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SMC Networks EX260-PIL1 Operation Manual

Fieldbus system io-link compatible si unit
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Doc. No.DOC1070047-2
PRODUCT NAME
Fieldbus system
IO-Link compatible SI Unit
MODEL / Series / Product Number
EX260-PIL1

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Summary of Contents for SMC Networks EX260-PIL1

  • Page 1 Doc. No.DOC1070047-2 PRODUCT NAME Fieldbus system IO-Link compatible SI Unit MODEL / Series / Product Number EX260-PIL1...
  • Page 2 Contents Safety Instructions 1. Product summary 1.1. Features 1.2. Parts and description 2. Installation 2.1. Mounting 2.2. Wiring 3. Configuration 3.1. IODD file 3.2. Direct Parameter page 1 3.3. ISDU : IO-Link defined parameters 3.4. ISDU : Vendor defined parameters 4.

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.

  • Page 4: Limited Warranty And Disclaimer/Compliance Requirements

    Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing business. Use in non-manufacturing business is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling or assembling or replacing the unit, pay attention to the following: •Do not touch the sharp edges when overseeing the unit. •The unit joints are tightly bound with gaskets, so do not hit your hands when replacing the unit. •Do not put your fingers between them when joining the units.
  • Page 7 •Product handling Installation •Do not drop, hit or apply excessive shock to the fieldbus system. Otherwise, damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. If the screws are not tightened to the specified torque, the dustproof and waterproof performance (protection class) of the product is not guaranteed.
  • Page 8 •Mount the product in a place that is not exposed to excessive vibration or impact. Otherwise, failure or malfunction can result. •Do not use the product in an environment that is exposed to temperature cycle. Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product. •Do not expose the product to direct sunlight.
  • Page 9 Fieldbus System/ Industrial IoT Cybersecurity In recent years, factories have introduced industrial IoT, building up complex networks of production machines. These systems maybe subject to a new threat, cyberattack. To protect the industrial IoT from cyberattacks, it is important to take multiple measures (multi-layer protection) for IoT devices, networks and clouds. For this purpose, SMC recommends that the following measures are always taken into consideration.

  • Page 10: Product Summary

    1. Product summary 1.1. Features The SI (Serial Interface) Unit is an IO-Link compatible device for control of SMC pneumatic valve manifold. The SI Unit controls a valve manifold integrated with ejector system and has the following properties: For valve manifold, refer to the instruction manual for the valve manifold integrated with ejector system. The valve manifold part number is JSY1000-E.

  • Page 11: Parts And Description

    1.2. Parts and description Item Description Communication / Power Connector for IO-Link communication and supplying power to the SI Unit and connector valves. (M12 5-pin plug A-coded) Refer to Section 2.2.1. 2 FE terminal Functional earth. (M3 screw) Refer to Section 2.2.2.

