Belanger QuickFire Wrap Around Signature Series Owner's Manual
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Belanger QuickFire Wrap Around Signature Series Owner's Manual

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QuickFire® Wrap Around Signature® Series
QuickFire® Wrap Around Signature Series
1MANUAL826 Rev03

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Summary of Contents for Belanger QuickFire Wrap Around Signature Series

  • Page 1 QuickFire® Wrap Around Signature® Series QuickFire® Wrap Around Signature Series 1MANUAL826 Rev03...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
  • Page 5 Added note: Reference Parts 8258 & 8259 are part of the Electric & Hydraulic Head Assemblies shown on the following pages (per Change Request #88) Added Enlarged View at bottom and notes for 1NUT-RG942 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 6 ™ Corrected 32”x10”x1/4” blue fill part number from 7685 to 6985 (per Change Request #106) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 7: Table Of Contents

    Overview of Controls ..............................58 Sizer Adjustment Steps .............................. 60 Adjustment Affects / Options ............................61 Symptoms and Required Adjustments ........................63 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 8 Neo-Tex™ Wash Clips................................96 Neo-Tex ™ Fill Pattern .................................. 96 Neo-Tex™ Only Fill Replacement .............................. 97 Neo-Tex™ with Nylon Brush Fill Replacement ........................... 98 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 9: Belanger Incorporated Limited Warranty

    PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE – SALES ARE EXPRESSLY DISCLAIMED. Copyright ©2020 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 10: Operational Warning

    During the installation process, the installer is responsible for re-tightening ALL lugs, set screws, and terminals located in the electrical panels. Components may vibrate loose during shipping. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 11: Important Safety Information - Must Read

    If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 12: Safety Warnings

    INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 13: Introduction

    Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 14: Before You Get Started

    Notify your local distributor or Belanger, Inc. immediately If a shipment is determined damaged or incomplete. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 15: Specifications

    A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 16: Installation

    Single Guide Rail Conveyor Assemblies (13” & 14-1/2” Wide) 13” 14-1/2” Guide Rail Double Guide Rail Conveyor Assemblies (13” & 14-1/2” Wide) 13” 14-1/2” Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 17: Tunnel Placement Overview

    Operating Envelope Direction of Travel 190” " 78-1/2 Minimum 204” 121" Side View Entrance View Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 18 Be sure to clamp equipment securely to the forks of the forklift. Do not stand under load while the forklift is in operation Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 19 Note: Dimensions in this section are not intended for tunnel placement. Later in this manual, it will give tunnel placement dimensions. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 20 Low Side Washer Manual 1MANUL860. Note: Above image shown with booms and wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 21 Side Washer Manual 1MANUL856. Note: Above image shown with booms and wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 22: Positioning The Stands (Legs)

    13” Conveyor: 49-1/2" 14-1/2” Conveyor: 51” 103-1/2" 3) The two Stand Assemblies are to be offset 78-1/2” as shown below. 78-1/2" Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 23 8) Tighten the lag bolts. Note: The stands will need to be leveled again after the Booms, Head Assemblies, and Wash Materials are installed. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 24: Installing The Booms

    DO NOT TIGHTEN THE SET-SCREWS ON THE BEARINGS AT THIS POINT. Apply Anti-Seize™ to the Shafts before installing the Bearings Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 25 Bearing. Driver Side Complete (view from the underside) Passenger Side Complete (view from the underside) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 26: Installing Boom Components

    Pivot Post and the Sizer Shaft Weldment. See the image below. SIZER DISC ASSEMBLY MUST BE TIGHT AND MOVE WITH THE BOOM! Be sure not to allow Anti-Seize™ in this area Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 27 The Water Manifolds are to be towards the inside (both driver and passenger sides). Note: As the Head Assemblies are slid onto the rails, they should slide smoothly up and down the rails Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 28 If the Head Assembly does not move smoothly along the rails, the plastic bearing may need adjusting. See head Assembly Bearing Adjustment later in this document. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 29 10) Secure the above parts to the rear of the driver side Boom as shown below. 1/2-13 x 5” Driver Side 5/8 x 1” Shoulder Bolt and 5/8” Plastic Washer Vehicle Travel Vehicle Passenger Side Travel Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 30: Securing The Head Assembly To The Boom: Hydraulic

