number of valve outputs : Max.32 outputs ・Number of Digital input units : Max.3 units (EX600-DXPD-X16) ・Number of Digital output units : Max.3 units (EX600-DYPB-X16) Digital Output Digital input SI unit...

  • Page 10: Assembly

    Assembly  Composing the unit as a manifold : If the unit was purchased as a manifold, the work described in this section is not necessary. (1) Connect the unit to the end plate. The Digital unit, Analogue unit can be connected in any order. (Tightening torque: 1.5 to 1.6Nm) (2) Add more units.
  • Page 11 (4) Mounting the valve plate. Mount the valve plate (EX600-ZMV□) to the valve manifold using the valve set screws. (M3 x 8) (Tightening torque: 0.6 to 0.7 Nm) Screw mounting place : 2 places S0700 : 2 places VQC1000: 2 places VQC2000: 3 places VQC4000: 4 places : 2 places...

  • Page 12: Mounting And Installation

    Mounting and Installation ■ Installation •Direct mounting (1) Direct mounting When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before mounting using 2-M4 x 5 screws. (Tightening torque: 0.7 to 0.8 Nm) (2) Fix and tighten the end plates at one end of the unit.
  • Page 13 •DIN rail mounting (Not available for SY series valves. Refer to the SY catalog.) (1) When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB2) before mounting, using 2-M4 x 6 screws. (Tightening torque: 0.7 to 0.8 Nm) (2) Mount the end plate bracket (EX600-ZMA2) to the end plate at the opposite end to the valves, using 2-M4 x 14 screws.

  • Page 14: Wiring

    ■ Wiring •Connect the M12 or M8 connector cable. M12 connector is applicable for SPEEDCON connector. SPEEDCON connector wiring method is explained below. (1) Align the mark B on the metal bracket of the cable side connector (plug/socket) with the mark A. (2) Align the mark C on the unit and insert the connector into the unit vertically.

  • Page 15: Model Indication And How To Order

    SI Unit Model Indication and How to Order EX600- S EN 5 -X16 SI Unit Output type / Number of ports Symbol Content Protocol PNP (negative common) / 2port Symbol Content EtherNet/IP Summary of Product parts Description Function Status display LED Displays the status of the unit.

  • Page 16: Mounting And Installation

    Mounting and Installation ■ Wiring Connector pin assignment Configuration Pin No. Signal name BUS IN / BUS OUT ●Precautions for handling Be sure to fit a seal cap on any unused connectors. Proper use of the seal cap enables the enclosure to achieve IP67 specification.

  • Page 17: Setting And Adustment

    Setting and Adjustment  Switch operation (1) Loosen the display cover screw (indicated by arrow). (2) Open the display cover using a flat head screwdriver, etc. (3) Set the switch using a small watchmaker's screwdriver with a thin blade, referring to the setting of switch on the following pages.
  • Page 18  Switch setting Settings1 Settings2 Hold/Clear setting •IP address byte 4 setting •DHCP mode setting Reserved ●Precautions for handling •Handle the switch with care. Excessive force can break the switch. •2 to 8 of the Settings1 switch are not used. (Never turn it ON.) •HOLD/CLEAR switch: Sets the output status when the fieldbus has a communication error or is in idling state.
  • Page 19 •IP address setting switch Settings2 IP address Subnet mask 136.129.2.1 136.129.2.2 255.255.0.0 136.129.2.253 136.129.2.254 1 DHCP mode 2 Remote Control mode 1: The mode to obtain IP address from DHCP server. Obtained IP address etc. is lost when the power supply is cut. 2: The mode to respond to the commands below of BOOTP/DHCP Server provided by Rockwell Automation.
  • Page 20  Setting method of IP address by BOOTP/DHCP Server •When BOOTP/DHCP Server starts up, the Server scans the devices connected to the network. •After selecting the MAC address of EX600, IP address is set. •IP address is set and added to the list. -19- No.EX※※-OMU1021-A...

