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HNC Electric HV610 Series User Manual

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HV610 Series Frequency Inverter
User Manual
HNC Electric Limited

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Summary of Contents for HNC Electric HV610 Series

  • Page 1 HV610 Series Frequency Inverter User Manual HNC Electric Limited...
  • Page 2 PID parameter switching, parameter one-key recovery and user parameter backup. HV610 series frequency inverters are divided into two types of G/P according to their uses, and support G/P integration it can be used to drive various kinds of automatic production equipment such as fans, water pumps, textile, paper drawing, machine tools, packaging, food, etc.
  • Page 3 Precautions for safety The safe operation of the product depends on proper transportation, installation, operation and maintenance. Please pay attention to safety tips before carrying out these tasks. Safety symbol description In this instruction manual, safety matters are divided into the following two categories: When it is used incorrectly, it will cause danger and may lead to personal injury and death.

  • Page 4: Table Of Contents

    Table of contents Chapter I purchase inspection F7 group torque control ..........94 ......1 F8 group auxiliary function .........95 1.1 Check item .............. 1 F9 group fault and protection ........101 1.2 Nameplate description .......... 2 FA group PID function ..........106 1.2.1 Nameplate description .........2 FB group second group motor parameters ...111 1.2.2 Frequency inverter model description ..

  • Page 5: Chapter I Purchase Inspection

    Chapter I Purchase inspection Danger Do not install the frequency inverter if it is damaged, water intake, parts missing or  damaged Caution Handle with care and avoid falling shock.  Do not use your hands to pull or touch any components of the machine to avoid ...

  • Page 6: Nameplate Description

    1.2 Nameplate description Nameplate data  Description of frequency inverter model HV610 – 7R5 G 3 Inverter Series Voltage Single-phase220V Adaptati Three-phase220V 0.75kW Three-phase380V 7.5kW Three-phase460V 11kW 18.5kW Inverter Type 110kW General type 400kW Fan pump type Note: G1 input voltage range: Single-phase AC220V±15% G2 input voltage range: Three-phase AC220V±15% G3 input voltage range: Three-phase AC 380~440 (-15%~+10%) G4 input voltage range: Three-phase AC 460~480 (-15%~+10%)

  • Page 7: Description Of Parts Of Hv610 Inverter

    1.3 Description of components of frequency inverter Company logo label Operating keyboard Upper panel Keyboard tray Expansion card Lower panel Lower panel fixing screw Protective coil Control board terminal Main circuit connection terminal Nameplate position of frequency inverter Take HV610-022G3 as an example...

  • Page 8: Chapter Ii Installation Wiring

    Chapter II Installation wiring 2.1 Mechanical installation Danger Please install it on the refractory material board such as metal.  Installed on flammable materials, there is a risk of fire.  When two or more frequency inverters are installed in the same control cabinet please set ...

  • Page 9: Installation Space

    2.1.2 Installation Space The installation diagram of the frequency inverter is as follows: Monomer installation: the size of A is larger than 150 mm, because the upper and lower directions are air ducts, the space distance should be increased. When installing up and down: when installing the frequency inverter up and down, please press the heat insulation baffle as shown in the figure on the right.

  • Page 10: Electrical Installation

    2.2 Electrical Installation Danger Before wiring, please make sure that the input power supply is cut OFF to avoid electric  shock and fire. To ensure safety, grounding terminals must be reliably grounded according to the  specification requirements. Do not connect the input power supply to the U, V, and W terminals of the output by ...

  • Page 11: Main Circuit Wiring Method And Wiring

    3) Main loop terminal of frequency inverter of 45kw and above: Description of main circuit terminal of three-phase frequency inverter Terminal Name Description marking Three-phase power supply input R,S,T Connection point for AC input three-phase power supply terminal Negative and positive terminals of ㊀,㊉...

  • Page 12: Frequency Inverter Control Loop Terminal Description

    2.2.3 Frequency inverter control loop terminal description...
  • Page 14 HV610 jumper description: and its function table Jumper number Description GND ground terminal AO1 output terminal selection - voltage / current AO2 output terminal selection - voltage / current COM ground terminal AI2 analog input terminal selection - voltage / current J15 &...
  • Page 15 Terminal Category Terminal name Functional Description symbol External provide + 10v power supply the maximum output External current is 10mA, which is generally used as the working power +10V-GND connection + 10v supply for external potentiometer and the resistance value of power supply potentiometer ranges will be from 2.5k ~ 5kΩ...

  • Page 16: Standard Wiring Diagram Of Frequency Inverter

    2.2.4 Standard wiring diagram of frequency inverter Precautions: 1) Terminal means main circuit terminal and O means control circuit terminal.

  • Page 17: Control Loop Connection Mode

    2.2.5 Control circuit wiring mode a) Analog input terminal because weak analog voltage signals are particularly susceptible to external interference, shielded cables are generally required, and the wiring distance should be as short as possible, not exceeding 20m. As shown in the figure, when some analog signals are seriously disturbed, filter capacitors or ferrite cores need to be added to the analog signal source side: HV610 Potentiometer...
  • Page 18 This is one of the most common wiring methods. If an external power supply is used, the short connector between + 24V and OP and the short connector between COM and CME must be removed. The positive electrode of the external power supply is connected to OP and the negative electrode of the external power supply is connected to CME.
  • Page 19 c) Digital output terminal: When the digital output terminal needs to drive the relay, absorption diodes should be installed on both sides of the relay coil. Otherwise, it is easy to cause damage to the DC 24V power supply and the driving capacity is not more than 50mA.

  • Page 20: Chapter Iii Process Operation

    Chapter III Process operation 3.1 Operation keyboard and display interface The operating keyboard of the series of frequency inverters can modify the functional parameters of the frequency inverter, monitor the working state of the frequency inverter, and control the operation of the frequency inverter (starting and stopping).

  • Page 21: Key Function Description

    3.3 key function description Key name Functionalities Enter or exit the first-level menu and view the function Menu key sequence code Enter the menu screen step by step and set parameters Set key for confirmation Switch different menu modes according to F0 - 43 Menu mode select key median value ( the default is a menu mode ) Under the shutdown display interface and the operation...

  • Page 22: Trial Running

    automatically transfer to the next function code; while pressing PRG key is to abandon the current parameter modification and directly return to the secondary menu of the current function code serial number. Example: example of setting function code F3 - 02 to 15.00 Hz from 10.00 Hz In the level III menu state, if the parameter does not flash, it indicates that the function code cannot be modified.

  • Page 23: Parameters

    for the frequency inverter to have good driving performance and operating efficiency, the frequency inverter must obtain the preparation parameters of the controlled motor. Motor 1 parameter Parameter description Description Rated power / voltage / current / frequency / speed of Model parameters, manual...
  • Page 24 F1 - 08: Induction motor leakage inductance F1 - 09: Induction motor mutual inductance resistance F1 - 10: Asynchronous motor no-load current If the motor cannot be completely disconnected from the load, F1 - 29 (motor 2 is FB - 29) please select 1 (asynchronous motor is still tuned), and then press the run key on the panel to start the motor parameter identification operation.