    3) Secure the above assembly into place as shown below. Before After 4) Connect all three hoses at the base of the Boom as shown below. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 31 Woodruff Key is to be inserted in the Hydraulic Motor Shaft. 5) Slide the supplied Woodruff Key into the slot at the top of the shaft. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 32 Hydraulic Motor Shaft Woodruff Split Locking Collar Split Locking Collar Shaft Bearing Top View 7) Tighten all the setscrews on both bearings. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 33: Securing The Head Assembly To The Boom: Electric

    3) Locate the four black plastic “Rail Caps” (3” diameter) and place them on both ends of the Boom Rails as shown below. Entrance End Exit End Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 34 3) Locate the two side-wheel shafts. Locate the accessory box and separate its contents. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 35 10) Locate the 2 flat washers and 2 cotter pins and install them as shown below. Bend the ends of the cotter pin to lock it into place. Cotter Pin (typical) Flat Washer (typical) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 36: Installing Side Wheel Hubs

    Locate the 12” diameter x 28-1/4” tall Lower Hub Assembly and remove the Skins that will reveal and allow access to the inner fasteners on the Spiders as shown below. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 37: Installing Cleaning Material

    When installing single-ply cleaning material and Wash Clips, be sure the flaps are positioned as shown in the overhead view below. Direction of Travel Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 38 (48 pieces) 33”x 10” Neo-Tex™ Packs 2-Ply piece when folded onto plastic clip 24 pieces of Neo-Tex™ in this row (1/8” thick) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 39 24 (33” x 10”) Pieces of Neo-Tex™ Folded in half 24 Wash Clips Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 40 Neo-Tex™ Box: (48 pieces) 33”x 8” Neo-Tex™ Packs 2-Ply piece when folded onto plastic clip 24 pieces of Neo-Tex™ in this row (1/8” thick) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 41 6) Using 24 more of the 33” x 8” Neo-Tex™ pieces and 8” Wash Clips. Fill every other slot in the third row as shown below. 24 (33” x 8”) Pieces of Neo-Tex™ Folded in half 24 Wash Clips Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 42 Load one piece of 1/8” Neo-Tex™ –when folded on plastic clip makes this a 20” (2 ply) Neo-Tex™ pack 12 pieces of in this row Neo-Tex™ Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 43 Be sure the flaps are in the direction as shown below. Direction of Travel Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 44 12 (25” x 8” x 1/4” thick) Fill every third slot Hub Overhead View Pieces of Neo-Tex™ 1 per clip 12 Wash Clips Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 45 12 (32” x 8” x 1/4” thick) Pieces of Neo-Tex™, 1 per clip Fill every third slot Hub Overhead View 12 Wash Clips Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 46: Adjusting The Positive Stops

    Air Panel (Purple or Red) Feed from Air Panel (Green) Airline colors stated are suggestions to aid repairs and troubleshooting. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 47: Utility Connections For Boom Movement

    Activated Position (Power Applied) Booms Rest in “EXTEND” Position Booms Triggered to “RETRACT” Position Main air supply 90-PSI minimum 120-PSI maximum Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 48 Activated Position (Power Applied) Booms Rest in “RETRACT” Position Booms Triggered to “EXTEND” Position Main air supply 90-PSI minimum 120-PSI maximum Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 49 Feed to Limit Switch Port #4 (Green) Feed to Limit Switch Port #2 (Natural) Airline colors stated are suggestions to aid repairs and troubleshooting. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 50: Utility Connections For Side Wheels: Hydraulic

    It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out before the final hookup. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 51 It is recommended that licensed technicians are contracted to perform all utility installations. Driver Side Direction of Travel Passenger Side Direction of Travel Return Return Feed Feed Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 52 Be sure to match the wheel rotation shown above. If the rotation is opposite as shown above, reverse the hydraulic feed lines to the motor. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 53: Utility Connections For Side Wheels: Electric