  • Page 12: Installation

    2. Installation 2.1. Mounting 2.1.1. Valve manifold connection Connect the valve manifold with the 2 screws on the SI Unit. (Hexagonal socket wrench size 2.5 mm) Note  Tighten the screws while holding the SI Unit and the valve manifold so that there is no gap between them. ...
  • Page 13 2.2. Wiring Connect the communication / power cable and the FE cable. Select the appropriate cables to mate with the connectors mounted on the SI Unit, refer to Section 1. M12 5-pin plug, A-coded, communication / power connector 2. M3, FE (Functional Earth) terminal screw ①...
  • Page 14 2.2.2. FE terminal The SI Unit must be connected to FE (Functional Earth) to divert electromagnetic interference. Connect a grounding cable from the FE terminal screw on the SI Unit to the nearest functional earth point. The grounding cable should be as thick and short as reasonably possible. The recommended tightening torque for the FE terminal is 0.3 Nm.
  • Page 15 3. Configuration 3.1. IODD file An IODD (IO Device Description) file is a profile held by an IO-Link device, which contains device specific information such as process data, parameter and default values, vendor name and product name etc. The content of the IODD file description is defined as the IO-Link specification. The IODD file is supplied with a set of image files e.g., vendor logo, device photo and device icon.
  • Page 16 0x0003 (3) DataStorageIndex 0x000E (14) PDInputDescriptor 0x000F (15) PDOutputDescriptor 0x0010 (16) VendorName SMC Corporation 0x0011 (17) VendorText www.smcworld.com Without pressure value process data : EX260-PIL1 0x0012 (18) ProductName With pressure value process data : EX260-PIL1_PressureValueCyclic 0x0013 (19) ProductID EX260-PIL1 0x0014 (20) ProductText...
  • Page 17 3.3.1. SystemCommand (Index 2) The various reset commands supported by the SI Unit are as follows. Table 3-5. SystemCommand System Command Device reset Application reset Back-to-box Value 0x80 0x81 0x83 Set the vendor defined parameters Set the parameters to The SI Unit restarts with Summary to default values while maintaining default values and stop IO-...
  • Page 18 3.4. ISDU : Vendor defined parameters Table 3-8. Vendor defined parameters Index(dec) Subindex Access Parameter name Size[byte] DataStorage Section 0x0040(64) 1…24 Output operation at network fault 3.4.1 0x0041(65) 1…24 Output counter limit value 3.4.2 1 or 2 0x0042(66) 1…11 Extended parameter of sensor No.1 (Total 19) 1 or 2 0x0043(67)
  • Page 19 3.4.1. Output operation at network fault (Index 64) Table 3-9. Output operation at network fault Subindex Default Content Description Output operation at network Set the valve output operation when a communication error occurs. 0x00 fault of OUT0 0x00 : Force to OFF (Forces the output to turn off.) 0x01 : Force to ON (Forces the output to turn on.) …...
  • Page 20 3.4.3. Extended parameter of sensor No.x (Index 66-70) Parameters related to sensor extension functions such as energy saving function and valve protection function are set for each sensor. The data format is the same for each sensor No. For vacuum/pressure state (SensorState) and example of energy saving operation, refer to Section Table 3-11.
  • Page 21 Note  (*1): A combination conditions of Hx < Px exist for each. If the condition is not satisfied, diagnostic information is issued and the input process data of SensorState (Section 4.1.2) of the applicable sensor is fixed at 0. If H2 <...
  • Page 22 3.4.7. Valve short circuit status (Index 87) Table 3-15. Valve short circuit status Subindex Default Content Description 0x00 Valve short circuit status of OUT0 Read the valve output short circuit status. … … … 0x00 : No short circuit 0x01 : Short circuit occurred 0x00 Valve short circuit status of OUT23 3.4.8.
  • Page 23 3.4.13. Output count reset (Index 145) Table 3-21. Output count reset Subindex Default Content Description 0x00 Output count reset of OUT0 Reset the valve output counter value (Section 3.4.5). … … … 0x00 : No output count reset request 0x01 : Output count reset request 0x00 Output count reset of OUT23 3.4.14.

  • Page 24: Process Data

    3.2.2. The process data size occupied is as follows. Table 4-1. Process data size Pressure value DeviceID ProductName Input process data Output process data process data 0x0002AF EX260-PIL1 4 byte 3 byte 0x0002B0 EX260-PIL1_PressureValueCyclic 14 byte 3 byte Note ...
  • Page 25 4.1.2. Input process data : SensorState Table 4-3. Input process data : SensorState byte Content Description 0 : No vacuum pressure P1 is generated at sensor No.1 Sensor No.1 vacuum P1 state 1 : Vacuum pressure P1 is generated at sensor No.1 0 : No vacuum pressure P2 is generated at sensor No.1 Sensor No.1 vacuum P2 state 1 : Vacuum pressure P2 is generated at sensor No.1...
  • Page 26 4.1.3. Input process data : PressureValue Table 4-4. Input process data : PressureValue byte Content Description 0...15 Sensor No.1 pressure value 0...15 Sensor No.2 pressure value Pressure value in units of 0.1 kPa. Refer to Table 4-5. 0...15 Sensor No.3 pressure value Occupied when DeviceID is 0x0002AF and not occupied when DeviceID is 0x0002B0.
  • Page 27 4.2. Output process data : ValveOutput Table 4-6. Output process data : ValveOutput byte Content Description Output of OUT0 Output of OUT1 Output of OUT2 Output of OUT3 OUT0-7 Output of OUT4 Output of OUT5 Output of OUT6 Output of OUT7 Output of OUT8 Output of OUT9 Output of OUT10...
  • Page 28 5. Example of energy saving operation for ejector Energy saving function -> OUT0: Supply valve, OUT1: Release valve(0x00) (Refer to Section 3.4.3) Supply valve type -> N.C.(0x01) Positive pressure(700kPa) Threshold of Pressure P3 Threshold of Pressure P4 Atmospheric Time pressure Threshold of Vacuum P1 Energy saving...