  • Page 25: Chapter Iv Functional Parameters

    Chapter IV Functional parameters F0 - 46 is set to a value other than 0, i.e. the parameter protection password is set. In the function parameter mode and the user change parameter mode, the parameter menu cannot be entered until the password is correctly entered. To cancel the password, F0 - 46 needs to be set to 0.
  • Page 26 Function Factory Communica Name Setting range code value tion address 0: STOP / RES key stop function is valid only in STOP/RESET key keyboard operation mode F0-08 F008H function 1: STOP / RES key stop function is valid in any operation mode F0-09 Preset frequency...
  • Page 27 Function Factory Communica Name Setting range code value tion address Runtime frequency 0: Operating frequency F0-27 command UP / DOWN F01BH 1: Set frequency reference 0: Motor 1 F0-28 Motor selection F01CH 1: Motor 2 Auxiliary frequency Same as F0 - 03 ( main frequency source X ) F0-29 F01DH source Y...
  • Page 28 Function Factory Communica Name Setting range code value tion address Kilobit Hundreds DO output state AI1 voltage A12 voltage AI3 voltage Count value Length value Load speed PID setting 0000～FFFF Tens Ones PID feedback PLC stage PLUSE input pulse frequency Sync frequency Remaining run time AI1 pre-calibration voltage...
  • Page 29 Function Factory Communica Name Setting range code value tion address Bits: user customized parameter group display selection 0: not displayed 1: display F0-43 Special menu selection F02BH 10 bits: user changes parameter group display selection 0: not displayed 1:Display 0: modifiable, monitor able F0-44 Parameter access level F02CH...
  • Page 30 Function Factory Communica Name Setting range code value tion address F1-27 Encoder line number 1~65535 1024 F11BH 0: ABZ incremental encoder 1: UVW incremental encoder F1-28 Encoder type 2: resolver F11CH 3: sine and cosine encoder 4: provincial UVW encoder 0: no operation 1: simple static self - tuning F1-29...
  • Page 31 Function Factory Communica Name Setting range code value tion address F3 group V/F control parameters 0: straight line V/F 1: multi-segment V/F( F3 - 03 ~ F3 - 08 ) 2: square V/F 3: 1.2 Exponentiation V/F 4: 1.4 Exponentiation V/F F3-00 V/F curve setting F300H...
  • Page 32 Function Factory Communica Name Setting range code value tion address 0.0s～1000.0s V/F separation voltage F3-16 Note: indicates the time when 0v changes to the 0.0s F310H deceleration time rated voltage of the motor 0: frequency / voltage independently reduced to V/F separation shutdown F3-17 F311H...
  • Page 33 Function Factory Communica Name Setting range code value tion address F4 group output terminals FM terminal output mode 0: pulse output F4-00 F400H selection 1. switch output 0: no output 1: the frequency inverter is running 2: fault output ( fault for free shutdown ) 3: frequency level detection FD t1 output 4: frequency arrival FM switch output power...
  • Page 34 Function Factory Communica Name Setting range code value tion address 0: operating frequency FM pulse output function 1: set frequency F4-06 F406H selection 2: Output current 3: output torque ( absolute value of torque ) 4: output power 5: Output voltage AO1 output function 6: PULSE input ( 100.0 % corresponding F4-07...
  • Page 35 Function Factory Communica Name Setting range code value tion address Frequency detection F4-26 0.00Hz ~ maximum frequency 50.00Hz F41AH value ( FDT2 ) Frequency detection lag F4-27 0.0 % ~ 100.0 % ( FDT2 level ) 5.0% F41BH value ( FDT2 ) Frequency reaches F4-28 0.0 % ~ 100.0 % ( maximum frequency )
  • Page 36 Function Factory Communica Name Setting range code value tion address 7: terminal DOWN 8: free parking 9: fault reset (RESET) 10: suspension of operation X3 input terminal 11: external fault normally open input F5-02 F502H function selection 12: multi-segment command terminal 1 13: multi-segment command terminal 2 14: multi-segment command terminal 3 15: multi-segment command terminal 4...
  • Page 37 Function Factory Communica Name Setting range code value tion address F5-13 PULSE minimum input 0.00kHz～F5-15 0.00kHz F50DH PULSE minimum input F5-14 -100.0%～100.0% 0.0% F50EH correspondence setting F5-15 PULSE maximum input F5-13～100.00kHz 50.00kHz F50FH PULSE maximum input F5-16 -100.0%～100.0% 100.0% F510H setting F5-17 PULSE filtering time...
  • Page 38 Function Factory Communica Name Setting range code value tion address AI curve 3 minimum input F5-35 -100.0%～+100.0% -100.0% F523H corresponding settings AI curve 3 maximum F5-36 F5-34～+10.00V 10.00V F524H input AI curve 3 maximum F5-37 input corresponding -100.0%～+100.0% 100.0% F525H setting F5-38 AI3 filtering time...
  • Page 39 Function Factory Communica Name Setting range code value tion address AI curve 5 maximum F5-55 F5-53～+10.00V 10.00V F537H input AI curve 5 maximum F5-56 input corresponding -100.0%～+100.0% 100.0% F538H setting F5-65 AI1 sets jumping point -100.0%～100.0% 0.0% F541H F5-66 AI1 sets jump amplitude 0.0%～100.0% 0.5% F542H...
  • Page 40 Function Factory Communica Name Setting range code value tion address Model F6-18 Deceleration time 2 0s～6500.0s determin F612H ation Model F6-19 Acceleration time 3 0s～6500.0s determin F613H ation Model F6-20 Deceleration time 3 0s～6500.0s determin F614H ation Model F6-21 Acceleration time 4 0s～6500.0s determin F615H...
  • Page 41 Function Factory Communica Name Setting range code value tion address F8 group auxiliary function Set the cumulative F8-00 0h～65000h F800H power-up time Set the cumulative run F8-01 0h～65000h F801H time 1: G machine Selection of G/P F8-02 F802H machine 2: P machine 0: invalid F8-04 Timing function selection...
  • Page 42 Function Factory Communica Name Setting range code value tion address Instantaneous power F8-22 failure action judges OFF 60.0 % ~ 100.0 % ( standard bus voltage ) 80.0% F816H voltage Pendulum frequency 0: relative to center frequency F8-23 F817H setting mode 1: relative to maximum frequency F8-24 Swing amplitude...
  • Page 43 Function Factory Communica Name Setting range code value tion address Bits: motor overload ( OL2 ) 0: free parking 1: shut down according to shutdown method Fault protection action 2. continue running F9-14 00000 F90EH option 1 10 bits: input phase missing ( IPL ) 100 bits: output phase missing (OPL) 1000 bits: external fault ( ETF ) 10,000 bits: communication abnormality (COF)
  • Page 44 Function Factory Communica Name Setting range code value tion address Off - load protection 0: invalid F9-26 F91AH option 1: valid F9-27 Load shedding test level 0.0～100.0% 10.0% F91BH F9-28 Off loading test time 0.0～60.0s 1.0s F91CH Over - speed detection F9-30 0.0 % ~ 50.0 % (the maximum frequency ) 20.0%...
  • Page 45 Function Factory Communica Name Setting range code value tion address FA-16 Integration time Ti 0.01s～10.00s 2.00s FA10H FA-17 Differential time Td 0.000s～10.000s 0.000s FA11H 0: do not switch 1: switch through X terminal PID parameter switching FA-18 2: switch automatically according to deviation FA12H condition 3: automatically switch according to operating...
  • Page 46 Function Factory Communica Name Setting range code value tion address 0.01A ~ 655.35A ( frequency inverter power ≤ Model FB-03 Rated current of motor 55kW ) 0.1A ~ 6553.5A ( frequency inverter determin FB03H work rate > 55kW ) ation Model Rated frequency of FB-04...
  • Page 47 Function Factory Communica Name Setting range code value tion address 0: FB - 48 settings 1: AI1 2: AI2 Torque upper limit source 3: AI3 FB-47 under speed control 4: PULSE pulse FB2FH mode 5: communication given 6: MIN (AI1,AI2) 7: Full scale of 7: MAX (AI1, AI2)1-7 option, corresponding to FB-48 digital setting Numerical setting of...
  • Page 48 Function Factory Communica Name Setting range code value tion address Multi - segment FC-08 -100.0%～100.0% 0.0% FC08H instruction 8 Multi - segment FC-09 -100.0%～100.0% 0.0% FC09H instruction 9 Multi - segment FC-10 -100.0%～100.0% 0.0% FC0AH instruction 10 Multi - segment FC-11 -100.0%～100.0% 0.0%...
  • Page 49 Function Factory Communica Name Setting range code value tion address Simple PLC section 6 FC-30 0.0s(h)～6500.0s(h) 0.0s(h) FC1EH shipping time Selection of acceleration FC-31 and deceleration time for 0～3 FC1FH simple PLC section 6 Simple PLC section 7 FC-32 0.0s(h)～6500.0s(h) 0.0s(h) FC20H shipping time...
  • Page 50 Function Factory Communica Name Setting range code value tion address 0: given function code FC - 00 1: AI1 2: AI2 3: AI3 Given mode of 4: PULSE pulse FC-51 multi-segment instruction FC33H 5: PID 6: Given the preset frequency （ F 0-09 ） ， UP/ DOWN can be modified 7: the direct selection frequency of the terminal is multi-segment digital source...
  • Page 51 Function Factory Communica Name Setting range code value tion address FE-06 User function code 6 F0-00 FE06H FE-07 User function code 7 F0-00 FE07H FE-08 User function code 8 F0-00 FE08H FE-09 User function code 9 F0-00 FE09H FE-10 User function code 10 F0-00 FE0AH FE-11...
  • Page 52 Function Factory Communica Name Setting range code value tion address Over current suppression FF-10 50%～200.0% 150% FF0AH starting current Over current suppression 0: not suppressed FF-11 FF0BH enable 1: inhibition enable Post stall suppression FF-12 0～100 FF0CH gain Over current suppression FF-13 current compensation 50%～200.0%...
  • Page 53 Function Factory Communica Name Setting range code value tion address E0 group fault record group 0: no fault 1: reservations 2: accelerating over current 3: slow down over current 4: constant speed over current 5. accelerating over voltage 6: deceleration over voltage 7: constant speed over voltage 8: buffer resistance overload 9: under voltage...
  • Page 54 Function Factory Communica Name Setting range code value tion address Output terminal at the E0-07 AF07H third (most recent) failure Frequency inverter E0-08 status at the third ( most AF08H recent ) failure Power on time for the E0-09 third ( most recent ) AF09H failure Run time at the third...
  • Page 55 Function Factory Communica Name Setting range code value tion address Factory P2-02 AI1 measured voltage 2 -10.000V～10.000V A202H correction Factory P2-03 AI1 displayed voltage 2 -10.000V～10.000V A203H correction Factory P2-04 AI2 measured voltage 1 -10.000V～10.000V A204H correction Factory P2-05 AI2 displayed voltage 1 -10.000V～10.000V A205H correction...
  • Page 56 4.2 Summary table of monitoring parameters Communication Function code Name Minimum unit address U0 group basic monitoring parameters U0-00 Operating frequency ( Hz ) 0.01Hz 7000H U0-01 Set frequency ( Hz ) 0.01Hz 7001H U0-02 Busbar voltage (V) 0.1V 7002H U0-03 Output voltage (V) 7003H...
  • Page 57 Communication Function code Name Minimum unit address U0-30 Main frequency X display 0.01Hz 701EH Secondary frequency Y U0-31 0.01Hz 701FH display View any memory address U0-32 7020H values U0-34 Motor temperature value 1°C 7022H U0-35 Target torque ( % ) 0.1% 7023H U0-37...

