HNC Electric HV590 Series User Manual
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HNC Electric HV590 Series User Manual

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HV590 Series Frequency Inverter
User Manual
HNC Electric Limited

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Summary of Contents for HNC Electric HV590 Series

  • Page 1 HV590 Series Frequency Inverter User Manual HNC Electric Limited...
  • Page 2 Foreword Thank you for using the HV590 series of high-performance vector inverter. New HV590 series is a general current vector control inverter integrated with the performance and features in a high degree. HV590 with industry-leading drive performance and functionality control, using unique current vector control algorithm can efficiently drive induction motor to achieve high accuracy, high torque and high-performance control.
  • Page 3 Definition of security In this manual, safety issues the following two categories： Warning： Due to the dangers posed against the required operation, may result in serious injury and even death; Causion： Due to the dangers posed against the required operation, may lead to moderate harm or minor injuries, and damage to the equipment;...
  • Page 4 Safety precautions Before Installation Warning Do not install inverter finding the control system with water in, or inverter with missing parts or damaged parts. Please do not install inverter when the packing list is not consistent with the physical name. Warning Carefully handled when loading, otherwise it may damage the inverter.
  • Page 5 Make sure the power is disconnected prior to the connection. Otherwise there will be danger of electric shock. The earth terminal shall be earthed reliably. Otherwise there may be danger of electric shock. Warning Please don't put the power line and the signal line from the same pipeline，when operating wiring, please make power line and signal line apart above 30cm.
  • Page 6 Upon Power-on Warning Do not open the cover of the inverter upon power-on.Otherwise there will be danger of electric shock! Do not touch the inverter and its surrounding circuit with wet hand. Otherwise there will be danger of electric shock. Do not touch the inverter terminals (including control terminal).
  • Page 7 the capacitor will cause damage! Make the inverter parameter settings, only with all pluggable plug in and out in the case of power outages!
  • Page 8 ● Use with the voltage different with the rated voltage If the HV590 series inverter is used outside the allowable working voltage range as specified in this manual, it is easily lead to the inverter devices damage. If needed, use the corresponding boost or lower voltage transformer processing.
  • Page 9 ●Change Three-phase Input to Two-phase Input It is not allowed to change the HV590 series three-phase inverter into two-phase. Otherwise, it may cause fault or damage to the inverter. This operation must be handed under HNC technical guidance. ●Lightning Surge Protection The series inverter has lightning over current protection device, and has certain self- protection ability against the lightning.
  • Page 10 EMC Guidance According to the national standard of GB/T12668.3, HV590 complys with the requirements for electromagnetic interference and anti-electromagnetic interference. HV590 series inverter meet international standard as below,the products have passed CE certification. ： IEC/EN 61800-5-1 2003 Safety Regulationson Commissionable Electric Drive System ：...

  • Page 11: Table Of Contents

    Section I. Product Information ................... 1 1.1 Nameplate specification ..................1 1.2 Model specification ....................1 1.3 Product series ......................2 1.4 Product shape ......................4 1.4.1 Product Component Name ................4 1.4.2 Product Outline, Mounting Dimension, and Weight ........5 1.5 Standard specification ...................
  • Page 12 3.1.2 Peripheral Electric Parts of HV590 ..............25 3.2 Mounting hole dimension ....................27 3.2.1 Braking unit & Braking resistance ..............27 3.2.2 Specifications of circuit breaker、cable and contactors ........ 28 Section IV. Keyboard Operation ..................29 4.1 Keyboard size ........................29 4.1.1 HV590 keyboard specification ................
  • Page 13 5.7 Output terminal：P5.00-P5.22 ..................72 5.8 Start/stop control：P6.00-P6.15 ................... 76 5.9 Keyboard and display：P7.00-P7.14 ................80 5.10 Auxiliary function：P8.00-P8.53 ................. 83 5.11 Overload and protection：P9.00-P9.70..............91 5.12 PID function group：PA.00-PA.28 ................100 5.13 Swing frequency, fixed length and counting：Pb.00-Pb.09 ......... 104 5.14 MS speed function&simple PLC function：PC.00-PC.51 ........
  • Page 14 7.2 Regular replacement of the device ................148 7.3 Storage ..........................148 7.4 Measuring and Judgment ..................... 148 7.5 Safety Precaution ......................148 Appendix I. H5RS485 Card & RS485Communication Protocol ........149 I.1 H5RS485 card ......................... 149 I.2 Communication protocol ....................149 I.2.1 Protocol content ....................

  • Page 15: Section I. Product Information

    Section I. Product Information HNC frequency inverters have been tested and inspected before leaving the manufacturer. Before unpacking the product, please check product packaging for shipping damage caused by careless transportation and whether the specifications and type of the product complies with the order.

  • Page 16: Product Series

    Section I. Product Information 1.3 Product series Motor adapter Inverter model Rated input A Rated output A 1PH single phase input：AC 220V，50/60Hz HV590-R40G1 HV590-R75G1 0.75 HV590-1R5G1 14.1 HV590-2R2G1 24.2 HV590-004G1 34.0 3PH 3-phase input：AC 220V，50/60Hz HV590-R40G2 HV590-R75G2 0.75 HV590-1R5G2 HV590-2R2G2 11.8 HV590-004G2 18.1...
  • Page 17 Section I. Product Information HV590-030G3 65.7 HV590-037G3 80.6 HV590-045G3 96.4 HV590-055G3 117.6 HV590-075G3 166.4 HV590-093G3 184.3 HV590-110G3 226.8 HV590-132G3 268.1 HV590-160G3 321.1 HV590-187G3 368.0 HV590-200G3 406.6 HV590-220G3 442.7 HV590-250G3 503.0 HV590-280G3 555.9 HV590-315G3 650.7 HV590-355G3 734.5 HV590-400G3 787.6 HV590-450G3 846.0 HV590-500G3 885.0 HV590-560G3...

  • Page 18: Product Shape

    Section I. Product Information HV590-110G4 216.0 HV590-132G4 220.7 HV590-160G4 264.2 HV590-187G4 309.4 HV590-200G4 334.4 HV590-220G4 363.9 HV590-250G4 407.9 HV590-280G4 457.4 HV590-315G4 533.2 HV590-355G4 623.3 HV590-400G4 706.9 HV590-450G4 760.0 HV590-500G4 865.0 HV590-560G4 970.0 HV590-630G4 1100.0 1000 Table 1-3 1.4 Product shape 1.4.1 Product Component Name HV590−R40G1/G2～HV590-2R2G1/G2 HV590-7R5G3 and below power class...

  • Page 19: Product Outline, Mounting Dimension, And Weight

    Section I. Product Information 1.4.2 Product Outline, Mounting Dimension, and Weight HV590−0R4G2～HV590−2R2G2、HV590−R75G3~HV590-7R5G3 and below power class HV590-011G3~HV590-220G3 power class HV590-185G3~HV590-400G3...
  • Page 20 Section I. Product Information Fig.1−4 Product outline and mounting dimension Shape dimension and nstallation dimension（mm） Weight Asse （kg Shape DIM mbly ） apert HV590−R40G1 HV590−R75G1 118.5 106.5 174.5 HV590−1R5G1 HV590−2R2G1 183.8 136.8 HV590-004G1 175.3 HV590−R40G2 HV590−R75G2 118.5 106.5 174.5 HV590−1R5G2 HV590−2R2G2 183.8 136.8...
  • Page 21 Section I. Product Information HV590−132G3 HV590−160G3 HV590−185G3 Cabinet installation HV590−132G3 1212 1191 HV590−160G3 HV590−185G3 Cabinet installation 1402 1372 HV590−200G3 HV590−220G3 Cabinet installation HV590−250G3 1627 1592 HV590−280G3 HV590−315G3 HV590−355G3 1772 1737 HV590−400G3 HV590−450G3 HV590−500G3 1200 2000 HV590−560G3 HV590−630G3 HV590−R75G4 118.5 106.5 174.5 HV590-1R5G4 HV590-2R2G4...
  • Page 22 Section I. Product Information HV590−185G4 Cabinet installation 1402 1372 HV590−200G4 HV590−220G4 Cabinet installation HV590−250G4 1627 1592 HV590−280G4 HV590−315G4 HV590−355G4 1772 1737 HV590−400G4 HV590−450G4 HV590−500G4 1200 2000 HV590−560G4 HV590−630G4...