  • Page 29: Led Indication

    6. LED indication / Event 6.1. LED Indication PWR(V) Colour Indication Description Green flashing (900 ms ON, Power supply for control/sensors is present and IO-Link communication is active. 100 ms OFF) Green Green ON Power supply for control/sensors is present and IO-Link communication is inactive. Power supply for control/sensors is not present.
  • Page 30 6.2. Event When an error occurs, an event with the same content as DetailedDeviceStatus (Section 3.3.3) will occur. Table 6-1. Event EventQualifier (byte 0) Event Content State Code MODE TYPE SOURCE INSTANCE Value (byte 1-2) bit 6-7 bit 4-5 bit 3 bit 0-2 Occur 0xF4...

  • Page 31: Specifications

    7. Specification 7.1. Specifications Table 7-1. Specifications Item Specification General IP67 (when fully installed to valve manifold) (complies with IEC60529) Protection class CE / UKCA Marking, UL(CSA) Standards Dimensions (W x L x H) 34.2 x 102.4 x 76.5 Housing material Weight 200 g Withstand voltage...
  • Page 32 7.2. Dimensions Fig 7-1. Dimensions of the SI Unit -32- No. DOC1070047-2...

  • Page 33: Block Diagram

    / Power ④ max. 24 connector ⑤ Noise ・・・ IO-Link filter transceiver M3 screw Logic circuit Built-in pressure sensors Isolator max. 5 Output circuit (PNP) SI Unit Valve Manifold Integrated with Ejector System (EX260-PIL1) Fig 7-2. Block diagram -33- No. DOC1070047-2...
  • Page 34 8. Accessories (1)Cable with connector on both sides (M12 - M12, Straight) Part number : EX9-AC 005 -SSPS Cable length (L) 500 mm 1,000 mm 2,000 mm 3,000 mm 5,000 mm 10,000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for control/sensors) M12 straight Connector...
  • Page 35 (2)Cable with connector on both sides (M12 - M12, Angle) Part number : EX9-AC 005 -SAPA Cable length (L) 500 mm 1,000 mm 2,000 mm 3,000 mm 5,000 mm 10,000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for control/sensors) M12 angle Connector ...
  • Page 36 (3)Y branch connector Part number : EX9-ACY02-S This connector is used to supply power for output by branching the communication / power cable in cases where IO-Link Port Class A IO-Link master is used. SI Unit (Port Class B) Power supply for valves Pin allocation on the power cable for valves when using Y branch connector (2 in the figure above)
  • Page 37 (4)Cable with connector on one side Part number : EX500-AC0 1 0- S Connector specification Straight Angle Cable length (L) 1,000 mm 5,000 mm EX500-AP0x0-S EX500-AP0x0-A Item Specification Pin No. Cable colour : Signal Cable O.D. φ6 mm Brown : L+ (+24 V for control/sensors) Electric wire cross section 0.3 mm / AWG22...
  • Page 38 (5)Cable with connector on one side (SPEEDCON) Part number : PCA-140180 4 Cable length (L) 1,500 mm 3,000 mm 5,000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for control/sensors) M12 straight Connector (SPEEDCON) White : P24 (+24 V for valves) Cable O.D.

  • Page 39: Troubleshooting Chart

    9. Troubleshooting The state of the SI Unit is indicated by the LED indication. If a problem occurs on the SI Unit, you can use the following chart to troubleshoot. Also refer to the online diagnostics via the IO-Link master to help identify the problem. 9.1.