  • Page 58: Chapter V Description Of Parameters

    Chapter V Description of parameters In this chapter: FX-XX YYYYYY N1～N2 (function cod ) (function code name) (function code range ) (default) F0 group basic function group F0 - 00 menu display selection 0～11 [11] 00: only f group parameters are displayed. 01: display f group and u group parameters.
  • Page 59 F0 - 03 command given way 0～9 [1] 0: digital setting (no memory when power fails) The initial value of the set frequency is F0 - 09 " preset frequency". The setting frequency value of the frequency inverter can be changed through the ▲ key and ▼ key of the keyboard (or up and down of the multi-function energy input terminal).
  • Page 60 8. PID The output of process PID control is selected as the operating frequency. It is generally used in field closed-loop control of process, such as constant pressure closed-loop control and constant tension closed-loop control. When applying PID as the frequency source, the relevant parameters of FA group “PID function" need to be set. 9.
  • Page 61 2: forward and reverse switching Switches the direction of the frequency command through the jog. K key This function is only valid when the command source is the command channel of the operation panel. 3: forward jog through Keyboard jog. K key to realize forward jog (FJOG). 4: reverse jog through Keyboard jog.
  • Page 62 F0 - 13 acceleration and deceleration time reference 0～2 [0] frequency 0: the reference frequency is the maximum frequency (F0 - 16) 1: set the frequency at the reference frequency. When F0 - 13 is selected as 1, the acceleration and deceleration time is related to the set frequency. If the set frequency changes frequently, the acceleration of the motor will change.
  • Page 63 F0 - 20 lower limit frequency 0.00 Hz ~ upper limit frequency [ 0.00 Hz ] F0 - 21 operating formula for setting frequency lower 0～2 [0] than lower limit frequency When the frequency command is lower than the lower limit frequency set by F0 - 20, the frequency inverter can be stopped, run at the lower limit frequency, or run at zero speed.
  • Page 64 During operation, the LED display content is set by F0 - 37 / F0 - 38. When shutting down, the LED display content is set by F0 - 37 / F0 - 38. F0 - 26 digital setting frequency shutdown memory 0～1 [1] selections This function is only valid when the frequency source is set digitally.
  • Page 65 F0 – 30 Selection of Y range of auxiliary frequency 0～1 [0] source during superposition F0 – 31 Auxiliary frequency source Y range when is 0～150% [0%] superimposed These two parameters are used to determine the adjustment range of the auxiliary frequency source when the frequency source is selected as “frequency superposition".
  • Page 66 Defines the binding combination between three kinds of operation command channels and nine kinds of frequency given channels to facilitate synchronous switching change. The meaning of the given channel of the above frequency is the same as that of F0 - 03 selected by the main frequency source X.
  • Page 67 F0 - 40 load speed display factor 0.0001～6.5000 [3.0000] When it is necessary to display the load speed, the corresponding relation between the output frequency of the frequency inverter and the load speed is adjusted through this parameter. Please refer to F0 - 41 for specific correspondence.

  • Page 68: F1 Group Motor Parameters

    When there is a display for personality parameter mode display selection (F0 - 43), you can switch to different parameter display modes through quick key at this time. The default value is only function parameter mode display. F0 - 44 function code modification attribute 0～1 [0] 0: modifiable, user can modify function code through panel keyboard or communication.
  • Page 69 0.001Ω～65.535Ω( frequency inverter power ≤55kW ) F1-06 stator resistance of asynchronous motor 0.0001 ~ 6.5535 ( frequency inverter power > 55kW ) [ model determination ] 0.001Ω～65.535Ω( frequency inverter power ≤55kW ) F1-07 rotor resistance of asynchronous motor 0.0001 ~ 6.5535 ( frequency inverter power > 55kW ) [ model determination ] 0.01 ~ 655.35 mH ( frequency inverter power ≤...

  • Page 70: F2 Group Motor Vector Control Parameters

    3.3 Then press the run key, and the frequency inverter will be set. 3.4 When the operation light on the panel goes out, it indicates that the setting is done. F2 group motor vector control parameters F2 group function codes are only valid for vector control and invalid for VF control. F2 - 00 speed loop proportional gain kp1 1～100 [30] F2 - 01 speed loop proportional gain Ti1...