  • Page 21: Led Display

    LED Display LED display shows the power supply and communication status. Display Content ST(M) Displays the diagnosis status of the unit. Displays the status of the power supply voltage for control and input. PWR(V) Displays the status of the power supply voltage for output. Displays the module status.
  • Page 22 •PWR-LED LED display Content The power supply voltage for control and input is 18VDC or more. Green ON The power supply voltage for control and input is less than 18VDC. (When diagnostic parameter is enabled) Red ON •PWR(V)-LED LED display Content The power supply voltage for output is less than 18VDC.
  • Page 23 •MS-LED LED display Content Either of the following conditions are detected: •The unit has not been configured correctly. •The master is idle state. Green flashing The unit is in normal operation. Green ON Diagnostic error is detected. Red flashing The element in SI unit is broken. Red ON •NS-LED LED display...
  • Page 24 •Communication status LED display Content Bus IN side :No Link, No Activity Green ON Bus IN side : Link, No Activity (100 Mbps) Green flashing Bus IN side : Link, Activity (100 Mbps) Yellow ON Bus IN side : Link, No Activity (10 Mbps) Yellow flashing Bus IN side : Link,...

  • Page 25: Specifications

    Specifications Model EX600-SEN5-X16 Protocol EtherNet/IP Standard EtherNet cable Transmission medium (CAT5 or more, 100BASE-TX) Transmission speed 10 / 100 Mbps (Auto negotiation) Transmission type Full duplex / Half duplex Setting by SI unit switch :136.129.2.1 to 254 IP address setting range Via DHCP server : Arbitrary address Vendor ID: 7 (SMC Corporation) Device information...

  • Page 26: Dimensions

    ■ Dimensions -25- No.EX※※-OMU1021-A...

  • Page 27: Model Indication And How To Order

    End plate Model Indication and How to Order EX600-ED3 – X16 End plate at D side Special specifications Symbol Content •With 7/8 inch connector (4pins) for power supply Connector Symbol Content •Applicable pulse test 7/8 inch Connector Summary of Product parts Description Function Supplies power for each unit and input/output device...

  • Page 28: Mounting And Installation

    Mounting and Installation ■ Wiring ○Connector pin assignment Pin No. Signal name Configuration 24V(Output) 24V(Control and Input) 0V(Control and Input) 0V(Output) ○Regarding the 2 types of power supply The power supply consists of two power supply systems as follows: •Power supply for control and input: Supplying power for control of each unit’s power supply for control and also for device connected to input port of Digital and Analogue unit.

  • Page 29: Specifications

    Specifications ■Specifications Model EX600-ED3-X16 Power connector 7/8 inch (4 pins) Plug Power supply 24 VDC ±10%, 2 A (control and input) Power supply (output) 24 VDC +10/-5%, 2 A 1 Enclosure IP67 (with manifold assembled) Operating temperature range -10 to 50 Storage temperature range -20 to 60 Operating humidity range...

  • Page 30: Summary Of Product Parts

    Digital input unit Model Indication and How to Order EX600-DXPD – X16 Digital input Number of Inputs and Connector Symbol Content Input type 16 inputs / M12 connector (5pins) Symbol Description Summary of Product parts Description Function Status display LED Displays the status of the unit.

  • Page 31: Mounting And Installation

    Mounting and Installation ■ Wiring ○Connector pin assignment Configuration Pin number Signal name 24 V (Control and input) Input 2 0 V (Control and input) Input 1 : An M12 connector (4 pin) can also be connected. •Circuit diagram ●Precautions for handling Be sure to fit a seal cap on any unused connectors.

  • Page 32: Led Display

    LED Display The status display LED shows the following unit state. Various kinds of status can be checked as follows: Display Content The power supply for control and input, or the input device, is OFF. The input device is ON. Green LED is ON The power supply of either input device of adjoined up and down LED has a short circuit.

  • Page 33: Specifications

    Specifications ■Specifications Model EX600-DXPD-X16 Input type 1 Input connector M12 (5 pin) socket 16 inputs Number of inputs (2 inputs/connector) Powor supply voltage 24 VDC Class2, 2 A (Control and input) 0.5 A/ connector Max. sensor supply current 2 A/unit Protective function Short circuit protection 2.7 kΩ...
  • Page 34 ○Digital input data The relationship between the connector position and the input data assignment is as shown below. •Input signal assignment (EX600-DXPD-X16) Connector number Connector position Pin 2 Input 1 Input 3 Input 5 Input 7 Input 9 Input 11 Input 13 Input 15 Input signal...