  • Page 40: Troubleshooting Tables

    9.2. Troubleshooting tables Table 9-1. Troubleshooting "COM LED is OFF" State Probable causes Checking methods and measures  Check the communication / power cable wiring. Incorrect wiring.  Check the pin No. and wiring conditions of the communication / power connector, refer to Section 2.2.1.
  • Page 41 Table 9-5. Troubleshooting "ST LED is red ON" State Probable causes Checking methods and measures  Check Valve short circuit status (Section 3.4.7) and check the valve corresponding to the relevant output No. or Valve has a short circuit. replace if necessary. ...
  • Page 42 (EX260-PIL1) Ejector Supply Valve / *JSY1300T-5NZ Release Valve Spacer Type Ejector *JSY11M-EP-3VA-07S IOLM file for EX600-LBB1 and IODD IO-Link Device Tool file for EX260-PIL1 already imported 3 USB dongle EX9-ZSW-LDT1 License Key 4 End plate EX600-ED5 5 IO-Link master EX600-LBB1...
  • Page 43 10.1. When not using the IO-Link device verification function The following is an example of the procedure when IO-Link device validation is not performed. Since the IO-Link master performs IO-Link communication regardless of the device's VendorID and DeviceID, the DeviceID can be changed from the device's setting. (1)From the EX600-SEN7 web server, configure the IO-Link master EX600-LBB1 as follows.
  • Page 44 (3)Click [Go Online] to go online and select [read from master]. (4)Click [Check Devices], then click [Takeover devices into engineering]. (5)From the Port Config tab, double-click [EX260-PIL1] to open the IO-Link device window, then open the Process Data tab. -44-...
  • Page 45 (6)From the Generic tab, write 0xB0 to Index 0, Subindex 12 (LSB of DeviceID). The message "IO-Link Write Req success" is displayed in the Message Box. -45- No. DOC1070047-2...
  • Page 46 (7)From the next startup, the pressure value will be included in the process data. Here, the Device reset command (SI unit restart) is sent from the bottom of the Parameter tab. (8)After a successful Device reset, the upper left lamp turns orange (wrong device state). -46- No.
  • Page 47 (9)Click [Check Devices] to find ProductName : EX260-PIL1_PressureValueCyclic with pressure value process data. (10)Click [Takeover devices into engineering], then double-click [EX260-PIL1_PressureValueCyclic]. (11)Opening the Process Data tab contains pressure value data, and pressure values can be read in the process data. -47- No.
  • Page 48 (12)Open the Generic tab, the DeviceID is 0x0002B0 and the input process data size is 14 bytes. By following the same procedure to write 0xAF to Index 0, Subindex 12, and sending a Device reset command, you can return to without pressure value process data. Note ...
  • Page 49 10.2. When using the IO-Link device verification function The following is an example of the procedure when IO-Link device validation is performed. Since the IO-Link master performs IO-Link communication with devices that have the set VendorID and DeviceID, change the DeviceID from the master's setting. (1)From the EX600-SEN7 web server, configure the IO-Link master EX600-LBB1 as follows.
  • Page 50 (2)As in Section 10.1, click [Go Online] and select [read from master] to set the ProductName : EX260- PIL1_PressureValueCyclic with pressure value process data in the Port Config tab. (3)Double-click [EX260-PIL1_PressureValueCyclic], open the Process Data tab contains pressure value data, and pressure value can be read in the process data. -50- No.
  • Page 51 (=0x0002AF, DeviceID without pressure value process data) allows the device to be started as without pressure value process data. Close the IO-Link device window, click "Go Offline" once, click "Go Online", and select "read from master" again to set the ProductName : EX260-PIL1 without pressure value process data. -51- No. DOC1070047-2...
  • Page 52 (5)Double-click [EX260-PIL1] and open the Process Data tab, the process data does not contain pressure value data. Note  The DeviceID of the SI Unit is 0x0002AF or 0x0002B0. If DeviceID registration is set to a value other than 687 or 688, the IO-Link master will issue diagnostic information for connected device matching error, and IO-Link communication will not be possible.
  • Page 53 Revision history 1 : Contents revised in several places 2 : SI Unit diagram change Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...