  • Page 23: Standard Specification

    Section I. Product Information 5 Standard specification Item Specifications High performance of current vector control technology to realize Control system asynchronous motor and synchronous motor control Drive performance High efficiency driving for induction motor and synchronous motor Maximum frequency Vector control：0~300HzV/Fcontrol：0~3200Hz 0.5k~16kHz;thecarrierfrequency will automatically...
  • Page 24 Section I. Product Information Timingcontrol Timing control function：settimerange0Min~6500.0Min Multiple motor switch 4 groups of motor parameter,which can realize 4-motor switch control Multi-threaded bus support Support 3 kinds of field bus：RS485, Profibus-DP, CANopen Select optional H5PC1 analog input AI3x can accept the motor Motor overheat protection temperature sensor input(PT100、PT1000) Support difference,open collector, UVW, rotary transformer, sine...
  • Page 25 Section I. Product Information function extended card (1.IO extended card 2.user programmable card), RS485 communication card, Profibus-DP communication card, CANopen communication card, differential input PG card, UVW differential input PG card, rotating inverter PG card, OC input PG card. Indoor,and befreefromdirectsunlight,dust,corrosivegas, combustible Using place gas,oilsmoke, vapor,driporsalt.

  • Page 26: Interface Configuration

    Section I. Product Information 6 Interface configuration Interface Standard Optional 1 Optional 2 DI7~DI10 DI7~DI8 Multi-function card ： Input DI DI1~DI6 Communication card： H5PC1 H5RS485 1 way collector 1 way collector： 1 way collector output： output：DO1 ExtendedDO2 Extended DO2 Output DO 2 way relay：...
  • Page 27 Section I. Product Information keyboard：J5P1 6 groups of parameter can be stored Potentiometer 4-pump constant pressure water Constant pressure supply water supply board 4-pump soft start control panelH5WS Table：1-6.1 If you need accessories in the table, please declare in order.

  • Page 28: Section Ii. Installation &Wiring

    Section II. Installation &Wiring 2.1 Use of the environment Ambient temperature-10℃~40℃. Avoid electromagnetic interference and keep the unit away from the source of interference. Prevent dropping water, steam, dust powder, cotton fiber or fine metal powderfrominvasion. Prevent oil, salt and corrosive gas from entering it. Avoid vibration.
  • Page 29 Section II. Installation &Wiring Heat dissipation problems should be concerned when doing mechanical installation, please mind rules belows： Mounting space is shown in 2-2.1, which could ensure the heat sinking space of the inverter. However, the heat sinking of other devices in the cabinet shall also be considered. Install the inverter vertically so that the heat may be expelled from the top.However, the equipment cannot be installed upside down.

  • Page 30: Lower Cover Removable And Installation

    Section II. Installation &Wiring 2.3 Lower cover removable and installation Series below 7.5kW employ the plastic enclosure, refer to Fig. 2-3.1 for the removal of the lower cover of the plastic enclosure, users may directly upturn it for 90 degrees. Fig.

  • Page 31: Wiring

    Section II. Installation &Wiring 2.4 Wiring The wiring of frequency inverter includes two parts： main circuit and control circuit. Users must ensure correct connections according to the following connection diagram. 2.4.1 HV590 diagram Braking Unit DC reactor optional Circult braker Morotr Three phase AC power supply...

  • Page 32: Main Circuit Terminals (G Type)

    Section II. Installation &Wiring Main circuit terminals (G type) 2.5.1 HV590 main circuit terminals HV590−R40G2～HV590−004G2 & HV590−R75G3～HV590−015G3 Terminal symbol Terminal name and function description R、S、T Three-phase AC input terminal ⊕ 、B Connecting terminal of braking resistor Ө 、 ⊕ DC power input terminal; DC input terminal of external braking unit U、V、W Three-phase AC output terminal Grounding terminal PE...

  • Page 33: Control Circuit Terminals Description

    Section II. Installation &Wiring 2.6.2 Control circuit terminals description Terminals function description： Terminal Terminal Type FunctionDescription sign Name Provide +10V power supply for external units, with maximum output current of 10mA. External terminal of +10V-GND It is generally used as the operating power supply for 10V power supply the external potentiometer.
  • Page 34 Section II. Installation &Wiring Optical coupling isolation,dual polarity open collector output. Output voltage range ： 0V to 24V Output current Digitaloutput 1 Digital DO1-COM (High-speed range：0mA to 50mA Output pulseoutput) When used as high-speed pulse output , maximum frequency can reach 10kHz. Function code P5.00 as constraints Relay TB1-TC1...

  • Page 35: Description Of Wiring Of Control Terminals

    Section II. Installation &Wiring 2.6.3 Description of wiring of control terminals 1） Analoginput terminal Because the weak analog signal will be easily affected by the external interference, generally shielded cable shall be used, the cable length shall be as short as possible and no longer than 20 meters, as shown in Fig.
  • Page 36 Section II. Installation &Wiring 2） Digital input terminal It needs to employ shielded cable generally, with wiring distance of no longer than 20 meters. When valid driving is adopted, necessary filtering measures shall be taken to prevent the interference to the power supply. It is recommended to use the contact control mode.

  • Page 37: Standby Circuit

    Section II. Installation &Wiring and public terminal of external controller together.If you use an external power supply,jumper J9 must be removed,and connect external negative power supply to SP ,while positive power supply to DI port. 3） Digital output terminal When drive relay is essencial for digital output terminal,you should add absorption diode to both sides of relay coil.Or +24V dc power supply will be easily damaged.

  • Page 38: Section Iii. Fittings

    Section III. Fittings 3.1 Connection with peripheral devices 3.1.1 Connection of the Product and Peripheral Devices Power supply Circuit breaker or leakage circuit breaker Contactor Input AC reactor Input noise filter DC reactor Inverter Grounding Output noise filter Braking resistor Output AC reactor Motor Fig.3−1 Connection diagram of the product and peripheral devices...

  • Page 39: Peripheral Electric Parts Of Hv590

    If needing the filter, please connect with the company. Improve the power factor of the input side： 1.Improve the overall efficiency and thermal stability HV590 series can adopt 2.Effectively reduce the influence of high order DC reactor external DC reactor harmonicsat the input side on the inverter and according to the need.
  • Page 40 Section IV. Keyboard Operation inverter protection action 3.In general, if the distance between the inverter and themotor exceeds 100 meters, output AC reactor should be installed Between the inverter output The fittings can restrain the disturbance noise and Output EMI filter side and the motor,closetothe lead line leak current produced in the output side.

  • Page 41: Mounting Hole Dimension

    HNC braking unit. External DC reactor installation： For HV590 series inverter, external DC reactor can be ordered according to your needs.When installation,you should tear down copper platoon between DC+1 and DC+2 of inverter main circuit.And then add reactor between DC+1 and DC+2,wiring between reactor terminals and inverter terminals DC+1 and DC+2 have no polarity.

  • Page 42: Specifications Of Circuit Breaker、Cable And Contactors

    Section IV. Keyboard Operation 3.2.2 Specifications of circuit breaker、cable and contactors Terminal screwPE R、S、T、 ⊕ 、B、 Ө 、U、V、W breaker contacto Shape DIM wiresta wiresta （A） r（A） Termina FasteningMo Termina FasteningMo ndard( ndard( l screw ment(N· m) l screw ment(N· m) HV590−R40G1/G2 1.2～1.5 1.2～1.5...

  • Page 43: Section Iv. Keyboard Operation

    Section IV. Keyboard Operation Section IV. Keyboard Operation 4.1 Keyboard size 4.1.1 HV590 keyboard specification 50.000 Fig. 4-1.1 4.1.2 Keyboard warehouse JP3 dimension Fig. 4-1.2...

  • Page 44: Display Interface

    Section IV. Keyboard Operation 4.2 Display Interface Modification of function parameter, monitoring of inverter operation, control of inverter operation (start and stop) can be performed through the operation panel.Its shape and function area are shown as below： Command source indicator light FWD/REV indicator light Tune/fault indicator light On：Terminal operation control state...
  • Page 45 Section IV. Keyboard Operation *RMP(Hz+A)revolving speed unit *％(A+V)percentage Digital display area Digital display *5-bit LED display,monitor set frequency,output frequency,various monitoring data,alarm code etc. PRG+>>/SHIFT=QUIC Menu mode selection code,shift different menu mode according to the value of PP.03 (Function parameter mode as default) Programming key *Primary menu enter or exit Shift key...

  • Page 46: Examples For Parameter Setting

    Section IV. Keyboard Operation 4.3 Examples for parameter setting 4.3.1 Description of function code viewing and modificationmethod The operation panel of HV590 inverter adopts three-level menu structure to perform parameter setting.The three-level menu includes：function parameter group(level1menu)→ function code(level 2 menu)→setting value of function code(level 3 menu).The operation process is as shown in Figure below.

  • Page 47: User Set Parameter Operation Mode

    Section IV. Keyboard Operation Relevant function parameters PP.02、PP.03 set as below： Parameters display mode Default attributes value 1bit U group display selection No display PP.02 Display Set range 10bit A group display selecton No display Display Individual parameter mode Default display selection value 1bit...

