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® WRAP AROUND Belanger, Inc. P.O. Box 5470 Mix & Match Northville, MI 48167-5470 Customer Service Phone (248) 374-4700 Fax (248) 380-9681 www.belangerinc.com 1MANUL825 REV 07...
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This manual and the accompanying equipment are protected by United States and International copyright and patent laws. You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.
Belanger, Inc., does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions.
If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Controlling the speed of the head and maximizing time on the surface of a vehicle. The pivot point of the QuickFire® Wrap has been adjusted to align with the side (sheet metal) of a vehicle. Combined with the patent pending DynaTrigger the Quick Fire™ provides simultaneous pivot and linear movement.
Notify your local distributor or Belanger, Inc. immediately If shipment is determined damaged or incomplete. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Be sure to clamp equipment securely to the forks of the forklift. Do not stand under load while fork lift is in operation Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Heavy dotted lines show proper operating envelope Note: Above image shown with booms and wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Low Side Washer manual. Note: Above image shown with booms and wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Full Side Washer manual. Note: Above image shown with booms and wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Passenger Side Driver Side Passenger Side 103-1/2" 49-1/2" 3) The two Stand Assemblies are to be offset 78-1/2” as shown below. 78-1/2" Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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8) Tighten the lag bolts. Note: The stands will need to be leveled again after the Booms, Head Assemblies and Wash Materials are installed. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
DO NOT TIGHTEN THE SET-SCREWS ON THE BEARINGS AT THIS POINT. Apply Anti-Seize™ the Shafts before installing the Bearings Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Bottom Pivot-Plate. Lock washers and nuts are on top of the Bearing. Driver Side Complete (view from underside) Passenger Side Complete (view from underside) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Pivot Post and the Sizer Shaft Weldment. See image below. SIZER DISC ASSEMBLY MUST BE TIGHT AND MOVE WITH THE BOOM! Be sure not to allow Anti-Seize™ in this area Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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The Water Manifolds are to be towards the inside (both driver and passenger sides). Note: As the Head Assemblies are slid onto the rails, they should slid smoothly up and down the rails Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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If the Head Assembly does not move smoothly along the rails, the plastic bearing may need adjusting. See head Assembly Bearing Adjustment later in this document. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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10) Secure the above parts to the rear of the driver side Boom as shown below. 1/2-13 x 5” 5/8 x 1” Shoulder Bolt and 5/8” Plastic Washer Vehicle Travel Passenger Side Vehicle Travel Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
2) Locate the four black plastic “Rail Caps” (3” diameter) and place them on both ends of the Boom Rails as shown below. Entrance End Exit End Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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See the image below to understand how the complete assembly goes together then follow the instructions on the next page. Woodruff Key Bearing Locking Collar Shaft Groove Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Hydraulic Motor shaft Woodruff key Split locking collar Split locking collar Shaft bearing Top View Tighten all the setscrews on both bearings. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
7) Locate the four black plastic “Rail Caps” (3” diameter) and place them on both ends of the Boom Rails as shown below. Entrance End Exit End Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Locate the two side-wheel shafts. Locate the accessory box and separate its contents. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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15) Locate the 2 flat washer and 2 cotter pins and install them as shown below. Bend the ends of the cotter pin to lock it into place. Cotter Pin (typical) Flat Washer (typical) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Locate the 12” diameter x 28-1/4” tall Lower Hub Assembly and remove the Skins that will reveal and allow access to the inner fasteners on the Spiders as shown below. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
When installing single-ply cleaning material and Wash Clips, be sure the flaps are positioned as shown in the overhead view below. Direction of Travel Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Load one piece of 1/8” Neotex –when folded on plastic clip makes this a 20” (2 ply) NeoTex pack 12 pieces of in this row NeoTex Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
24 (33” x 10”) Pieces of Neo-Tex® Folded in half Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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28” x 8” 25” x 8” 25” x 8” 20” x 8” 16” x 8” 18” x 10” (Nylon Brush) 16” x 8” Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Using 24 more of the 33” x 8” Neo-Tex® pieces and 8” Wash Clips. Fill every other slot in the third row as shown below. 24 (33” x 8”) Pieces of Neo-Tex® Folded in half 24 Wash Clips Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Fill every third “C” Channel slot as shown below (12 pieces in all). Make sure the Packs are pushed down as far as possible. Be sure the flaps are in the direction as shown below. Direction of Travel Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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12 (25” x 8” x 1/4” thick) Fill every third slot Pieces of Neo-Tex® , 1 Hub Overhead View per clip 12 Wash Clips Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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12 (32” x 8” x 1/4” thick) Pieces of Neo-Tex®, 1 per clip Fill every third slot Hub Overhead View 12 Wash Clips Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Air Panel (Purple or Feed from Air Panel (Green) Airline colors stated are suggestions to aid repairs and trouble-shooting. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Activated Position (Power Applied) Booms Rest in “EXTEND” Position Booms Triggered to “RETRACT” Position Main air supply 90-PSI minimum 120-PSI maximum Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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If you need the default setting to be in the Retract (out of the way) position, the air circuit will require re-plumbing. If your controller supports the “LOOKBACK” function, you may wish to activate that Output to do so for the QuickFire®.