  • Page 71: F3 Group V/F Control Parameter

    F2-06 vector controlled slip gain 50%～200% [100%] 0.000s～0.100s [0.000s] F2-07 SVC torque filter time constant F2-09 torque upper limit source under speed control 0～5 [0] mode F2-10 torque upper limit digital setting under speed 0.0%～200.0% [150.0%] control mode In the speed control mode, the maximum output torque of the frequency inverter is controlled by the torque upper limit source.
  • Page 72 At this time, the output frequency of the frequency inverter and the output voltage are independent of each other. The output frequency is determined by the frequency source, while the output voltage is determined by F3 - 13 (VF separated voltage source). VF complete separation mode is generally used in induction heating, frequency inverter power supply, torque motor control and other occasions.
  • Page 73 1. The curve of multi-point V/F shall be set according to the load characteristics of the motor. When setting, it is necessary to confirm that the following conditions are established: v1 < v2 < v3, f1 < F2 < F3. 2.
  • Page 74 VF separation is generally used in induction heating, frequency inverter power supply, torque motor control and other occasions. When VF separation control is selected, the output voltage can be set through function code F3 - 14, or it can come from analog quantity, multi - Segments instruction, PLC, PID or communication given. When non-digital setting is used, each set 100 % corresponds to the rated voltage of the motor, and when the percentage set by the analog output is negative, the set absolute value is taken as the valid setting value.

  • Page 75: F4 Group Output Terminal

    F3 - 17 = 0 V/F independent deceleration mode F3 - 17 = 1 first step-down and then step-down mode Output voltage Time Output frequency Time T2 t1 is that actual time require to reduce the voltage to T2 t1 is that actual time require to reduce the voltage to zero zero T2 is that actual time require to reduce the frequency to zero T2 is that actual time require to reduce the frequency to...
  • Page 76 Setting Functionalities Description value When the frequency inverter fails and the fault stops, an on Fault output ( fault shutdown ) signal is output. Frequency level detection FDT1 Please refer to the descriptions of function codes F4 - 24 and output F4 - 25.
  • Page 77 Setting Functionalities Description value Reserve Reserve Reserve Reserve Zero speed operation in 2 ( also input When the output frequency of the frequency inverter is 0, the during shutdown) on signal is output. This signal is also in shutdown state. When the frequency inverter's accumulated power-on time (U0 Cumulative power-on time arrives - 71) exceeds the time set by F8 - 00, the frequency inverter...
  • Page 78 The FMP terminal output pulse frequency ranges from 0.01 kHz to F4 - 09 (FMP output the maximum frequency), and F4 - 09 can be set between 0.01 kHz and 100.00 kHz. The analog outputs AO1 and AO2 range from 0V to 10V, or 0 mA to 20 mA. The calibration relationship between the range of pulse output or analog output and corresponding functions is shown in the following table: Setting...
  • Page 79 The above function codes are generally used to correct the zero offset of the analog output and the deviation of the output amplitude. It can also be used to customize the required AO output curve. If the zero offset is represented by “b", the gain is represented by k, the actual output is represented by y, and the standard output is represented by x, the actual output is: Y = kX + b * 10V.
  • Page 80 Output voltage FDT lag Time Detected signal Figure 5 - 09 FDT level diagram F4 - 28 frequencies reaches detection width 0.00 ~ 100 % (maximum frequency) [0.0 %] When the operating frequency of the frequency inverter is within a certain range of the target frequency, the multi-function (04) DO of the frequency inverter outputs an on signal.

  • Page 81: F5 Group Input Terminal

    F4-33 arbitrarily reaching current 1 0.0 % ~ 300.0 % ( rated current of motor ) [ 100.0 % ] F4-34 the width of current 1 is arbitrarily reach 0.0 % ~ 300.0 % ( rated current of motor ) [ 0.0% ] F4-35 arbitrarily reaching current 2 0.0 % ~ 300.0 % ( rated current of motor ) [ 100.0% ] F4-36 the width of current 2 is arbitrarily reach...
  • Page 82 F5 – 06 X7 terminals function selection 0 ~ 60 [8] These parameters are used to set the functions of the digital multi-function input terminals and the functions that can be selected are shown in the following table: Setting Functionalities Description value The unused terminals can be set to “no function"...
  • Page 83 Setting Functionalities Description value When the command source is set to terminal control (F0 - 02 = 1), this terminal can switch between terminal control and Control command switching terminal keyboard control. When the command source is set to communication control (F0 - 02 = 2), this terminal can switch between communication control and keyboard control.
  • Page 84 Setting Functionalities Description value 2 sets of motor parameters can be switched through the 2 Motor selection terminal 1 states of terminals, see table 3 for details. Reserve Reserve When the PID parameter switching condition is X terminal (FA - 18 = 1), when the terminal is invalid, the PID parameters are FA PID parameter switching - 05 ~ FA - 07;...
  • Page 85 Corresponding Command setting parameter Multi - segment FC-05 instruction 5 Multi - segment FC-06 instruction 6 Multi - segment FC-07 instruction 7 Multi - segment FC-08 instruction 8 Multi - segment FC-09 instruction 9 Multi - segment FC-10 instruction 10 Multi - segment FC-11 instruction 11...
  • Page 86 F5 - 10 11 terminal command mode 0～3 [0] This parameter defines four different ways to control the operation of the frequency inverter through external terminals. Note: for convenience of explanation, the X1, X2 and X3 terminals among the X1 - X7 multifunction input terminals are randomly selected as external terminals.
  • Page 87 Operating instructions Forward Reversal Stop Stop Figure 5 - 12 two-wire modes 2 As shown in the above figure, in this control mode, k2 opens the frequency inverter for forward rotation and k2 closes the frequency inverter for reverse rotation in the k1 closed state. K1 is disconnected and the frequency inverter stops running.
  • Page 88 Function code Name Setting value Functional description F5-11 Terminal command mode Three wire type 2 X1 terminal function F5-00 Operation enable selection X2 terminal function Positive and negative F5-01 selection direction of operation X3 terminal function Three - wire operation F5-02 selection control...
  • Page 89 F5 - 20 X3 delay time 0.0s～3600.0s [0.00S] Used to set the delay time for the change of X terminal state by the frequency inverter at present, only X1, X2, X3 have the function of setting the delay time. F5 - 21 X terminal active mode selection 1 00000～11111 [00000] Bit: x1 terminal logic set to 0: positive logic...
  • Page 90 Correspondence setting (Frequency / torque) Correspondence setting (Frequency / torque) Figure 5 - 16 simulates the correspondence between a given value and a set value F5 - 29 AI curve 2 minimum input 0.00V～F5-31 [0.00V] F5 - 30 AI curve 2 minimum input corresponding settings -100.0%～100.0% [0.0%] F5 - 31 AI curve 2 maximum input F5-29～10.00V [10.00V] F5 - 32 AI curve 2 maximum input corresponding settings -100.0%～100.0% [100.0%]...
  • Page 91 F5 - 40 AI is lower than the minimum input setting 000～111 [000] selection Bit: AI1 is lower than the minimum input setting selection 0: corresponds to minimum input settings. 1：0.0% If it is less than the minimum input, 0.0 % is considered as input. 10 bits: AI2 is lower than the minimum input setting and the definitions of 0～1 is the same as the individual bits.
  • Page 92 F5-54 AI curve 5 inflection point 2 input corresponding -100.0%～100.0% 【60.0%】 settings F5-55 AI curve 5 maximum input F5-53～10.00V 【10.00V】 F5-56 AI curve 5 maximum input corresponding settings -100.0%～100.0% 【100.0%】 The functions of curve 4 and curve 5 are similar to those of curve 1 to curve 3, but curve 1 to curve 3 are 2 - point straight lines, while curve 4 and curve 5 are 4 - point curves, which can realize more flexible correspondence.