  • Page 48: Check Method Of State Parameter

    Section IV. Keyboard Operation parameter：when PE is set to P0.00 ,it means no choosing,totally 30 functions can be set. If display “NULL” when entering menu, it means user set menu is null. 16 parameters have been stored at initial time for user’s convenience： P0.01：Control mode P0.02：Command source selection P0.03：Main frequency source selection...

  • Page 49: Motor Parameter Automatic Tuning

    4.3.6 Motor parameter automatic tuning Vector control running mode：before running, user must accurately input motor nameplate parameters. HV590 series inverter will be matching standard motor parameter according to this nameplate. Vector control methods are very much dependent on motor parameters, to get good control performance, accurate control motor parameters must be acquired.

  • Page 50: Test Running

    Section IV. Keyboard Operation A2.08： Asynchronous motor leakage inductance A2.09： Asynchronous motor mutual inductance P2.10： Asynchronous motor no-load current A3.06： Asynchronous motor stator resistance A3.07： Asynchronous motor rotor resistance Motor 3 A3.08： Asynchronous motor leakage inductance A3.09： Asynchronous motor mutual inductance P3.10：...

  • Page 51: Section V. Parameter Function Table

    Section V. Parameter Function Table Caution： The symbols in the function table are explained as follows： “★”：indicates that the parameter setup value cannot be modified when the inverter is in the running status. “●”：indicates that the parameter value is the actual detection record and cannot be modified. “☆”：indicates that the parameter setup value can be modified when the inverter is in stop status and running status.
  • Page 52 Section V. Parameter Function Table U0.05 The output power(kW) 0.1kW The calculated value of actual output power of motor U0.06 Output torque(%) 0.1% The output torque of the motor U0.07 DI input status IO input status，it’s value is a hexadecimal digit.Each bit corresponds to each input terminal state： 0~14 bit Input status Invalid...
  • Page 53 Section V. Parameter Function Table U0.11 AI3 voltage(V) 0.01V AI3 input voltage, corrected by AC.08~AC.11 U0.12 Count value Fb function group count function Pb.08~Pb.09 U0.13 Length value Fb function group fixed length function Pb.05~Pb.07 U0.14 Load speed display Motor actual running speed U0.15 PID set point PID percentage of reference value for running adjustment.
  • Page 54 Section V. Parameter Function Table Communication set value U0.29 Encoder feedback speed 0.01Hz PG feedback speed, accurate to 0.1hz U0.30 Main frequency X display 0.01Hz P0.03 main frequency source set frequency U0.31 Auxiliary frequency Y display 0.01Hz P0.04 auxiliary frequency source set frequency U0.32 View arbitrary memory address value To view arbitrary memory address, advanced commissioning function.
  • Page 55 Section V. Parameter Function Table display function. U0.42 DO output status intuitive display Display DO output status intuitively, offer DO output information more detailed than U0.08, advanced display function. U0.43 DI function status intuitive display1 Display DI function status 1 intuitively ,display(function 01－40) U0.44 DI function status intuitive display2 Display DI function status 2 intuitively ,display (function 41－80)

  • Page 56: Basic Function Group：p0.00-P0.28

    FVC is generally used for permanent magnet synchronous motor, while part of the small power applications can select V/F control mode. HV590 series support specific models of permanent magnet synchronous motor sensorless vector control mode. Please refer to HV590 users manual and HV590S dedicated users manual for using method.
  • Page 57 3：AI2 4：AI3(Potentiometer) Frequency is determined by analog input terminal. HV590 series control board offers 2 analog input terminal(AI1，AI2), optional device HNC5PC1 card can offer 1 isolated analog input terminal(AI3x). AI1，AI2 can be chosen as 0V~10V voltage input as well as 0mA~20mA current input by the jumper J3，J4 on control board.
  • Page 58 MS command running mode is set through different combination mode of digital input DI terminal. There are 4 MS command terminals with 16 status of HV590 series. PC group function codes correspond to 16 “MS command”. “MS command” is percentage relativing to P0.10( maximum frequency).
  • Page 59 Section V. Parameter Function Table P0.05 and P0.06. 3. When the frequency source is pulse input reference, it is similar to the analog value. Prompt： There is difference between the auxiliary frequency source Y selection and the main frequency source X setup value. That is to say, P0.03 and P0.04 cannot use the same frequency reference channel.
  • Page 60 Section V. Parameter Function Table 1：Main frequency source - auxiliary frequency source Y Operation result of main - auxiliary is target frequency. 2： MAX (main frequency source X, auxiliary frequency source Y) Choose bigger absolute value of the two as target frequency 3：...
  • Page 61 Section V. Parameter Function Table When upper limit is set through analog value or PULSE setup, P0.13 will be used as analog valueoffset. The addition of offset frequency and analog setup value of frequency upper limit is used as the final setup value of frequency upper limit. ☆...
  • Page 62 Section V. Parameter Function Table Output frequency Acceleraion/deceleration reference frequency Setting frequency Actual deceleration time Actual acceleration time Setting deceleration time Setting acceleration time Fig.5-1Acceleration/decelerationtime schematic diagram HV590 totally offers 4 groups of speed-up/speed-DOWN time for selection,you can shift through digital input terminal DI,4 groups of them are shown as follows：...
  • Page 63 Section V. Parameter Function Table Upon power fault or stop of the inverter, set the frequency value back to the setup value of “Preset Frequency” (P0.08). Frequency modification which set through keyboard “∧”、“ ∨ ” or terminal UP、 DOWN is cleared. 1：...
  • Page 64 CANopen communication card CANlink communication card HV590 series offers 3 kinds of communication mode. All of the 3 need to be equipped with optional communication card .And they can not be used at the same time. P0.28 is used to set the type of the optional communication card. When user replace the...

  • Page 65: Parameters For Motor 1：P1.00-P1.37

    Section V. Parameter Function Table 5.3 Parameters for motor 1：P1.00-P1.37 Factory Change Code Description/Display Setting Range Setting Limit General asynchronous motor Variable frequency asynchronous motor ★ P1.00 Motor type selection ★ P1.01 Rated power 0.1kW~1000.0kW ★ P1.02 Rated voltage 1V~2000V 0.01A~655.35A(Inverter power≦55kW) ★...
  • Page 66 Section V. Parameter Function Table UVW encoder HV590 support multiple encoder types. Different encoder should be equipped with different PG card. For specifications please refer to Appendix IV. All the 5 encoders are suitable for synchronous motor, while only ABZ incremental encoder and rotary transformer are suitable for asynchronous motor. After installing the PG card, make sure that P1.28 is accurate according to actual situation.

  • Page 67: Vector Control Function Group：p2.00-P2.22

    Section V. Parameter Function Table In the process of asynchronous complete tuning , asynchronous complete tuning is taken first, and then accelerate to 80% of motor rated frequency according to P0.17. After keeping the state for a period of time, then decelerate to stop according to P0.18 and stop tuning. Before asynchronous complete tuning , users should set motor type and motor nameplate parameters P1.00~P1.05 as well as encoder type and encoder pulse numbers P1.27、P1.28.
  • Page 68 Section V. Parameter Function Table reduceintegrationtime so that system has fast response characteristic and smaller overshoot. Notice：Improper PI parameter setting may lead to excessive speed overshoot , even voltage fault during overshoot drop. ☆ P2.06 100% Vector control slip gain 50%~200% This parameter is used to adjust motor steady speed precision for zero-speed sensor vector control mode.

  • Page 69: V/F Control Group：p3.00-P3.15

    Section V. Parameter Function Table If current oscillation or torque fluctuation is relatively big, users could manually turn down the PI proportional gain or integration gain. 5.5 V/F control group：P3.00-P3.15 This function group is only valid for V/F control mode. V/F control is suitable for general load such as draught fan, pump.
  • Page 70 Section V. Parameter Function Table Output voltage Output frequency Vb:Maximum output voltage V1:Manual torque boost voltage fb : Rated running frequency f1:Cutt-off frequency of torque boost Fig. 5-3 Manual torque boost schematic diagram To compensate the low frequency torque characteristics of V/F control, boost compensation should be made to inverter low frequency output voltage.
  • Page 71 Section V. Parameter Function Table Voltage % Frequency % V1-V3 ： MS speed V/F 1~3 segment F1-F3 ： MS speed V/F 1~3 segment voltage proportion frequency proportion Fb ： Rated motor running frequency Vb ： Rated motor frequency Fig. 5-4 Multi-point V/F curve setup schematic diagram ☆...
  • Page 72 Section V. Parameter Function Table PULSE pulse setup(DI5) MS command Simple PLC Communication setup 100% corresponding to the rated motor voltage (P1.02、A4.02、 A5.02、A5.02) VF separation voltage digital ☆ P3.14 0V~rated motor voltage setup VF separation is generally applied to induction heating control, inverter power supply control and torque motor control etc.