Over-Oil Reservoir (Gray) Run 1/4” airline from the Air Panel to port #3 on the QuickFire® Wrap limit switch. Driver side uses GREEN airline, passenger side used ORANGE airline. Run 1/4” airline from the Air Panel to the Air-Over-Oil reservoir. Driver side and passenger side both use GRAY airline.
It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out prior to final hookup. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
It is recommended that licensed technicians are contracted to perform all utility installations. Driver Side Direction of Travel Passenger Side Direction of Travel Return Return Feed Feed Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Be sure to match the wheel rotation shown above. If the rotation is opposite as show below, reverse the hydraulic feed lines to the motor. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Locate the following parts and secure them into place as shown below. Manifold Assembly 3/8-16 x 1-1/4” SHCS 1CAP124 Before After Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
• Secure the cord grip back into place • Slide the conduit through the cord Base grip and into the base Cord Grip Conduit Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Cut four of the grommets in half, creating eight pieces. Cut a split down the side of the remaining eight grommets. See images below. 1/2 Grommet Split Grommet Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Secure the manifold into place as shown below. Do not tighten the clamps together until the conduit has been installed. Split Grommets 1/2 Grommets Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
When feeding wiring through cord grip in electrical boxes, use wire nuts and electrical tape to terminate wiring (see wiring schematics located in MCC panel). Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Place this one directly over the hose fitting 12” 12” Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out prior to final hookup. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out prior to final hookup. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Booms remain level through their swing. If not, adjust as needed. Note: The Sizer may require fine-adjusting at this time. More information on the following pages. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
(Large Regulator on the Air Panel). Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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This is the motion of the head alone when it is moving “down” the rails away from the stand as shown below. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
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QUICKFIRE® WRAP AROUND Operational Performance and Controls Overview of Controls There are six main controls, which affect the operational performance for each stand (leg assembly) in a QuickFire® Wrap. Breaking the QuickFire® Wrap into three operational sections: • Front Washing •...
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Controls” alters resistance as the vehicle moves the wheels out of the way. AIR QUICK-DUMP and BACK CLEANING: . AIR QUICK-DUMP and BACK CLEANING: . Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Trigger Stop). After adjustment, re-tighten the Jam Nut. Side Wheel back in default location awaiting next vehicle. • Sizer Switch is reset. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
• Clockwise decreases the allowed exhaust rate and slows the “Head Retract” motion. • Counter clockwise increases the allowed exhaust rate allowing higher speeds in the motion. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Operational Performance and Controls Adjustment Affects / Options When the “Head Retract” motion is complete, the QuickFire® Wrap will come to the tail corner of the car where the “Swing Extend” and the “Head Extend” portion of operation will initiate.
Adjust inside swing flow control by opening the flow (turn counter clockwise) the rate of “Swing Extend” will increase. This will allow the head extend trigger to activate before contact is lost. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
The pressure settings stated are for Conveyor speeds of approximately 100 vehicles per hour. Different pressure settings may be needed to compensate for different Conveyor speeds. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Tide laundry detergent and hot water (whenever using steel wool on aluminum, always follow the grain to prevent scratching the finish). Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Loctite® 271. Over tightening may damage or crack the bearing. Tighten all four jam nuts to 85 foot/pounds using Loctite® 271. Jam Nut (typical) Torque Plate Spherical Bearing Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
3) Secure the 60” Hose (used for water) to the Water manifold (bottom/center) as shown below. Secure 60” Hose to Water manifold 4) Locate the parts shown below (2 for each per side). Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Tighten or loosen these nuts to adjust height. Once set, be sure to tighten the locking nut. Adjust height at all four locations. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Also, the terminal block may need to be removed from the side of the motor for additional access using a Phillips screwdriver. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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This will now allow the motor gearbox to be removed by pulling the assembly straight up and off of the torque studs and off the wheel shaft. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Once the key and keyway are aligned, lower the gearbox onto the torque bolts to its resting position. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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7) Once the motor gearbox unit is properly secured into position, power can be turned back 8) Verify wheel rotation prior to running any test vehicle through the system. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Extrusions that will have to be cut to size in the field. Color Level 1 Description Black 1PLSTC-EX060 Filler Strip Piece – Full Length – 120” long Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Fill every other slot as shown Overhead View of Lower Hub Fill Overhead View of Pattern Upper Hub Fill Pattern (12” diameter hub) (6” diameter hub Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
Fill every other slot as shown Overhead View of Lower Hub Fill Overhead View of Pattern Upper Hub Fill Pattern (12” diameter hub) (6” diameter hub) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL825...
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Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167 Customer Service Phone (248) 374-4700 * Fax (248) 380-9681 Quick-Fire™ Wrap Around Mix and Match 1MANUL825...
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