  • Page 93: F6 Group Start-Stop Control

    -100.0%～100.0% 【0.0%】 F5-69 AI3 sets jumping point F5-70 AI3 sets jump amplitude 0.0% - 100.0% 【0.5%】 Analog quantity inputs AI1 to AI3 have the function of setting value jump. The skip function refers to setting the analog quantity corresponding to changes in the upper and lower sections of the skip point. The value is fixed to the value of the jumping point.
  • Page 94 F6 - 02 rotational speed tracking speed 0～100 [20] When speed tracking is restarted, select the speed of speed tracking. The larger the parameter, the faster the tracking speed However, setting too large may lead to unreliable tracking results. F6 - 03 startup frequency 0.00Hz～10.00Hz 【0.00Hz】...
  • Page 95 F6-07 stop DC brake starting frequency 0.00 Hz ~ maximum frequency [ 0.00 Hz ] 0.0s～36.0s 【0.0s】 F6-08 stop DC brake waiting time F6-09 stop DC brake current 0%～100% 【0%】 F6-10 stop DC braking time 0.0s～36.0s 【0.0s】 Stop DC brake starting frequency: during deceleration and stop, when the operating frequency drops to this frequency, the DC brake process starts.
  • Page 96 F6-13 inching frequency 0.00 Hz ~ maximum frequency [ 2.00 Hz ] 0.0s～6500.0s 【20.0s】 F6-14 inching acceleration time F6-15 inching deceleration time 0.0s～6500.0s 【20.0s】 The given frequency and acceleration / deceleration time of the frequency inverter during define inching. During inching operation, the starting mode is fixed as direct starting mode and the stopping mode is fixed as deceleration stopping mode.
  • Page 97 Frequency Time Acceleration time Deceleration time Figure 5 - 20 linear acceleration and deceleration 1: S curve acceleration and deceleration The output frequency increases or decreases according to the S curve. The S curve is used in places that require gentle start-up or shutdown, such as electric ladders and conveyor belts. The function codes F6 - 24 and F6 - 25 define the time ratios of the start and end segments of the S - curve acceleration and deceleration respectively.

  • Page 98: F7 Group Torque Control

    F6-26 acceleration time 1 and acceleration time 2 switch 0.00Hz ~ maximum frequency 【0.00hz】 frequency points F6-27 deceleration time 1 and deceleration time 2 switch 0.00Hz ~ maximum frequency 【0.00hz】 frequency points During acceleration, if the operating frequency is less than F6 - 26, the acceleration time 2 is selected; if the operating frequency is greater than F6 - 26, select acceleration time 1.

  • Page 99: F8 Group Auxiliary Function

    F7 - 02 small torque stop compensation -50.0%～50.0% 【0.0%】 During torque control, the setting torque is too small to stop the traction load. At this time, F7 - 02 is added, and the setting goes bigger, and the greater the torque during shutdown (note: not deceleration). F7 - 04 torque control speed limit source 0～1【0】...
  • Page 100 F8 - 01 cumulative run arrival time setting 0h～65000h 【0h】 When the accumulated operating time (U0 - 70) reaches this set operating time, the digital DO of the frequency inverter multifunction (No. 12) outputs the on signal. F8 - 02 Selection of G/P machine 1～2 【1】...
  • Page 101 F8 - 08 ~ F8 - 12 are designed for the output frequency of the frequency inverter to avoid the resonance point of the mechanical load. When the set frequency is within the jump frequency range, the actual operating frequency will run in the jump closer to the set frequency.
  • Page 102 Output frequency Jumping amplitude Hopping frequency 4 Jumping amplitude Jumping amplitude Hopping frequency 3 Jumping amplitude Jumping amplitude Hopping frequency 2 Jumping amplitude Jumping amplitude Hopping frequency 1 Jumping amplitude Time /t Figure 5 - 23 valid diagram of jumping frequency during acceleration and deceleration Sleep frequency ( F8 - 16 ) - maximum frequency ( F0 - F8-14 wakeup frequency 10 ) 【0.00HZ】...
  • Page 103 F8 - 18 output power correction factor 0.0%～200.0%【100.0%】 When the output power (u0 - 05) does not correspond to the expected value, the output power can be linearly corrected through this value. F8 - 19 instantaneous power failure action selection 0～2 【0】...
  • Page 104 F8 - 23 swing setting method 0～1 [0] This parameter is used to determine the reference amount of the swing. 0: relative center frequency (current frequency source), variable swing system. The swing amplitude changes with the change of the center frequency (set frequency). 1: the relative maximum frequency (F0 - 16) is a fixed swing system, and the swing is fixed.

  • Page 105: F9 Group Fault And Protection

    F8 - 31 set count value 1～65535 [1000] 1～65535 [1000] F8 - 32 specifies the count value The count value needs to be collected through the multifunctional digital input terminal. The corresponding input terminal function needs to be set to “counter input" (function 25) in the application. When the pulse frequency is high, X5 port must be used.
  • Page 106 According to the motor overload graph, if the 30 - minute overload is within the current range of 125 % and 135 %, then it can be concluded that the 30 - minute overload motor current IX under the default setting is as follows: (40-30)÷...
  • Page 107 F9 - 06 stall flow point 100%～200% [150%] Over current speed: when the frequency inverter output current reaches the set over current stall protection current (F9 - 06), the frequency inverter will reduce the output frequency when accelerating operation; Reduce the output frequency during constant speed operation;...
  • Page 108 Bits: motor overload fault OL2 10 bits: input phase failure IPL. 100 bits: output phase-missing fault OPL. 1000 bits: external failure ETF. 10,000 bits: communication failure COF. 0: free parking. Once OL2 fails, stop the parking freely. 1: stop the machine according to the set stop method. 2: continue running.
  • Page 109 F9 - 22 abnormal standby frequency 0.0 % - 100.0 % ( maximum frequency ) [ 100.0 % ] F9 - 23 motor sensor type 0～2【0】 0: no temperature sensor. 1:PT100. 2:PT1000. F9 - 24 motor overheating threshold 0℃～200℃【110】 F9 - 25 motor overheating warning threshold 0℃～200℃【90】...

  • Page 110: Fa Group Pid Function

    FA Group process control PID function PID control is a common method of process control. By performing proportional, integral and differential operations on the difference between the feedback signal of the controlled quantity and the target signal, and adjusting the output frequency of the frequency inverter, a closed loop system is formed to stabilize the controlled quantity at the target value.
  • Page 111 8: MIN (|AI1|, |AI2|) The feedback amount of the process PID is also a relative value, and the setting range is 0.0 % - 100.0 %. FA - 03 PID direction of action 0～1 [0] 0: positive effect When the feedback signal of PID is less than a given amount, the output frequency of the frequency inverter increases.
  • Page 112 FA - 10 PID differential clipping 0.00%～100.00%【0.10%】 In PID regulator, the function of differentiation is relatively sensitive, which easily causes system oscillation. The function of PID differentiation is limited to a small range. FA - 11 PID given change time 0.00s～650.00s【0.00s】...
  • Page 113 PID parameter PID parameter 1 FA - 05 / 06 / 07 PID parameter 2 FA - 15 / 16 / 17 PID deviation Figure 5 - 28 schematic diagram of PID switching based on deviation 3: automatically switch according to operating frequency. When the absolute value of the output frequency is equal to 0, the PID parameter selects parameter group 1.
  • Page 114 PID output Initial value FA-21 Time FA- 22 initial value maintenance time Figure 5 - 30 functional diagram of PID initial value FA - 23 twice output deviation positive maximum 0.00%～100.00%【1.00%】 FA - 24 twice output deviation reverse maximum 0.00%～100.00%【1.00%】 This function is used to limit the difference between the two beats (2 ms / beat) of the PID output so as to prevent the PID output from changing too fast and stabilize the operation of the frequency inverter.