  • Page 73: Input Terminal：p4.00-P4.40

    HV590 series inverter has 6 multifunctional digital input terminals (DI1 to DI6), of which DI5 can be used as high-speed pulse input terminal, and HV590 series inverter also has 2 analog input terminals.If system needs more input/output terminal, it can be equipped with multi- function input/output expansion card and 1 analog input terminal(AI3x).
  • Page 74 Section V. Parameter Function Table Set inverter running mode as three line control mode.For Three line running control details please refer to function code P4.11(Terminal command mode). FWD JOG FJOG refers to jog forward running, RJOG refers to jog command(FJOG) reverse running.
  • Page 75 Section V. Parameter Function Table PID temporary invalid, the inverter maintains the current frequency output and no longer taking PID adjustment of PID pause frequency source. When this terminal command is valid, it clears the memorized PLC running phase and running time, and PLC status reset restores to the initial status of PLC running.
  • Page 76 Section V. Parameter Function Table It enables control mode to switch between inverter torque Speed control/ torque control and speed control. Inverter running in the A0.00 control switching defined mode when the terminal is invalid, and will switch to another mode when it is valid. Inverter stops at the fastest speed when the terminal is valid.
  • Page 77 Section V. Parameter Function Table P0.17、P0.18 Acc./dec. time 1 P8.03、P8.04 Acc./dec. time 2 P8.05、P8.06 Acc./dec. time 3 P8.07、P8.08 Acc./dec. time 4 Schedule 3 Motor terminal selection description： Corresponding Terminal2 Terminal1 Acc./dec. selection parameter P1、P2 group Motor 1 A2 group Motor 2 A3 group Motor 3 A4 group...
  • Page 78 Section V. Parameter Function Table Terminal Set value Description Forward(FWD) Reverse(REV) Among them ,DI1、DI2 are DI1~DI10 muti-fuction input terminal, level valid. 0 invalid，1 valid Command Stop Reverse(REV) Forward(FWD) Stop HV590 DIx (FWD) DIy (REV) Fig. 5-6 Two-line control mode 1 1：...
  • Page 79 Section V. Parameter Function Table In this operation mode, DI3terminal is the enable terminal, running direction controlled by DI1terminal 、DI2terminal. The descriptions on the terminal running command are as shown as below： Terminal Set value Description Forward(FWD) Reverse(REV) Three-line running control When in the need of running, users should first connect DI3 terminal.
  • Page 80 Section V. Parameter Function Table When in the need of stop, user should disconnect DIn terminal to meet the need. Among them, DI1, DI2, DI3 are multi-function input terminals of DI1~DI10. DI1 is of pulse valid, while DI2, DI3is of level valid. 0 invalid.
  • Page 81 Section V. Parameter Function Table Terminal Set value Description Forward(FWD) Reverse(REV) Three-line running control When in the need of running, users should first connect DI3 terminal. Forward and reverse running is realized through the rising edge of Di1 or DI2 Direction as first control priority control，when DI1 is valid，DI2 pulse rising edge is invalid,when DI2 is valid，DI1 pulse rising edge is invalid,When in the need of stop, user should disconnect DI3 terminal to meet the need.
  • Page 82 Section V. Parameter Function Table AI curve 1 maximum input ☆ P4.16 100.0% -100.00%~100.0% corresponding setup ☆ P4.17 0.10s AI1 filter time 0.00s~10.00s Corresponding setting ( frequency,torque ) 100% 0V(0mA) 10V(20mA) Corresponding setting ( frequency , torque ) 100% 0V(0mA) 10V(20mA) -100% Fig.
  • Page 83 Section V. Parameter Function Table Figure 5.10 shows typical setup cases. ☆ P4.18 0.00V AI curve 2 minimum input 0.00V~P4.20 AI curve 2 minimum input ☆ P4.19 0.0% -100.00%~100.0% corresponding setup ☆ P4.20 10.00V AI curve 2 maximum input P4.18~10.00V AI curve 2 maximum input ☆...
  • Page 84 Section V. Parameter Function Table Curve2(2 points，see P4.18~P4.21) Curve3(2 points，see P4.23~P4.26) Curve4(4 points，see A6.00~A6.07) Curve5(4 points，see A6.00~A6.07) 100bit AI3 curve selection Curve1(2 points，see P4.13~P4.16) Curve2(2 points，see P4.18~P4.21) Curve3(2 points，see P4.23~P4.26) Curve4(4 points，see A6.00~A6.07) Curve5(4 points，see A6.00~A6.07) The 1bit, 10bit, 100bit of the function code are used to choose the set curve of analog input AI1、 AI2、AI3 respectively.
  • Page 85 Section V. Parameter Function Table They are used to set delay time to inverter DI terminal state change. 1bit DI1 terminal valid state setup High level valid Low level valid DI2 terminal valid state setup 10bit High level valid Low level valid DI3 terminal valid state setup 100bit High level valid...
  • Page 86 Low level valid：Connection between COM and corresponding DI is invalid,disconnection valid. 5.7 Output terminal：P5.00-P5.22 HV590 series inverter provides two multifunctional analog terminal output selections,two multifunctional relay output terminal, oneDO terminal (can be used as high speed pulse output terminal as well as open collector switching output). If the above output terminals can not meet the field application, users should choose optional multi-function input/output expansion card.
  • Page 87 Section V. Parameter Function Table Frequency level detection FDT1 Refer to P8.19 and P8.20 function codes for details output Frequency arrival Refer to P8.21 function codes for details When inverter is in running status and output 0Hz , ON Null speed operation(stop without signal is output.
  • Page 88 Section V. Parameter Function Table Null speed operation 2(Stop with When inverter output 0Hz , ON signal is output. output) When inverter is in stop status, ON signal is output. When accumulated power-on time(P7.13) exceeds Total power-on time arrival P8.16 set value, it outputs ON signal. Inspection level of FDT2 frequency Please refer to function code P8.28、P8.29 for details.
  • Page 89 Section V. Parameter Function Table Y1P terminal output pulse frequency range：0.01kHz~P5.09(Y1P maximum frequency output), P5.09 could vary from 0.01kHz to 100.00kHz. AO1, AO2 output ranges from 0V to 10V, or 0mA to 20mA. The corresponding value range is shown in the table below： Setup Function Range...
  • Page 90 Section V. Parameter Function Table ☆ P5.17 0.0s Y1R output delay time 0.0s~3600.0s ☆ P5.18 0.0s RELAY1 output delay time 0.0s~3600.0s ☆ P5.19 0.0s RELAY2 output delay time 0.0s~3600.0s ☆ P5.20 0.0s DO1 output delay time 0.0s~3600.0s ☆ P5.21 0.0s DO2 output delay time 0.0s~3600.0s Set output terminal Y1R, relay 1, relay 2, DO1 and DO2 delay time that begins from status changing to...
  • Page 91 Section V. Parameter Function Table Revolving speed tracking startup Pre-excitation startup (AC asynchronous motor) 0： Direct startup： When the DC brake time is zero, it starts at the startup frequency. When the DC brake time is non-zero value, it can perform DC brake before start. It is suitable for the applications where small inertia may cause reverse rotation at the time of startup.
  • Page 92 It is used to select the frequency change mode during the inverter start and stop process. 0： Straight acceleration/ deceleration The output frequency increases or decreases along the straight line. HV590 series inverter provides 4 types of acceleration/deceleration time.It can select acceleration/ deceleration time via the multifunctional digital input terminals.
  • Page 93 Section V. Parameter Function Table which the changing slope of output frequency change to zero. The changing slope of output frequency is fixing within the time of t1 and t2. Output frequency Hz Setting frequency f Fig.5-11S-curve acceleration/deceleration schematicdiagram A Speed-Down to stop ☆...
  • Page 94 Section V. Parameter Function Table Output frequency P6.11 Output voltage effective value P6.12 DC brake quantity at stop P6.14 Running command Fig.5-13DC brake schematicdiagram ☆ P6.15 Brake utilization ratio 0%~100% 100% It is only valid for the inverter with built-in brake unit. It is used to adjust the duty ratio of the brake unit.When the brake utilization ratio is high,then the duty ratio of brake unit action is high,braking effect is strong.But there will be big fluctuation of inverter bus voltage.
  • Page 95 Section V. Parameter Function Table 2： Switching between forward and reverse rotation Switching the rotary direction of the motor via the MF/REV key on the keyboard is only enabled when the command source is “operation panel command”. 3： Forward jog It can perform forward jog (FJOG) operation via the MF/REV key on the keyboard.