  • Page 35: Summary Of Product Parts

    Digital output unit Model Indication and How to Order EX600-DYPB – X16 Digital output Number of Outputs and Connector Symbol Content Output type 8 outputs / M12 connector (5pins) Symbol Description Summary of Product parts •EX600-DYPB-X16 Description Function Status display LED Displays the status of the unit.

  • Page 36: Mounting And Installation

    Mounting and Installation ■Wiring ○Connector pin assignment Configuration Pin number Signal name 24 V (Output) Output 2 Output 2 0 V (Output) Output 1 Output 1 : An M12 connector (4 pin) can also be connected. •Circuit diagram ●Precautions for handling Be sure to fit a seal cap on any unused connectors.

  • Page 37: Led Display

    LED Display The status display LED shows the following unit state. Various kinds of status can be checked as follows: Display Content The power supply for control and input, or the output device, is OFF. The output device is ON. Green LED is ON The output device has a short circuit.

  • Page 38: Specifications

    Specification ■Specifications Model EX600-DYPB-X16 Output type 1 Output connector M12 (5 pin) socket 8 outputs Number of outputs (2 outputs/connector) Power supply voltage 24 VDC Class2, 2 A (Control and input) Power supply voltage (Output) 24 VDC Class2, 2 A 0.5 A/output Max.
  • Page 39 ○Digital Output data The relationship between the connector position and the output data assignment is as shown below. •Output signal assignment (EX600-DYPB-X16) Connector number Connector position Pin 2 Output 1 Output 3 Output 5 Output 7 Output signal Pin 4 Output 0 Output 2 Output 4...

  • Page 40: Maintenance

    Maintenance Turn OFF the power supply, stop the supplied air, exhaust the residual pressure and verify the release of air before performing maintenance. Cleaning method Use a soft cloth to remove stains. For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains again with a dry cloth.

  • Page 41: Parameter Setting

    Parameter Setting The EX600 parameters can be configured for the system, each unit and each channel. Parameters can be changed by Web server. ■ Parameter definition and setting With EX600 series, parameters can be set for each unit. The table below shows settable parameters for the SI unit and input/output units. •SI unit parameters (1) Default Parameter...
  • Page 42 •SI unit parameters (2) Default Parameter Parameter Definition Item Content setting setting range Generates an error. Enable 4 Val: 1 to 65000 Generates error Valve when the operation Channel ON/OFF count exceeds the counter 3 set value. Does not generate an ○...
  • Page 43 •Digital input unit parameters Default Parameter Parameter Definition Item Content setting setting range The power Generates error ○ Enable Generates an error. supply short when the short circuit Unit circuit of the power detection for supply for the input Does not generate an control and Disable device is detected.
  • Page 44 •Digital output unit parameters Default Parameter Parameter Definition Item Content setting setting range Generates error ○ Enable Generates an error. Output load when the short Unit short circuit circuit of the output Does not generate an detection device is detected. Disable 1 error.

  • Page 45: I/O Map

    I/O Map I /O mapping The I/O mapping is shown with the following unit configuration as an example. Unit 0 Unit 1 Unit 2 Unit 3 Unit 4 DXPD-X16 DXPD-X16 DYPB-X16 DYPB-X16 SEN5-X16 Digital input Digital input Digital output Digital output SI unit unit unit...
  • Page 46 Input map : 8bytes fixed (Assembly instance 101) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Power Byte 0 Status Reserved (Out) *1 Power Byte 1 Reserved Status Reserved (C/I) *2 Unit 0 Unit 0 Unit 0 Unit 0...
  • Page 47 Configuration map : 16bytes fixed(Assembly instance 103) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Reserved ･･･ Reserved 1 Byte 9 Reserved ･･･ Reserved Byte 15 Reserved *1: Quick Connect mode(0:Normal mode 1:Quick Connect mode) It is necessary to reenter the power supply to reflect the setting.