  • Page 115: Fb Group Second Group Motor Parameters

    FA - 28 PID shutdown operation 0～1【0】 0: stop without calculation. 1: stop operation. Use to select whether the PID will continue to operate under the shutdown state of the PID. In general applications, PID should the operation should be stopped. FA - 29 pressure sleep option 0～1【0】...
  • Page 116 2: acceleration and deceleration time of the second group 3: acceleration and deceleration time of the third group 4: the fourth group of acceleration and deceleration time FB - 63 2nd motor torque boost 0.0 % ~ 30.0 % [model determination] Same as F3 - 01 torque boost function of the first motor.
  • Page 117 FC - 03 multi-segment instruction 3 -100.0%～100.0%【0.0%】 FC - 04 multi-segment instruction 4 -100.0%～100.0%【0.0%】 FC - 05 multi-segment instruction 5 -100.0%～100.0%【0.0%】 FC - 06 multi-segment instruction 6 -100.0%～100.0%【0.0%】 FC - 07 multi-segment instruction 7 -100.0%～100.0%【0.0%】 FC - 08 multi-segment instruction 8 -100.0%～100.0%【0.0%】...
  • Page 118 Plc operation Run command Figure 5 - 32 shutdown modes after single cycle 1: Maintain the final value at the end of a single run. As shown in figure 5 - 33, the frequency inverter automatically maintains the operating frequency of the last section after completing one cycle. Plc operation Run command Figure 5 - 33 PLC maintains final value after single cycle...
  • Page 119 FC - 18 Simple PLC section 0 operation time 0.0s(h)～6500.0s(h)【0.0s(h)】 FC - 19 Simple PLC section 0 acceleration and deceleration time 0～3【0】 FC - 20 Simple PLC first run time 0.0s(h)～6500.0s(h)【0.0s(h)】 FC - 21 Simple PLC first acceleration and deceleration time 0～3【0】...
  • Page 120 FC - 38 Simple PLC section 10 operation time 0.0s(h)～6500.0s(h)【0.0s(h)】 FC - 39 Simple PLC 10th acceleration and deceleration time 0～3【0】 FC - 40 Simple PLC section 11 operating time 0.0s(h)～6500.0s(h)【0.0s(h)】 FC - 41 Simple PLC section 11 acceleration and deceleration time 0～3【0】...

  • Page 121: Fd Group Communication Parameters

    FD Group communication parameters Please refer to appendix a: description of communication parameters of FD group. FE Group user-defined function code This group function code is a user-defined parameter group. The user can select the required parameters from all HV610 function codes and summarize them to the Fe group as user-customized parameters.
  • Page 122 E0 – 04 Current at third fault 0.00～500.00【0.00A】 E0 – 05 Bus voltage at the third fault 0.0～2000.0【0.0V】 E0 – 08 Frequency inverter status at third failure 0～65535【0】 E0 – 09 Power-on time for third failure 0～65535【0】 0～65535【0】 E0 – 10 Run time at third failure E0 –...

  • Page 123: P2 Group Aiao Correction Group

    P2 Group AIAO correction P2 – 00 A I1 measured voltage 1 -10.000V～10.000V【2.000V】 P2 – 01 A I1 shows voltage 1 -10.000V～10.000V【2.000V】 P2 – 02 A I1 measured voltage 2 -10.000V～10.000V【8.000V】 P2 - 03 AI1 shows voltage 2 -10.000V～10.000V【8.000V】 P2 - 04 AI2 measured voltage 1 -10.000V～10.000V【2.000V】...
  • Page 124 Given AI1 voltage signal (2v or so) Given AI2 voltage signal (2v or so) Given AI3 voltage signal (2v or so) Measured actual measured AI1 Measured actual measured AI2 Measured actual measured AI3 voltage value is recorded as v1 voltage value is recorded as v1 voltage value is recorded as v1 View U0 - 23 display value record as View U0 - 21 display value record as...

  • Page 125: U0 Group Monitoring Parameter Group

    U0 Group monitoring parameter group The U0 parameter group is used to monitor the operation status information of the frequency inverter. Customers can check it through the panel to facilitate on-site commissioning. They can also read the parameter group values through communication for monitoring by the upper computer. The communication address is 0x7000 ~ 0x7044.
  • Page 126 U0-08 Do output state Indication range 0～1023 Display the current DO terminal output status value. After being converted into binary data, each bit corresponds to a DO signal, indicating the output high level for 1 and the output low level for 0. The correspondence between each bit and the output terminal is as follows: Bit1 Bit3...
  • Page 127 U0-24 Linear velocity Indication range 0 ~ 65535 m / min U0-27 PULSE input pulse frequency Indication range 0：65535Hz Display X5 high speed pulse sampling frequency in 1hz. It is the same data as u0 - 18, only showing different units. U0-28 communication settings value Indication range...
  • Page 128 U0-42 Do output status visual display Indication range U0-59 Set frequency Indication range -100.00% - 100.00% U0-60 Running frequency Indication range -100.00% - 100.00% Display the current set frequency and operating frequency. 100.00 % corresponds to the maximum frequency of the frequency inverter (F0 - 16).
  • Page 129 U0-70 Accumulated operating time Indication range 0～65536h U0-71 Cumulative power-on time Indication range 0～65536h U0-72 Cumulative power consumption Indication range 0 ~ 65535 degrees U0-73 Product Number Indication range U0-74 Software version number Indication range U0-76 Rated power of frequency converter Indication range U0-77 Frequency inverter G/P type machine...

  • Page 130: Chapter Vi Abnormal Diagnosis

    Chapter VI Abnormal diagnosis 6.1 Fault alarm and countermeasures Countermeasures for fault Sr. No. Fault name Operation panel display Troubleshooting of cause of failure handling 1. Eliminate peripheral faults 1. Frequency inverter output circuit short 2. Install reactors or output circuit filters 2.
  • Page 131 Countermeasures for fault Sr. No. Fault name Operation panel display Troubleshooting of cause of failure handling 1. Adjust the voltage to the 1. High input voltage normal range 2. There is an external force to drag the 2 Cancel the power or add Accelerating over motor to run during acceleration brake resistance...
  • Page 132 Countermeasures for fault Sr. No. Fault name Operation panel display Troubleshooting of cause of failure handling 1. Reduce the ambient 1. The ambient temperature is too high temperature 2. The air duct is blocked 2. Clean up the air duct 3.

  • Page 133: Matters Needing Attention In Commissioning

    Countermeasures for fault Sr. No. Fault name Operation panel display Troubleshooting of cause of failure handling 1. Reduce the load and check 1. Whether the load is too large or the the motor and machinery Wave - by - wave electric machine is blocked 2.

  • Page 134: F0.01 = 2 V/F Mode, Common Problem Solving Methods

    long cycle power generation time such as stone sawing machine ). When an over voltage fault occurs in the sudden surge load, please lower the ff - 14 " over voltage suppression starting voltage" setting and suggest to adjust it to about 720 v. Large inertia rapid deceleration load: if the inverter is equipped with braking resistor and the input voltage level of the inverter is 360 ~ 420 v, please adjust FF - 32 "...
  • Page 135 Panel Name Troubleshooting of cause of failure Countermeasures for fault handling display ● Confirm that the over current suppression function (FF - 11 ) has been enabled; Setting of over-loss rate ● The setting value of over current suppression action current (FF - 10) suppression is not appropriate is too large and is recommended to be adjusted within 120 % to 150 %.
  • Page 136 Panel Name Troubleshooting of cause of failure Countermeasures for fault handling display ● In stable operation, if the operating current exceeds the rated current The selection of frequency inverter of the motor or the rated output current value of the frequency inverter, is small please select the frequency inverter with higher power level.
  • Page 137 Panel Name Troubleshooting of cause of failure Countermeasures for fault handling display Electric frequency inverter The display is normal and The fan is damaged or jammed “EnEr”is ● Replace the fan EnEr There is a short circuit in the wiring displayed ●...