  • Page 96 Section V. Parameter Function Table Setting frequency(Hz) Length value Bus voltage(V) PLC stage DI input status Load speed DO output status PID setting AI1 (V) Input pulse frequency(Hz) Reserved AI2 (V) Reserved AI3 (V) Reserved Counter If the above parameters need to be displayed at the time of stop, it can set their corresponding positions to 1 and then convert this binary number into decimal number and set it to P7.05.
  • Page 97 Section V. Parameter Function Table It displays the inverter accumulative power consumption. 5.10 Auxiliary function：P8.00-P8.53 Description/ Factory Change Code Setting Range Keyboard Display Setting Limit ☆ P8.00 2.00Hz 0.00Hz~maximum frequency Jog running frequency ☆ P8.01 20.0s 0.0s~6500.0s Jog acceleration time ☆...
  • Page 98 Section V. Parameter Function Table forward&reverse rotations It refers to the transit time at the 0Hz output point when the inverter switches between forward rotation and reverse rotation. As shown in figure 5-15. Output frequency Forward Reverse Dead zone time Fig.5-15 Rotation dead zone timeschematicdiagram Reverse rotation enabled ☆...
  • Page 99 Section V. Parameter Function Table arrival setup When the accumulated running time (P7.09) reaches this set running time, the digital output terminal DO outputs the ON signal of running time arrival. Invalid ☆ P8.18 Start protection selection Valid This parameter is used to improve the safety protection coefficient. If it is set to 1, it has two functions：...
  • Page 100 Section V. Parameter Function Table amplitude When inverter running frequency is in certain target frequency ,multi-function terminal DO outputs ON signal. P8.21 is used to set frequency arrival detection amplitude,percentage relativing to the maximum frequency.Frequency arrival schematic diagram is shown in Fig5-17. Output frequency Set frequency Detection amplitude...
  • Page 101 Section V. Parameter Function Table Dec. time1 & dec. time 2 ☆ P8.26 0.00Hz 0.00Hz~Maximum frequency frequency switching point It is valid when motor 1 is selected without switching acceleration / deceleration time through DI terminal. In inverter running process, P8.25 & P8.26 choose different acceleration / deceleration time according to the running frequency range.
  • Page 102 Section V. Parameter Function Table Running frequency Frequency detection range Random frequency arrival Frequency detection range Random frequency arrival detection signal or relay Fig.5-20 Random frequency arrival detection schematic diagram When inverter output frequency is within the positive & negative detection range of random frequency arrival detection value , multi-funtion terminal DO output ON signal.
  • Page 103 Section V. Parameter Function Table 0.0%(No detection) ☆ P8.36 Output current overlimit value 200.0% 0.1%~300.0%(Motor rated current) Output current overlimit ☆ P8.37 0.00s~600.00s 0.00s detection delay time Output current P8.36 Output current overlimit detection signal P8.37 Fig.5-22 Output current overlimit detection schematic diagram When inverter output current is larger than output current overlimit value(P8.36) ,and lasting time exceeds the software overlimit detection delay time ,inverter multi-function terminal DO output ON signal, fig.5-22 is schematic diagram of output current overlimit detection.
  • Page 104 Section V. Parameter Function Table Output current Random current arrival range Random current arrival Random current arrival range Random current arrival detection signal or relay Fig.5-23Random current arrival detection schematic diagram Invalid ☆ P8.42 Timing function selection Valid P8.44 setup ☆...
  • Page 105 Section V. Parameter Function Table below 40℃ P8.48=1：Cooling fan is always running after power-on. Sleep frequency(P8.51) ~maximum frequency ☆ P8.49 Wakeup frequency 0.00Hz (P0.10) ☆ P8.50 Wakeup delay time 0.0s 0.0s~6500.0s ☆ P8.51 Sleep frequency 0.00Hz 0.00Hz~wake-up frequency(P8.49) ☆ P8.52 Sleep delay time 0.0s 0.0s~6500.0s...
  • Page 106 Section V. Parameter Function Table Over-voltage stall protection ☆ P9.04 130% 120%~150%(3 phase) voltage Over voltage stall： When the output voltage of the inverter reaches setup of over voltage stall protection voltage (P9.04), if the inverter is running with acceleration speed, it will stop acceleration. When the inverter is running with constant speed, it will reduce the output frequency.
  • Page 107 1bit：It is used to choose whether to protect input phase loss. 10bit：Contactor attracting protection HV590 series inverter above 132kW (type G) has input phase fault protection function.For the inverter below 132kW (type P), the input phase fault protection function is invalid at any setup.
  • Page 108 Section V. Parameter Function Table 17=Err17 Contactor fault 18= Err18 Current inspection fault 19= Err19 Motor tuning fault 20= Err20 Encoder /PG card fault 21= Err21 EEPROM read & write fault 22= Err22 Inverter hardware fault 23= Err23 Short circuit to ground fault Reserved Reserved Reserved...
  • Page 109 Section V. Parameter Function Table ● P9.22 Third fault inverter state Reserved ● P9.23 Third fault power-on time The latest fault power-on time ● P9.24 Third fault running time The latest fault running time ● P9.27 Second fault frequency The latest fault frequency ●...
  • Page 110 Section V. Parameter Function Table BIT4 BIT3 BIT2 BIT1 BIT0 REL2 REL1 When output terminal status is ON, it’s corresponding binary digit is 1. OFF corresponds to 0. All DO status are converted to decimal display. ● P9.42 First fault inverter state Reserved ●...
  • Page 111 Section V. Parameter Function Table (Same with P9.47 1 bit) Runing time arrival(Fault No.26= Err26) 10000 (Same with P9.47 1 bit) User-defined fault 1(Fault No.27= Err27) 1bit (Same with P9.47 1 bit) User-defined fault 2(Fault No.28= Err28) 10bit (Same with P9.47 1 bit) Power-on time arrival(Fault No.29= Err29) 100bit (Same with P9.47 1 bit)
  • Page 112 Section V. Parameter Function Table PT100 PT1000 Motor overheating protection ☆ P9.57 110℃ 0℃~200℃ threshold Motor overheating pre-alarm ☆ P9.58 90℃ 0℃~200℃ threshold Temperature signal of motor temperature sensor should be connected to multi-function I/O expansion card(optional). Analog input signal AI3 can be used as motor temperature sensor input. Motor temperature sensor signal is connected to AI3,PGND end.
  • Page 113 Section V. Parameter Function Table P9.61 Bus voltage P9.62 (P9.59=1:Deceleration) P9.60 Recovery acceleration time Deceleration time3 Deceleration time4 P9.60 (P9.59=2 : Deceleration to stop) Deceleration time3 Deceleration time4 Fig.5-24 Transient stop action schematic diagram The function defines when instant outage or voltage suddenly drops, inverter compensating dc bus voltage decrease by load feedback enery through decreasing output revolving speed, which maintaining inverter running.
  • Page 114 Section V. Parameter Function Table frequency. In the load-off protection period, if the load restored, the inverter automatically restore to the set running frequency. ☆ P9.67 0.0%~50.0%(Maximum frequency) 20.0% Over speed detection value ☆ P9.68 0.0s~60.0s 1.0s Over speed detection time This function is only valid in speed sensor vector control.
  • Page 115 Section V. Parameter Function Table ☆ PA.01 50.0% PIDreference value 0.0%~100.0% It is used to select target parameter reference channel of process PID. Set target value of process PID is a relative value, set range is 0.0%~100.0%. PID feedback value is a relative value as well,PID play the role of making the two relative value the same.
  • Page 116 Section V. Parameter Function Table ： determines the degree of adjustment that PID regulator performs on the Differential time Td derivation between PID feedback value and reference value.Differential time means that if the feedback value changes100% within this time, the adjustment by the differential regulator (proportional effect and differential effect are omitted) will reach the maximum frequency.The longer differential time is, the higher the degree of adjustment will be.
  • Page 117 Section V. Parameter Function Table PID parameter switching ☆ PA.20 80.0% PA.19~100.0% deviation2 PI parameter PID parameter1 PA.05 、 PA.06 、 PA.07 PID parameter2 PA.15 、 PA.16 、 PA.17 PA.19 PA.20 PID deviation Fig.5-26PID parameter switching schematic diagram In some applications, one group of PID parameters can not meet the needs of the whole operation process.