    5) Locate the following parts and secure them into place as shown below. Manifold Assembly 3/8-16 x 1-1/4” SHCS 1CAP124 Before After Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 54 • Secure the cord grip back into place • Slide the conduit through the cord Base grip and into the base Cord Grip Conduit Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 55 2) Cut four of the grommets in half, creating eight pieces. Cut a split down the side of the remaining eight grommets. See images below. 1/2 Grommet Split Grommet Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 56 3) Secure the manifold into place as shown below. Do not tighten the clamps together until the conduit has been installed. Split Grommets 1/2 Grommets Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 57 4) When feeding wiring through cord grip in electrical boxes, use wire nuts and electrical tape to terminate wiring (see wiring schematics located in MCC panel). Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 58 Place this one directly over the hose fitting 12” 12” Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 59 It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out before the final hookup. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 60 It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out before the final hookup. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 61: Initial Startup

    If not, adjust as needed. Note: The Sizer may require fine-adjusting at this time. More information is on the following pages. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 62: Operational Performance And Controls

    (Large Regulator on the Air Panel). Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 63: Understanding Component Movement

    This is the motion of the head alone when it is moving “down” the rails away from the stand as shown below. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 64: Overview Of Controls

    When performing the initial setup, be sure to use a narrow vehicle. Note: Make “fine-tuning” adjustments only AFTER running a few vehicles. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 65 Controls” alters resistance as the vehicle moves the wheels out Limit Switch. of the way. AIR QUICK-DUMP and BACK CLEANING: AIR QUICK-DUMP and BACK CLEANING: Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 66: Sizer Adjustment Steps

    Trigger Stop). After adjustment, re-tighten the Jam Nut. 4) Side Wheel back in default location awaiting next vehicle. • Sizer Switch is reset. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 67: Adjustment Affects / Options

    • Clockwise decreases the allowed exhaust rate and slows the “Head Retract” motion. • Counter Clockwise increases the allowed exhaust rate allowing higher speeds in the motion. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 68 As with 1RGLTR175 during the side washing portion of operation the pressure of 1RGLTR650 will affect the penetration seen during the rear washing portion of the operation. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 69: Symptoms And Required Adjustments

    “Swing Extend” will increase. This will allow the head extend trigger to activate before contact is lost. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 70: Maintenance

    The pressure settings stated are for Conveyor speeds of approximately 100 vehicles per hour. Different pressure settings may be needed to compensate for different Conveyor speeds. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 71: Routine Procedures

    Monthly • Wash component frame. See Powder Coat Cleaning Procedure. • Check cleaning material for wear. Replace if necessary. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 72: General Replacement Information

    Loctite® 271. Over tightening may damage or crack the bearing. Tighten all four jam nuts to 85 foot/pounds using Loctite® 271. Jam Nut (typical) Torque Plate Spherical Bearing Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 73: Hydraulic Hose Replacement

    3) Secure the 60” Hose (used for water) to the Water manifold (bottom/center) as shown below. Secure 60” Hose to Water manifold 4) Locate the parts shown below (2 for each per side). Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 74: Spherical Bearing Replacement Tip: Electric

    Tighten or loosen these nuts to adjust height. Once set, be sure to tighten the locking nut. Adjust height at all four locations. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 75: Torque Plate And Electric Motor Replacement

    Also, the terminal block may need to be removed from the side of the motor for additional access using a Phillips screwdriver. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 76 This will now allow the motor gearbox to be removed by pulling the assembly straight up and off of the torque studs and off the wheel shaft. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 77: Replacing Torque Plate Fasteners

    Once the key and keyway are aligned, lower the gearbox onto the torque bolts to its resting position. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 78 7) Once the motor gearbox unit is properly secured into position, power can be turned back 8) Verify wheel rotation prior to running any test vehicle through the system. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 79: Powder Coating Maintenance

    If you have any questions or concerns regarding how to clean powder coat equipment please call Belanger Technical Support / Aftermarket Group for additional assistance. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 80: Powder Coating Repair