  • Page 138: Chapter Vii Maintenance

    Chapter VII Maintenance Danger Do not repair and maintain the equipment with electricity, otherwise there is danger of electric  shock! Confirm that maintenance and repair can only be carried out when the inverter bus voltage is  lower than DC36V, whichever is 10 minutes after the power failure. Otherwise, the residual charge on the capacitor will cause harm to people! Please restore the front cover plate of the connection terminal before re - powering, otherwise ...
  • Page 139 Refer to the following table for routine inspection: Inspection items Inspection area Inspection items Operating Environment Frequency inverter installation site Temperature, humidity, dust, metal dust, harmful gases Frequency inverter Inside the cabinet Temperature, sound, peculiar smell body Whether the monitoring data is normal, such as input Display LED monitor, meter voltage, output current, output frequency output voltage, etc.

  • Page 140: Product Storage And Storage

    Possible causes of damage: bearing wear and blade aging. Criteria: whether there is any crack in the fan blade, whether there is abnormal vibration sound when starting the machine, etc. 2) Filter electrolytic capacitor Possible causes of damage: poor quality of input power supply, high ambient temperature, frequent load jump and electrolyte aging.

  • Page 141: Chapter Viii Peripheral Devices

    Chapter VIII Peripheral equipment 8.1 Peripheral equipment and optional parts connection diagram Three - phase power supply Fuse - less circuit breaker MCCB Magnetic contactor Ac reactor ACL Radio noise filter Nf HV610 Brake unit U or resistor R Radio noise filter NF 8.2 Functional description of peripheral equipment Accessory name Installation site...
  • Page 142 The output side of the frequency changer contains as many higher order harmonic waves as possible. When the motor is far away from the frequency Between the frequency inverter, there is a large distributed capacitance in the circuit. One of the Ac output inverter output side and the harmonics may resonate in the loop, bringing about two effects: Damaging the...
  • Page 143 HV610-132G3 HV610-160G3 HV610-185G3 HV610-200G3 HV610-220G3 HV610-250G3 HV610-280G3 HV610-315G3 HV610-355G3 HV610-400G3 1000 1000 HV610-450G3 1250 1250 HV610-500G3 1600 1600 HV610-560G3 8.2.3 AC input reactor The device aims to change the voltage waveform distortion caused by the capacitive characteristics of the input end of the frequency inverter, validly eliminate the high-order harmonic wave on the input side and suppress the surge on the power supply side, thus improving the power factor, preventing other devices from being damaged due to the voltage waveform distortion, and eliminating the input current imbalance caused by the unbalance between the...
  • Page 144 0.18 0.13 0.11 0.09 0.08 0.07 0.06 0.06 0.05 0.04 0.03 0.03 0.03 0.03 1000 0.02 1000 1250 0.02 1000 1600 0.02 1250 8.2.5 Selection of energy consumption braking unit and braking resistance When the motor is operating in the braking state, the motor will generate regenerative energy, which is electrical energy converted by the mechanical energy released when the rotating speed of the rotating motor changes from high to low and fed back to the main circuit being powered, which raises the voltage of the main circuit.
  • Page 145 If select the Ks is 10/0.7, then KB*Ks=1, then, the heat dissipation power of PB=P*Kf Brake resistance depends on the braking frequency Kf. For general use, when occasional braking is required and braking does not need to occur frequently, Kf should be around 10%.For different load types, the values are usually as follows: Oil field beam pumping unit: 10 % - 20 % Elevators and cranes: 20 % - 40 %...
  • Page 146 Rated voltage of Braking electrical Braking electric The braking electrical Motor power frequency inverter resistance value resistance power resistance is the smallest Note （kW） (V) / phase number Value ( Ω ) （Ω） （kW） 380V/3Φ 0.75 0.08 >400 Built - in brake unit 380V/3Φ...
  • Page 147 interference of frequency inverters. Anti-electromagnetic interference mainly refers to the conduction immunity, radiation immunity, surge immunity, rapid burst immunity, ESD immunity and low frequency end immunity of the power supply. The Company's products will be installed and used according to the following instructions, and will have good electromagnetic performance in general industrial environment.
  • Page 148 1050 Precautions for installation: 1) The grounding wire of frequency inverter and other electrical products shall be well grounded; the filter must be connected to the same common ground as the PE end of the frequency inverter, otherwise it will seriously affect the EMC effect. The input filter is installed as close as possible to the power input of the frequency inverter.

  • Page 149: Chapter Ix Quality Assurance

    Chapter IX Quality Assurance 9.1 Quality commitment The quality assurance of the product shall be handled according to the following regulations: The warranty scope only refers to the frequency inverter body, and the warranty period starts from the Company's delivery date. The warranty period of the product is 18 months after purchase, even if the product fails due to the following reasons Inside, also belong to paid maintenance: Problems caused by incorrect operation or unauthorized self-repair and renovation;...
  • Page 150 Additional instructions Additional instructions On the issue of exemption from liability The Company cannot bear any liability arising from or induced by the use of the product in violation of the  provisions of this specification. The Company is not responsible for compensation for the loss, ripple or secondary damage caused to you by ...

  • Page 151: Appendix A Introduction Of Communication

    Appendix A Introduction of Communication HV610 provides standard RS485 communication interface and realizes communication link through MODBUS communication protocol. Through PC / PLC and other upper computers, network control of " single / Multi-Agent " can be realized ( setting frequency inverter control command and operating frequency, modifying functional parameters, monitoring frequency inverter operating status and fault information ) to adapt to specific application requirements.
  • Page 152 When FD - 05 is non - zero, then the time between the current command and the next communication command exceeds the FD - 05 setting, then the frequency inverter will fail to communicate and the operation panel will display cof.
  • Page 153 3 Modbus protocol description 3.1 protocol description Protocol brief introduction ① Modbus master slave protocol. Only one device can send commands in the network at any time. ② The master station exchanges management information by polling the slave stations. No slave station can send messages without the approval of the master station.
  • Page 154 3.2 MODBUS communication interface Modbus realizes communication through RS485 interface, that is, through 485 + / 485 - link on the control panel. 3.3 MODBUS function and information format Modbus's main function is to read (read) and modify (write) parameters. Different function instructions determine different operation requests.
  • Page 155 Function example Function 0x03: read n register words, read range 1 ~ 16 The slave address is 01h, and two consecutive data words are read first. The starting address is F000H of the communication parameter register. The structure of the frame is described as follows: Message start 3.5 bytes of transmission time Slave address...
  • Page 156 Example: slave address is 01h. Now modify the contents of a register. Its communication register address is f08h, and the written content is 1388 H. The structure of the frame is described as follows: Message start 3.5 bytes of transmission time Slave address Modbus function code Starting address high byte...
  • Page 157 Starting address low byte High byte of data Low byte of data CRC low byte CRC high byte End of message 3.5 bytes of transmission time Function 0x05 host requests Message start 3.5 bytes of transmission time Slave address Modbus function code Starting address high byte Starting address low byte High byte of data...
  • Page 158 Slave code Fault code Exception code CRC16 Function instruction + 0x80 Low | high ① 1 = Parameter cannot be modified because password protection is turned on. ② 2 = Slave cannot recognize the requested function instruction. That is（not 3, 5, 6）. ③...
  • Page 159 Common monitoring address (read - only) Communication address Address description 1001H Operating frequency ( unit: 0.01 Hz ) 1002H Bus voltage ( unit: 1v ) 1003H Output voltage ( unit: 1v ) 1004H Output current ( unit: 1v ) Output power 1005H ( unit: 0.1 kw ) 1006H...
  • Page 160 Communication control output terminal special register address 2001 h (write only) When the terminal output function is set to 20, the state of the output terminal can be controlled by writing a response value to the register through communication. The specific definitions of each are shown in the following table: Position value...
  • Page 161 3.5 CRC 16 check method: CRC (cyclic redundancy check) uses RTU frame format, and the message includes error detection domain based on CRC method. The CRC field detects the content of the entire message. The CRC field is two bytes and contains 16 - bit binary values.
  • Page 162 3.6 Set up of communication network Communication network as shown in the figure below, the main station is PC, PLC or other communication equipment, and the frequency inverters are slave station, sampling shielded twisted cable shall be connected. The slave station of the network terminal needs external terminal resistance, which is recommended to be 120 ohms and 0.25 W.