  • Page 118 Section V. Parameter Function Table suppressing rapid change of PID output, so that the inverter operation tends to be stable. Output deviation forward ☆ PA.23 1.00% 0.00%~100.00% maximum value Output deviation reverse ☆ PA.24 1.00% 0.00%~100.00% maximum value PA.23 and PA.24 correspond to the output deviation maximum absolute value of forward running and reverse running respectively.
  • Page 119 Section V. Parameter Function Table When Pb.01 is set to 0, it meansthe swing amplitude is 0, andthe swing frequency is invalid. Output frequency Swing frequency amplitude Pb.00=0:Aw=Fset*Pb.01 Pb.00=1:Aw=Fmax*Pb.01 Swing frequency upper limit Central frequency Fset Swing frequency lower limit Textile hopping frequency =Aw*Pb.02 Acceleration according to acceleration time...
  • Page 120 Section V. Parameter Function Table Triangle wave falling time= Swing frequency cycle Pb.03 times (1-triangle wave rising time coefficient Pb.04) (unit： s) ☆ Pb.05 1000m 0m~65535m Setup length ☆ Pb.06 0m~65535m Actual length ☆ 100.0 0.1~6553.5 Pb.07 Pulse number per meter The three parameters such as setup length, actual length and number of pulses per meter are mainly used for fixed-length control.
  • Page 121 Section V. Parameter Function Table more abundant and practical uses. For specifications please refer to A7 group. Description/ Factory Change Code Setting Range Keyboard Display Setting Limit ☆ PC.00 0.0% MS command 0 -100.0%~100.0% ☆ PC.01 0.0% MS command 1 -100.0%~100.0% ☆...
  • Page 122 Section V. Parameter Function Table 2： Continuous circulation Upon completion of one single cycle of the inverter, it will enter next cycle and not stop until stop command is given. PC.19 Running direction PC.21 PC.14 PC.02 PC.15 PC.00 PC.01 PC.18 PC.20 PC.23 DO or RELAY output...
  • Page 123 Section V. Parameter Function Table ☆ PC.24 0.0s(h)~6553.5s(h) 0.0s(h) PLC 3segment running time ☆ PC.25 PLC 3segment acc./dec. time ☆ PC.26 0.0s(h)~6553.5s(h) 0.0s(h) PLC 4segment running time ☆ PC.27 PLC 4segment acc./dec. time ☆ PC.28 0.0s(h)~6553.5s(h) 0.0s(h) PLC 5 segment running time ☆...
  • Page 124 Section V. Parameter Function Table UP/DOWN can be modified It is used to select the reference channel of MS speed 0. Besides choosing PC.00, MS command 0 has many other options, which is convenient for switching between MS command and other set modes. Both MS command and simple PLC used as frequency source can easily realize switching between the two frequency sources.
  • Page 125 Section V. Parameter Function Table 0ms-20ms ☆ Pd.03 Response delay Excessive communication ☆ Pd.04 0.0(invalid), 0.1s-60.0s time 1bit MODBUS Non-standard MODBUS protocal Standard MODBUS protocal Profibus-DP ☆ Pd.05 Data transformat selection PPO1 format PPO2 format PPO3 format PPO5 format 0.01A Communication read ☆...
  • Page 126 Section V. Parameter Function Table ☆ PE.16 User function code 16 P0.00~PP .xx,A0.00~Ax.xx,U0.xx P0.00 ☆ PE.17 User function code 17 P0.00~PP .xx,A0.00~Ax.xx,U0.xx P0.00 ☆ PE.18 User function code 18 P0.00~PP .xx,A0.00~Ax.xx,U0.xx P0.00 ☆ PE.19 User function code 19 P0.00~PP .xx,A0.00~Ax.xx,U0.xx P0.00 ☆...
  • Page 127 Section V. Parameter Function Table Clear memory Restore factory parameters, Including motor parameters Backup user current parameter Restore user backup parameter 0： No function. 1： Restore to factory default value,motor parameter not included The inverter restores all the parameters excluding the following parameters of the factory default values：...
  • Page 128 User change parameter mode-U--C Display codes as below： HV590 series offers two groups of personalized parameter display mode ：user customization function mode, user change parameter mode. In user customization parameter mode, sign u is added to the user customization function code as default.
  • Page 129 Section V. Parameter Function Table MIN(AI1,AI2) MAX(AI1,AI2) Torque digital setup in torque ☆ -200.0%~200.0% 150% A0.03 control mode A0.01 is used to select torque set source. There are totally 8 kinds of torque set mode. Torque set is a relative value, which 100% corresponding to inverter rated torque. Set range ： 200.0%~200.0%.Maximum torque is 2 times that of inverter rated torque When the torque is set by selection 1~7, 100% of communication ,analog input, pulse input corresponding to A0.03.
  • Page 130 Section V. Parameter Function Table Function code A1.06 decide whether VDI is effective 10bit Virtual VDI2 State of virtual VYx decides whether VDI is effective Function code A1.06 decides whether VDI is effective Virtual VDI3 State of virtual VDOx decides whether VDI is effective Function code A1.06 decides whether VDI is effective...
  • Page 131 Section V. Parameter Function Table Valid 10000 Virtual VDI5 Invalid Valid State of virtual VDI terminal can be set through 2 setting methods, which is different from common digit input terminals, and select through A1.05. When choosing the corresponding VDO state as the decision of VDI state , valid state of VDI is depending on VDO output as valid or not.
  • Page 132 Section V. Parameter Function Table High level valid Low level valid AI is used as DI for this function group. AI input voltage is greater than 7V, corresponding AI terminal state is high level. AI input voltage is less than 3V, corresponding AI terminal state is low level. 3V~7V for hysteresis loop .
  • Page 133 Section V. Parameter Function Table ☆ VDO2 output delay time 0.0s~3600.0s A1.17 0.0s ☆ A1.18 VDO3 output delay time 0.0s 0.0s~3600.0s ☆ A1.19 VDO4 output delay time 0.0s 0.0s~3600.0s ☆ A1.20 VDO5 output delay time 0.0s 0.0s~3600.0s 1bit VDO1 Positive logic Negative logic 10bit VDO2...
  • Page 134 Section V. Parameter Function Table Setting Limit Keyboard Display General asynchronous motor ★ A2.00 Motor type selection Variable frequency asynchronous motor Permanent magnet synchronous motor ★ A2.01 Rated power 0.1kW~1000.0kW ★ A2.02 Rated voltage 1V~2000V 0.01A~655.35A(Inverter power <=55kW) ★ A2.03 Rated current 0.1A~6553.5A(Inverter power >55kW) ★...
  • Page 135 Section V. Parameter Function Table 0.1s~10.0s 0.1s No operation Asynchronous static tuning ★ A2.37 Tuning selection Asynchronous complete tuning Synchronous static tuning Synchronous complete tuning ☆ Speed loop proportional gain 1 A2.38 1~100 ☆ Speed loop integration time1 A2.39 0.01s~10.00s 0.50s ☆...
  • Page 136 Section V. Parameter Function Table Speed sensorless vector control(SVC) ★ A2.61 Motor2 control mode Speed sensor vector control(FVC) V/F control Same with the first motor Acceleration time1 Motor 2 acc./dec. time ☆ A2.62 Acceleration time 2 selection Acceleration time 3 Acceleration time 4 Auto torque hoist 0.0%...
  • Page 137 Section V. Parameter Function Table Random PWM invalid ☆ A5.03 Random PWM depth 1~10 PWM carrier frequency random depth Set the random PWM, monotonous and harsh electromagnetic noise can be changed to the heterogeneous and soft, the external electromagnetic interference can be effectively reduced. 0 indicates that the PWM is invalid.
  • Page 138 Section V. Parameter Function Table input AI curve 4 inflection point 1 ☆ A6.03 -100.0%~100.0% 30.0% input corresponding setup AI curve 4 inflection point 2 ☆ A6.04 A6.02~A6.06 6.00V input AI curve 4 inflection point 2 ☆ A6.05 -100.0%~100.0% 60.0% input corresponding setup ☆...
  • Page 139 Section V. Parameter Function Table ☆ A6.24 AI1 set hopping point -100.0%~100.0% 0.0% ☆ A6.25 AI1 set hopping amplitude 0.0%~100.0% 0.5% ☆ A6.26 AI2 set hopping point -100.0%~100.0% 0.0% ☆ A6.27 AI2 set hopping amplitude 0.0%~100.0% 0.5% ☆ A6.28 AI3 set hopping point -100.0%~100.0% 0.0% ☆...
  • Page 140 Section V. Parameter Function Table Programmable card torque ☆ A7.07 0.0% -200.0%-200.0% setup No command Forward command Reverse command Forward jog Programmable card ☆ A7.08 command setup Reverse jog Free stop Decelerate to stop Fault reset No fault Programmable card fault ☆...
  • Page 141 Section V. Parameter Function Table detection time 0.001s～10.000s Communication Master ☆ A8.07 0.001 data transmission cycle -100.00%～100.00% Receive data zero ★ A8.08 0.00 offsetfrequency -10.00～100.00 Receive data gain ★ A8.09 1.00 frequency Reverse A8.10 ★ 0.20Hz～10.00Hz A8.11 view 5.25 Extended function group：A9.00-A9.09 Description/ Factory Change...
  • Page 142 Section V. Parameter Function Table Factory ☆ AC.05 AI2 display voltage 1 0.500V~4.000V calibration Factory ☆ AC.06 AI2 measured voltage 2 6.000V~9.999V calibration Factory ☆ AC.07 AI2 display voltage 2 6.000V~9.999V calibration Factory ☆ AC.08 AI3 measured voltage 1 -9.999V~10.000V calibration Factory ☆...