    Continue rubbing down and applying light coats, until the edges of the damaged paint have disappeared. Applied properly, at this stage all physical signs of repair can be lost. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 81 It is always good practice to mechanically abrade a key by using rubbing down paper or at least use a Scotchbrite. A small discrete area should be tested first. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 82: Replacement Parts

    Driver Side: 108883 Passenger Side: 108884 1FSTNR-HH589 (20) 1FSTNR-ST750 (4) 1FSTNR-HH832 (4) 1WASHR-LC498 (8) Base Plate 1FSTNR-HH558 (8) Driver Side:108873 Passenger Side: 108874 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 83: Quickfire® Filler Strips

    1PLSTC-EX061 Filler Strip Piece – Full Length – 120” long Yellow 1PLSTC-EX057 Filler Strip Piece – Full Length – 120” long Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 84: Boom Components

    1FSTNR-SH975 (2) 1CAP130 (2) Tapped Holes Through Holes 1NUT-RG942 1WASHR-FL706 (4) 1MADAP-BR600 (4) 7091 7093 (2) 1MADAP-BR600 1NIPPL-ST444 1CAP130 1VALVE-PN942 8265 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 85: Upper Head Assembly: Electric

    25 ft/lb 7918 1WASHR-LC125 (3) 1FSTNR-HH684 (2) 7203: Studs (2) 1FSTNR-HH045 (3) 8268 1WASHR-LC581 (4) 1BERNG849 1DECAL-SL010 (set of 2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 86 108896 1FSTNR-HH715 (4) 1NUT-LC514 (2) 1WASHR-LC581 (4) 1SPRNG240 1SPRNG242 1SPRNG242 1BERNG849 7991 (3) 1SLEEV666 (3) 8267 1FSTNR-FH842 (3) 3625 1FSTNR-SH958 (4) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 87: Lower Head Assembly: Electric

    55 ft/lb 8259 8264 8262 8258 1FSTNR-HH198 (4) 1WASHR-LC498 (16) 3625 1FSTNR-HH540 (16) 1WASHR-LC270 (4) 8261 8264 1FSTNR-SH472 1FSTNR-FH842 7990 7067 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 88: Boom Clamps Assembly: Electric

    7081: Yellow (30) 1CLAMP300 (4) 1NUT-RG637 (16) 1WASHR-LC125 (8) 1NUT-AN462 (8) 1FSTNR—HH045 (8) 7103 (4) 1WASHR-FL706 (8) 1CLAMP300 7080 7081 1NUT-AN462 7103 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 89: Boom Hose Manifold Assembly: Electric

    Boom Hoses: Electric 1ELECT-FS223 (110”) 108024 (60”) 1CAP120 (4) 1ELECT-CB874 (18 ft) 1ELECT-CB874 (18 ft) 1FSTNR-SH490 (4) 8251 (4) 1GRMIT222 (6) 8253 (4) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 90: Boom Utility Mount: Electric

    1TEE-BR926 1MCONC-ST375 1REDUC-BR275 1ELBOW-BR360 1FTTNG-AJ250 1NOZZL-FJ348 Boom Hoses: Electrical Enclosure Assembly 1FSTNR-SH025 (4) 1CLAMP070 (2) 3128 1ELECT-FS750 1WASHR500 1ELECT-FS176 1ELECT-FS223 (47”) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 91: Head Assembly: Hydraulic

    1NUT-RG670 (4) 1WASHR-LC581 (4) 3687 1BERNG810 1SPRNG242 9390 1SPRNG242 1SPRNG240 1BERNG810 1SLEEV666 (2) 7079 (3) 7077 1FSTNR-FH842 (3) 3625 1FSTNR-SH958 (4) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...
  • Page 92 55 ft/lb. 8259 8264 8258 8262 1WASHR-LC498 (16) 1WASHR-LC270 (4) 1FSTNR-HH540 (16) 1FSTNR-HH198 (4) 3625 8261 8264 1FSTNR-SH472 1FSTNR-FH842 7990 7067 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 93: Boom Clamps Assembly: Hydraulic