  • Page 163: Appendix B: Technical Specification For Frequency Inverters

    Appendix B Technical specification for HV610 series frequency inverters Item Specifications Highest frequency Vector control: 0 ~ 500 Hz V/F control: 0：3200Hz 0.5kHz～16kHz Carrier frequency The carrier frequency can be automatically adjusted according to the load characteristics. Digital setting: 0.01 Hz Input frequency Analog setting: highest frequency * 0.025 %...
  • Page 164 over voltage and Automatically limit the current and voltage during operation to prevent over-loss rate control frequent over current and over voltage trips. Fast current limiting Minimize over-current faults and protect the normal operation of the function frequency inverter The " excavator" feature automatically limits the torque during operation Torque limitation and to prevent frequent over current trips;...

  • Page 165: Appendix I General Purpose Keyboard Dimensions And Mounting Dimensions

    Appendix I general purpose keyboard dimensions and mounting dimensions Fig A (keyboard operation in two ways) Fig. B (keyboard bracket and hole size drawing)

  • Page 166: Appendix Ii Plastic Shell Dimensions And Mounting Dimensions

    Appendix II Plastic shell dimensions and mounting dimensions Fig 1(R75G3-2R2G3) Fig 2(004G3-7R5G3)

  • Page 167: Appendix Iii Dimensions And Mounting Dimensions Of Sheet Metal Machines

    Appendix III dimensions and mounting dimensions of sheet metal machines Fig 3(011G3-200G3) Fig 4(185G3-560G3)
  • Page 168 List of dimensions and mounting dimensions Mounting aperture External dimension ( mm ) Installation hole location ( mm ) Figure ( mm ) Inverter specification G1 input voltage range: Single-phase AC220V±15%, 50 / 60 Hz HV610-R75G1 HV610-1R5G1 HV610-2R2G1 G2 input voltage range: Three-phase AC220V±15%, 50 / 60 Hz HV610-R75G2 HV610-1R5G2 HV610-2R2G2...
  • Page 169 HV610-011G3 HV610-015G3 HV610-018G3 HV610-022G3 HV610-030G3 HV610-037G3 HV610-045G3 HV610-055G3 HV610-075G3 HV610-093G3 HV610-110G3 HV610-132G3 HV610-160G3 HV610-185G3 HV610-200G3 Cabinet machine (H x W x D): 11268x540x358 (H3=266mm D3=440mm) HV610-220G3 HV610-250G3 1035 1005 HV610-280G3 Cabinet machine (H x W x D): 1400x620x400 (H3=340mm D3=440mm) HV610-315G3 1290 1257...
  • Page 170 HV610-045G4 HV610-055G4 HV610-075G4 HV610-093G4 HV610-110G4 HV610-132G4 HV610-160G4 HV610-185G4 HV610-200G4 Cabinet machine (H x W x D): 11268x540x358 (H3=266mm D3=440mm) HV610-220G4 HV610-250G4 1035 1005 HV610-280G4 Cabinet machine (H x W x D): 1400x620x400 (H3=340mm D3=440mm) HV610-315G4 1290 1257 1203 HV610-355G4 Cabinet machine (H x W x D): 1650x780x410 (H3=340mm D3=600mm) HV610-400G4 HV610-450G4 HV610-500G4...
  • Page 171 Appendix D HV610 series inverter specifications Power supply capacity Input current Adaptive motor Frequency inverter model Output current(A) (KVA) (KW) (HP) G1 input voltage range: Single-phase AC220V±15%, 50 / 60 Hz HV610-R75G1 11.0 0.75 HV610-1R5G1 18.0 HV610-2R2G1 27.0 G2 input voltage range: Three-phase AC220V±15%, 50 / 60 Hz HV610-R75G2 0.75...
  • Page 172 HV610-011G3 26.0 25.0 35.0 32.0 HV610-015G3 HV610-018G3 18.5 HV610-022G3 HV610-030G3 HV610-037G3 HV610-045G3 HV610-055G3 HV610-075G3 HV610-093G3 HV610-110G3 HV610-132G3 HV610-160G3 HV610-185G3 HV610-200G3 HV610-220G3 HV610-250G3 HV610-280G3 HV610-315G3 HV610-355G3 HV610-400G3 HV610-450G3 HV610-500G3 HV610-560G3 1085 1030 1184 1100 HV610-630G3 G4 input voltage range: Three-phase AC 460~480 (-15%~+10%), 50 / 60 Hz 0.75 HV610-R75G4 HV610-1R5G4...
  • Page 173 HV610-075G4 HV610-093G4 HV610-110G4 HV610-132G4 HV610-160G4 HV610-185G4 HV610-200G4 HV610-220G4 HV610-250G4 HV610-280G4 HV610-315G4 HV610-355G4 HV610-400G4 HV610-450G4 HV610-500G4 1085 1030 HV610-560G4 1184 1100 HV610-630G4...

  • Page 174: Constant Pressure Control Solution Case V0.1 For Water Pump And Fan

    Constant pressure control solution Case V0.1 for water pump and fan 1.1. Overview The process PID closed-loop control regulates the rotation speed of the motor and indirectly controls the water pressure or air pressure of the pipeline to be constant. 2.1 Two types of pressure sensors for pump and fan control Type 1: 0 ~ 10v remote pressure gauge Type 2: 4 ~ 20ma pressure transmitter...
  • Page 175 PID value given FA-01 The set pressure is 2.5kg. PID feedback source FA-02 The pressure gauge is fed back to AI1 ( 0 ~ 10v input ) Name Function code Numerical Description PID feedback range FA-04 1000 The measuring range of pressure gauge is 10kg Proportional gain FA-05 Integration time...
  • Page 176 Inquiry method of state parameters In the shutdown or running state, the > > shift key ON the operation panel switches the contents corresponding to each byte of the function code F0 - 37 / 38 / 39 and can display multiple status parameters. There are 32 operating state parameters in the operating state, and the function code F0 - 37 / 38 selects whether each corresponding parameter is displayed according to the binary bit.
  • Page 177 Ones Tens PID feedback PLC stage PULSE input pulse frequency Synchronous frequency Remaining operating time AI1 voltage before calibration AI2 voltage before calibration Operating AI3 voltage before calibration kilobit Hundreds parameter 2 Linear velocity Current power-on time Current run time Input pulse frequency Hz Communication settings value Encoder feedback speed...
  • Page 178 1. The warranty period of the product is 18 months (refer to the barcode on the equipment). During the warranty period, if the product fails or is damaged under the condition of normal use by following the instructions, HNC Electric will be responsible for free maintenance.
  • Page 179 Thanks for choosing HNC product. Any technique support, please feel free to contact our support team Tel: 86(20)84898493 Fax: 86(20)61082610 URL: www.hncelectric.com Email: support@hncelectric.com...

This manual is also suitable for:

Hv610-r75g1Hv610-1r5g1Hv610-r75g2Hv610-1r5g2Hv610-2r2g2Hv610-004g2 ... Show all

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