  • Page 143 6.1 Fault alarm and solutions HV590 series can not only make full use of equipment performance but also implement effective protection. HV590 series has 51 alarming information and protection function.Once fault occurs, protection function acts,output stops, inverter fault relay contact starts,and fault code is been displayed on the display panel.
  • Page 144 Section VI. Fault Diagnosis & Solutions countermeasures 2、Adjust manual torque boost or V/F curve 3、Adjust voltage to normal range 4、Eliminate external faults 5、Parameter identification 6、Select speed tracking start or restart after motor stop 7、Cancel sudden added load 8、Choose inverter of greater power level Deceleration over current Fault name Panel display...
  • Page 145 Section VI. Fault Diagnosis & Solutions 4、Increase acceleration time Deceleration over voltage Fault name Panel display Fault No.6= Err06 1、High input voltage 2、External force drive motor operation during deceleration process Fault investigation 3、Deceleration time too short 4、No braking unit and brake resistence installed 1、Adjust voltage to normal range Fault 2、Cancel external force or install brake resistence...
  • Page 146 Section VI. Fault Diagnosis & Solutions Motor overload Fault name Panel display Fault No.11= Err11 1、Small type selection of inverter Fault investigation 2、Improper setup of P9.01 3、Overload or motor stall 1、Choose inverter of greater power level Fault counter 2、Set P9.01 correctly measures 3、Reduce the load and check the motor and mechanical condition Input phase lack...
  • Page 147 Section VI. Fault Diagnosis & Solutions 1、Input external fault signal through DI Fault investigation 2、Input external fault signal through IO Fault counter 1、Reset operation measures Fault name Communication fault Panel display Fault No.16= Err16 1、Abnornal communication cable 2、Wrongly set communication expansion card P0.28 Fault investigation 3、Wrongly set communication parameter PD group 4、Position machine operation anomalies...
  • Page 148 Section VI. Fault Diagnosis & Solutions 3、Set motor encoder type correctly 4、Eliminate circuit faults Fault name EEPROM read & write fault Panel display Fault No.21= Err21 Fault investigation 1、EEPROM chip damage Fault counter 1、Replace main control board measures Fault name Inverter hardware fault Panel display Fault No.22= Err22...
  • Page 149 Section VI. Fault Diagnosis & Solutions Fault investigation 1、Total power-on time arrive the set value Fault counter 1、Clear record information using parameter initialization function measures Fault name Load off fault Panel display Fault No.30= Err30 Fault investigation 1、Inverter running current less than P9.64 Fault counter 1、Confirm whether load off or P9.64, P9.65parameter settings is measures...
  • Page 150 Section VI. Fault Diagnosis & Solutions measures 2、Set motor encoder parameters correctly 3、Set inspection parameters properly according to actual situation Fault name Motor overtemperature fault Panel display Fault No.45= Err45 1、Temperature sensor wiring loose Fault investigation 2、Motor overtemperature Fault counter 1、Check sensor wiring and eliminate fault measures 2、Reduced carrier frequency or take other cooling measures for the motor...
  • Page 151 Section VI. Fault Diagnosis & Solutions +24V jumper loosening, control PLC and +24V jumper, consultthe board fault manufacturer. Closed loop vector Encoder fault; PG card fault; Replace encoder&reconfirm connections; control, motor speed drive board fault; encoder wrong replace PG card; consultmanufacturer. cannot ascend connection or poor contact The inverter frequently...
  • Page 152 Section VII. Inspection & Maintenance 7.1 Inspection and Maintenance Under normal working conditions, in addition to daily inspection, the frequency converter should be subject to regular inspection (for example inspection for overhaul or as specified but at an interval of at most six months). Please refer to the following table in order to prevent faults. Daily Regular Check item Check details...
  • Page 153 Section VII. Inspection & Maintenance 7.2 Regular replacement of the device In order to ensure the operation reliability of the frequency converter, in addition to regular maintenance and inspection, all the parts suffering long-term mechanical wear should be replaced at a regular interval, which includes all cooling fans and the filtering capacitors of main circuits for energy buffer and interchange and PCBs.
  • Page 154 Appendix I H5RS485 Card & RS485Communication Protocol I.1 H5RS485 card H5RS485 card produced by HNC is used with HV590 series inverter as RS485 ： communication card. It contains the following resources Table 2Jumper description Jumper number Description SP1 connection mode selection RS485 Termination resistor selection I.2 Communication protocol...
  • Page 155 (called the response), and for broadcast information issued by host machine , feedback needs not to be responded to the host. Communication data structure HV590 series inverter Modbus protocol communication data format is as follows： using RTU mode, messages are sent at least at interval of 3.5 bytes times pause.
  • Page 156 Appendix I H5RS485 Card & RS485Communication Protocol Start address highorder Start address loworder Register number highorder Register number loworder CRC CHK low order CRC CHK values to be calculated CRC CHK high order Slave response PD.05=0： Byte number high order Byte number low order Data P002H high order Data P002H low order...
  • Page 157 Appendix I H5RS485 Card & RS485Communication Protocol Slave response Data address high order Data address low order Data content high order Data content low order CRC CHK low order CRC CHK values to be calculated CRC CHK high order I.4 Cyclical Redundancy Check Cyclical Redundancy Check—CRC mode：CRC(Cyclical Redundancy Check) is in RTU frame format, message contains an error-checking field that is based on a CRC method.
  • Page 158 Appendix I H5RS485 Card & RS485Communication Protocol crc_result=(crc_result>>1)^0xa001; else crc_result=crc_result>>1; crc_result=((crc_result&0xff)<<8)|(crc_result>>8); return(crc_result);...
  • Page 159 Appendix I H5RS485 Card & RS485Communication Protocol I.5 Communication parameter address The chapter is about communication contents, it’s used to control the inverter operation, the status of the inverter and related parameter setup. Read and write functioncode parameters (Some function codesare not able to be changed, only for the manufacturer use.). The mark rules of function code parameters address：...
  • Page 160 Appendix I H5RS485 Card & RS485Communication Protocol 100C AI3 voltage 100D Counting value input 100E Length value input 100F Load speed 1010 PID setup 1011 PID feedback 1012 PLC process 1013 PULSE input pulse frequency, unit 0.01kHz 1014 Feedback speed, unit 0.1Hz 1015 Rest running time 1016...
  • Page 161 Appendix I H5RS485 Card & RS485Communication Protocol Read inverter status：(read-only) Status word address Status word function 0001：Forward operation 3000 0002：Reverse operation 0003：Stop Parameters lock password check：(if the return is the 8888H, it indicates the password checksum pass) Password address Contents of input password 1F00 ***** Digital output terminal control：(write-only)
  • Page 162 Appendix I H5RS485 Card & RS485Communication Protocol 0004：Constant speed over current 0005：Speed-up over voltage 0006：Speed-DOWN over voltage 0007：Constant speed over voltage 0008：Buffer resistance overload fault 0009：Under-voltage fault 000A：Inverter overload 000B：Motor overload 000C：Input phase lost 000D：Output phase lost 000E：Module overheating 000F：External fault 0010：Communication fault 0011：Contactor fault 0012：Current detection fault...
  • Page 163 Appendix I H5RS485 Card & RS485Communication Protocol This parameter is used to set the data transfer rate between the host computer and the inverter. Caution：The baud rate of the position machine and the inverter must be consistent. Or,communication is impossible.The higher the baud rate is,the faster the communication is. Data format Factory default value 0：No check：data format <8,N,2>...
  • Page 164 Appendix I H5RS485 Card & RS485Communication Protocol Pd.05=1：Select Standard Modbus protocol. Pd.05=0：Reading command, the slave returns the number of bytes which has one more byte than the standard Modbus protocol, for specific please refer to the protocol, the part of the "5 communication data structure”.