  • Page 48: Hardware Configuration

    Hardware Configuration ■ EDS file and icon EDS file is required to configure the EX600. Furthermore, icons are necessary for the display icon of the EX600 on the configure. EDS file: ex600_sen5_x16_v11.eds Icon: ex600_1.ico ■Setting using RSLogix5000 When connecting EX600 series, use RSLogix5000 software by Rockwell Automation.
  • Page 49 •[Select Module] window is displayed. Select [ETHERNET-MODULE Generic Ethernet Module], and click on [OK]. -48- No.EX※※-OMU1021-A...
  • Page 50 •[Module Properties] window is displayed. Perform each setting. (1)Name: Input the description of specific unit. (2)Comm Format: Select the data format of Connection Parameters. (3)IP Address: Input IP Address which is set in SI unit. (4)Assembly Instance: Set as below. Description Decimal “Data-INT”...

  • Page 51: Web Server

    Web Server EX600 Web server functional overview The Web server function is provided by the EX600-SEN5-X16. The functions available vary depending on the mode. Function Admin mode Monitor only mode I/O Monitor Available Available Diagnostic status monitor Available Available Parameter setting Available Not available Force I/O setting...
  • Page 52 (4) When [Login] is selected after inputting Password, the screen below is displayed. Press the [Next] button. Caution The parameter setting is available with Admin mode only. -51- No.EX※※-OMU1021-A...
  • Page 53 (5) After pressing the [Next] button, the [SYSTEM CONFIGURATION STATUS] screen is displayed. This screen will be the TOP screen. When selecting the Unit Name, I/O monitor screen is displayed. When the Password is changed and Error Log is cleared, click here. Click here to logout.
  • Page 54 (6) When unit diagnostics is generated, the diagnostic information is displayed on the [SYSTEM CONFIGURATION STATUS] screen. The unit which requires a diagnostics can be specified. When selecting [LOG], the error log information is displayed. -53- No.EX※※-OMU1021-A...
  • Page 55 (7) When [Unit Name] is selected on the [SYSTEM CONFIGURATION STATUS] screen, the [I/O MONITOR] screen is displayed. (EX600-DX D) ON/OFF information can be monitored for each channel. Select here when selecting the channel to be displayed. Channels which require diagnostic and detailed diagnostic information are displayed.
  • Page 56 (8) Select the [UNIT PARAMETER] tab to display the [UNIT PARAMETER] screen. (EX600-DX D) When the [SET] button is selected after changing the set value, the parameter will be changed. -55- No.EX※※-OMU1021-A...
  • Page 57 (9) Select the [CHANNEL PARAMETER] tab to display the [CHANNEL PARAMETER] screen. (EX600-DX D) When the [SET] button is selected after changing the set value, the parameter will be changed. -56- No.EX※※-OMU1021-A...
  • Page 58 (10) Select the [FORCE MODE] tab to display the [FORCE MODE] screen. (EX600-DX D) Select the ON button to turn this ON. When it is confirmed that there are no abnormalities with the unit after turning it ON, select the [OK] button. -57- No.EX※※-OMU1021-A...
  • Page 59 (11) To change the Password, select [Admin Manager] and select [Change Password]. Input the old password first and the new password twice, and select [Store] to change the password. Caution Do not logout using the [x] button shown at the upper right of the screen. This can cause a malfunction.

  • Page 60: Accessories

    Accessories For the selection of accessories, refer to the catalog. (1)Valve plate EX600-ZMV1 Enclosed parts: Round head screw (M4 x 6), 2 pcs. Round head screw (M3 x 8), 4 pcs. EX600-ZMV2 (Specified for SY series) Enclosed parts: Round head screw (M4 x 6), 2 pcs. Round head screw (M3 x 8), 4 pcs.
  • Page 61 (4)Seal cap (10 pcs.) EX9-AWES: For M8 EX9-AWTS: For M12 (5)Marker (1 sheet, 88 pcs.) EX600-ZT1 (6)EtherNet/IP communication cable PCA-1446566: Cable with M12 connector, D code, Plug, Straight 5 m, SPEEDCON compatible EX9-AC010EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 1 m EX9-AC020EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 2 m EX9-AC030EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 3 m EX9-AC050EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 5 m...
  • Page 62 Revision history Edition A - EX600-DYPB-X16 added. - I/O map and hardware configuration are changed. 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. EtherNet/IP™...

This manual is also suitable for:

Ex600-ed3 16 seriesEx600-dxpd 16 seriesEx600-dypb 16 series

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