    7081: Yellow (30) 1CLAMP300 (4) 1NUT-RG637 (16) 1WASHR-LC125 (8) 1NUT-AN462 (8) 7103 (4) 1FSTNR—HH045 (8) 1WASHR-FL706 (8) 1CLAMP300 7080 7081 1NUT-AN462 7103 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 94: Boom Hose Manifold Assembly: Hydraulic

    Boom Hose Manifold Assembly: Hydraulic 1CAP120 (4) 1GRMIT222 (10) 8256 (4) 108018 9391 (2) 9388 (4) 1REDUC-BR637 1FSTNR-SH490 (12) 1ELBOW-ST577 1FTTNG-AJ250 (3) 1NOZZL-FJ348 (3) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 95: Boom Hoses: Hydraulic

    QUICKFIRE® Signature Series ® Maintenance Replacement Parts Boom Hoses: Hydraulic 108022 (114-1/2”) 108024 (60”) 108023 (109-1/2”) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 96: Secondary Water Manifold: Hydraulic

    110426: Driver Side 110427: Passenger Side 1CAP124 (2) 1FTTNG-BH335 1FSTNR-SH767 (2) 1VALVE-WA254 1TEE-BR926 E-Coat: 9392 1ELBOW-ST577 (5) 1REDUC-BR275 1ELBOW-BR360 1FTTNG-AJ250 1NOZZL-FJ348 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 97: Posi-Stop

    Replacement Parts Posi-Stop 1SLEEV666 1SPRNG332 108872 8238 8237 Air-Over-Oil Components 1ELBOW-PL666 Driver Side: 108892 1RSRVR831 Passenger Side: 108891 1ELBOW-ST405 1NIPPL-ST777 1VALVE-HY395 1MCONC-ST120 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 98: Air-Over-Oil Cylinder And Mount

    1CAP120 (2) 1FSTNR-SH472 (2) 1WASHR-LC291 (2) 1FSTNR-BH510 (2) 8232 1WASHR-LC125 (4) 1FSTNR-HH054 (4) 8246 8231 1WASHR-LC291 (2) 108869 (2) 1FSTNR-BH510 (2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 99: 108880: Driver Side Sizer Plate Assembly

    108881: Passenger Side Sizer Plate Assembly 8245 1WASHR-IT628 8244 108878 108879 1FSTNR-SH354 (2) 102900 1FSTNR-SH104 (2) 1WASHR-LC125 7045 1FSTNR-HH116 1SPRNG190 1FSTNR-SH980 7075 1DECAL-QF070 1DECAL-QF070 1FSTNR-HH960 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 100: 108878: Sizer / Actuator Pneumatic Assembly

    1VALVE-PN531 1VALVE-PN090 1FSTNR-SB150 1BERNG125 1MADAP-ST100 (3) 8241 1FSTNR-SS333 (2) 108879: Adjustable Sizer Stop Assembly 1DECAL-QF025 1DECAL-QF025 8242 1FSTNR-HH345 8243 1FSTNR-SS333 1NUT-JM030 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 101: Air Panel

    1TEE-PL540 1FILTR780 1VALVE—PN531 1RGLTR175 1GAUGE500 1REDUC-ST111 1MADAP-BR600 1DECAL-QF050: Passenger Side 1DECAL-QF055: Driver Side 1VALVE-EL710 1DECAL-QF065: Boom Pressure FSTNR-HH081 (2) 1ELBOW-PL666 (7) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 102: Neo-Tex™ Wash Clips

    Filling every slot in the first row prevents the Nylon Brush packs in the second row from sliding down. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 103: Neo-Tex™ Only Fill Replacement

    PRIMARY COLOR: NEO-TEX FILL ONLY 108375 108376 108377 108378 108379 108380 ™ 108381 SECONDARY (ACCENT) COLOR: NEO-TEX 108382 108383 108384 108385 108386 ™ Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

  • Page 104: Neo-Tex™ With Nylon Brush Fill Replacement

    WITH NYLON FILL 108411 108412 108413 108414 108415 108416 ™ 108381 SECONDARY (ACCENT) COLOR: NEO-TEX 108382 108383 108384 108385 108386 ™ Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL826...

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