  • Page 165 Appendix II Parameter Settings List Parameters factory default values are shown as below： Description/Display Set value 1 Set value 2 Code Factory setting Monitor function group： U0.00-U0.61 0.01Hz U0.00 Running frequency 0.01Hz U0.01 Set frequency 0.1V U0.02 DC bus voltage U0.03 The output voltage Motor output current...
  • Page 166 Appendix II Parameter Settings List Main frequency X display 0.01Hz U0.30 0.01Hz U0.31 Auxiliary frequency Y display U0.32 View arbitrary memory address 0.0° U0.33 Synchronous motor rotor position U0.34 Motor temperature 1℃ 0.1% U0.35 Target torque U0.36 Rotary variable position U0.37 Power factor angle U0.38...
  • Page 167 Appendix II Parameter Settings List P0.07 Frequency source stacking selection P0.08 Preset frequency 50.00Hz P0.09 Running direction P0.10 Maximum frequency 50.00Hz P0.11 Frequency source upper limit P0.12 Frequency upper limit 50.00Hz P0.13 Frequency upper limit offset 0.00Hz P0.14 Frequency lower limit 0.00Hz P0.15 Carrier frequency...
  • Page 168 Appendix II Parameter Settings List ABZ incremental encoder AB phase P1.30 P1.31 Encoder installation angle 0.00 UVW phase sequence P1.32 UVW encoder offset angle 0.00 P1.33 P1.34 Rotary transformer pole pairs UVW pole-pairs P1.35 0.0s P1.36 PG dropped inspection time P1.37 Tuning selection Vector control function group：...
  • Page 169 Appendix II Parameter Settings List Torque boost cut-off frequency P3.02 50.00Hz Multi-point V/F frequency point F1 P3.03 0.00Hz Multi-point V/F voltage point V1 P3.04 0.0% Multi-point V/F frequency point F2 P3.05 0.00Hz Multi-point V/F voltage point V2 P3.06 0.0% Multi-point V/F frequency point F3 P3.07 0.00Hz Multi-point V/F voltage point V3...
  • Page 170 Appendix II Parameter Settings List 0.0% AI curve 2 minimum input corresponding setup P4.19 10.00V AI curve 2 maximum input P4.20 100.0% AI curve 2 maximum input corresponding setup P4.21 0.10s AI2 filter time P4.22 0.10V AI curve 3 minimum input P4.23 0.0% AI curve 3 minimum input corresponding setup...
  • Page 171 Appendix II Parameter Settings List 1.00 AO1 gain P5.11 0.00% AO2 zero offset P5.12 1.00 AO2 gain P5.13 0.0s Y1R output delay time P5.17 0.0s RELAY1 output delay time P5.18 0.0s RELAY2 output delay time P5.19 0.0s DO1 output delay time P5.20 0.0s DO2 output delay time...
  • Page 172 Appendix II Parameter Settings List product ID P7.08 P7.09 Accumulative running time P7.10 Performance version number P7.11 Software version No. P7.12 Load speed display decimal digits P7.13 Accumulative power-on time P7.14 Accumulative power consumption Auxiliary Function： P8.00-P8.53 2.00Hz P8.00 Jog running frequency 20.0s P8.01 Jog acceleration time...
  • Page 173 Appendix II Parameter Settings List 50.00Hz P8.28 Frequency detection value(FDT2) 5.0% P8.29 Frequency detection hysteresis value(FDT2) 50.00Hz P8.30 Random frequency arrival detection value1 0.0% P8.31 Random frequency arrival detection range1 50.00Hz P8.32 Random frequency arrival detection value2 0.0% P8.33 Random frequency arrival detection range2 5.0% P8.34 Zero-current detection level...
  • Page 174 Appendix II Parameter Settings List 150% P9.06 Over current stall protection current P9.07 Ground short circuit protection upon power-on P9.09 Fault auto reset times P9.10 Fault auto reset FAULT DO selection 1.0s P9.11 Fault auto reset interval P9.12 Input phase lack protection selection P9.13 Output phase lack protection selection P9.14...
  • Page 175 Appendix II Parameter Settings List 00000 Fault protection action selection 1 P9.47 Fault protection action selection 2 00000 P9.48 00000 Fault protection action selection 3 P9.49 P9.50 Fault protection action selection 4 00000 P9.54 Continued to run when fault frequency selection P9.55 100.0% Abnormal backup frequency...
  • Page 176 Appendix II Parameter Settings List 0.00s PID output filter time PA.13 PA.14 Reserved 20.0 Proportional gain Kp2 PA.15 2.00s Integration time Ti2 PA.16 0.000s Differential time Td2 PA.17 PA.18 PID parameter switching condition 20.0% PID parameter switching deviation1 PA.19 80.0% PID parameter switching deviation2 PA.20 0.0%...
  • Page 177 Appendix II Parameter Settings List 0.0% MS command 5 PC.05 0.0% MS command 6 PC.06 0.0% MS command 7 PC.07 0.0% MS command 8 PC.08 0.0% MS command 9 PC.09 0.0% MS command 10 PC.10 0.0% MS command 11 PC.11 0.0% MS command 12 PC.12...
  • Page 178 Appendix II Parameter Settings List 0.0s(h) PC.38 PLC 10 segment running time PLC 10 segment acc./dec. time PC.39 0.0s(h) PC.40 PLC 11 segment running time PLC 11 segment acc./dec. time PC.41 0.0s(h) PC.42 PLC 12 segment running time PLC 12 segment acc./dec. time PC.43 0.0s(h) PC.44...
  • Page 179 Appendix II Parameter Settings List User function code 10 P4.01 PE.10 User function code 11 P4.02 PE.11 User function code 12 P5.04 PE.12 User function code 13 P5.07 PE.13 User function code 14 P6.00 PE.14 User function code 15 P6.10 PE.15 User function code 16 P0.00...
  • Page 180 Appendix II Parameter Settings List Virtual IO： A1.00-A1.21 Virtual VDI1 function selection A1.00 Virtual VDI2 function selection A1.01 Virtual VDI3 function selection A1.02 Virtual VDI4 function selection A1.03 Virtual VDI5 function selection A1.04 00000 Virtual VD1 terminal valid state set mode A1.05 00000 Virtual VD1 terminal state...
  • Page 181 Appendix II Parameter Settings List A2.09 Asynchronous motor mutual inductance A2.10 Asynchronous motor no load current A2.16 Synchronous motor stator resistance Synchronous motor D-axis inductance A2.17 Synchronous motor Q-axis inductance A2.18 Synchronous motor A2.19 inductance resistance unit Synchronous motor back electromotive force 0.1V A2.20 coefficient.
  • Page 182 Appendix II Parameter Settings List 1300 A2.52 Excitation regulation integration gain 2000 A2.53 Torque regulation proportional gain 1300 A2.54 Torque regulation integration gain A2.55 Speed loop integration attribute A2.56 Synchronous motor field weakening mode 100% A2.57 Synchronous motor field weakening depth A2.58 Maximum field weakening current 100%...
  • Page 183 Appendix II Parameter Settings List -10.00V AI curve 4 minimum input A6.08 AI curve 5 minimum input corresponding -100.0% A6.09 setup -3.00V AI curve 5 inflection point 1 input A6.10 AI curve 5 inflection point 1 input -30.0% A6.11 corresponding setup 3.00V AI curve 5 inflection point 2 input A6.12...
  • Page 184 Appendix II Parameter Settings List Communication Master data transmission 0.001s A8.07 cycle 0.00% A8.08 Receive data zero offset frequency 1.00 A8.09 Receive data gain frequency Reverse A8.10 0.5Hz A8.11 view Extended function group：A9.00-A9.09 A9.00 A9.01 A9.02 A9.03 A9.04 A9.05 A9.06 A9.07 A9.08 A9.09...
  • Page 185 Appendix II Parameter Settings List A02 measured voltage 1 AC.17 Factory calibration A02 target voltage 2 AC.18 Factory calibration A02 measured voltage 2 AC.19 Factory calibration...
  • Page 186 Appendix II Parameter Settings List Appendix III Recommended accessories selection 1.Brake unit braking resistor selection： Motor Brake unit Number of brake Resistance Resistance brake torque(10%ED)% adapter model units configuration quantity 70W 750Ω 0.40 inverter inlay 100W 300Ω 0.75 inverter inlay 200W 300Ω...
  • Page 187 Appendix II Parameter Settings List 2．Input AC reactor Installation Shape dimension W*D*H Motor power Input reactor model dimension Note （mm） （mm） 75*55Φ6 0.75 HSG10A/5V-4007 140*85*140 75*55Φ6 HSG10A/5V-4015 140*85*140 75*55Φ6 HSG10A/5V-4022 140*85*140 75*55Φ6 HSG15A/5V-4037 140*85*140 75*55Φ6 HSG15A/5V-4055 140*85*140 82*75Φ6 HSG20A/5V-4075 175*130*140 82*75Φ6 HSG30A/5V-4110 175*130*140...
  • Page 188 Appendix II Parameter Settings List 3．Output AC reactor Installation Motor power Shape dimension W*D*H Output reactor model dimension Note （mm） （mm） 75*55Φ6 0.75 HSG10A/9V-4007 140*85*140 75*55Φ6 HSG10A/9V-4015 140*85*140 75*55Φ6 HSG10A/9V-4022 140*85*140 75*55Φ6 HSG15A/9V-4037 140*85*140 75*55Φ6 HSG15A/9V-4055 140*85*140 75*55Φ6 HSG20A/9V-4075 140*85*140 110*85Φ8 HSG30A/9V-4110 210*165*170...
  • Page 190 Product Feedback Dear users： Thank you for your interest and purchasing of HNC products! HNC adheres to the "user-centric", based on customer demand, and offering full customer service to enhance customer satisfaction. We hope to learn about your present and future demand for HNC products as well as your valuable feedback ofthe products.
  • Page 191 5. The Product Warranty Card is not re-issued. Please keep the card and present it to the maintenance personnel when asking for maintenance. 6. If there is any problem during the service, contact HNC Electric’s agent or HNC Electric directly.

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