Belanger SUDZAMELEON ARCH Owner's Manual
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Belanger SUDZAMELEON ARCH Owner's Manual

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SUDZAMELEON
®
ARCH
Belanger, Inc®.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 349-7010
Fax (248) 380-9681
www.Belangerinc.com
1MANUL956
REV 00

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Summary of Contents for Belanger SUDZAMELEON ARCH

  • Page 1 SUDZAMELEON ® ARCH Belanger, Inc®. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 Fax (248) 380-9681 www.Belangerinc.com 1MANUL956 REV 00...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...

  • Page 5: Table Of Contents

    Maintenance ...................... 54 Routine Procedures ......................... 54 Support Equipment ........................54 Trouble Shooting ........................55 Powder Coating Maintenance ....................56 Powder Coating Repair......................57 Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 6 Utility Supply Lines: LED Cables for Leg Assemblies & Foam Bullets® ........... 79 Air Panel: 110469 ..........................80 MixStir® Single Air Pump Panel: 108308(2) ..................81 Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 7: Belanger Incorporated® Limited Warranty

    INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Copyright © 2000 by Belanger, Inc.® All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 8: Operational Warning

    Belanger, Inc.®, does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger® recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions.

  • Page 9: Introduction

    If you do not understand the procedure, call a Belanger, Inc.® representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 10: Important Safety Information - Must Read

    Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 11 THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 12: Overview

    The Sudzameleon® Arch has a pair of CTA Foam Bullets® that mount to the leg assemblies. The Multi- Axis™ Mounts enable the Foam Bullets® to be effectively directed at the wheels and the lower panel surfaces on the vehicle. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 13: Before You Get Started

    Lock Washer SS 3/8” 1WASHR-FL498 Flat Washer SS 3/8” 110469 Air Panel Assembly 115037 Sudzer® Coarse Media Pak Kit 115041 Sudzer® 3D Media Pak Kit Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 14 Notify your local distributor or Belanger, Inc.® immediately if shipment is determined damaged or incomplete. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 15: Available Nozzle Options

    5/16 Stainless Steel Lock Washer (2 Per Cover) 1FSTNR-HK275 5/16-18 x 5/8 Black Hand Knob (2 Per Cover) 1GRMIT796 1-3/4”ID x 2-1/8”OD Black Rubber Grommit (4 Per Cover) Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 16: Specifications

    CAUTION A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger® specified equipment. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 17: Dimensions

    Scale 146-1/16” Unit Width 86” 123-1/4” Unit Height 90-7/8” Vehicle Clearance 119-3/8” Vehicle Clearance 141-1/2” Outside of Base Plate to Outside of Baseplate Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 18: Installation

    7) Retrieve Accessory Box 111096, this box contains the fasteners needed to assemble and install the Sudzameleon® Arch. 8) Locate and unwrap the driver and passenger side Leg Assemblies. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 19 Mounting Plate Utility Lines 2. LED cables from the Leg & Foam Bullet® 3. Extend & Retract Airlines from the Cylinder Leg Assembly Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 20  Place the Cylinder Retraction Bumper on the shaft and reinstall the Cylinder Bearing and Jam Nut. Cylinder Retraction Cylinder Bumper Bearing Jam Nut Cylinder Shaft BEFORE AFTER Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 21 Union Fitting at the top of the Plate, as shown above. The remaining openings on the Union Fittings will be used to connect the driver side Leg Assembly Utility Lines. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 22 Airlines to the bottom two Union Fittings for the Cylinders The remaining openings on the Union Fitting will be used to connect the driver side Cylinder airlines. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 23 9) Repeat Steps 1-8 to connect the utility lines for the driver side Leg Assembly. 10) Reinstall the Utility Plate and secure it to the Air Plenum with the knobbed fasteners. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 24: Installing Wall Washers (Light Bars)

    3) Use the supplied fasteners to secure the Wall Washers to the brackets on the Air Plenum, as shown below. Wall Washer Fasteners Air Plenum Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 25 6) Insert the quick connector end of the Power Cables into the bottom two Cord Grips on the Air Plenum Utility Plate. Utility Plate Driver Side Wall Washer Power Cable Passenger Side Wall Washer Power Cable Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 26 11) Wrap the connections with electrical tape to protect them from the car wash elements. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 27 13) Make sure the Power Supply Cable is free of debris, coil the cable up and store it in the Air Plenum until the Sudzameleon® Arch is installed in the tunnel. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 28: Insert Output Nozzles For Height Verification

    The Vehicle Clearance Height for the Sudzameleon® is 90-7/8” and this height will be Note: verified when the Sudzameleon® is placed in the tunnel. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 29: Tunnel Placement

    Take this measurement at the entrance and exit end of the foot plate to confirm that the leg is square to the conveyor. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 30 Height Clearance Floor Line Conveyor View of the arch facing the ENTRANCE side of the Sudzameleon® and the EXIT side of the tunnel Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 31 9) Next, position the passenger side foot plate, measure 141-½” from the OUTSIDE edge of the driver side foot plate toward the passenger side of the tunnel and mark a line for this dimension on the floor. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 32 Air Plenum, as shown in the image above. This measurement should be 90-7/8”, shims or plates may be used if necessary to achieve the appropriate height. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 33 Do not hammer the lag bolts all the way down at this time, leave room to raise the foot plate later if necessary. Passenger Side Driver Side ½” Lag Bolts Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 34: Installing The Sudzameleon® Tri Nozzles

    Sudzameleon® Tri Nozzle with 3D Mesh Media Disk installed Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 35 Air Plenum and the openings for the Bayonet Spray Nozzles should be facing the exit of the tunnel. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 36: Installing The Bayonet Spray Nozzles

    3.0 gpm. Nozzle 3) Then secure a nozzle onto each of the Bayonet Nozzle Kits, refer to the image below. Nozzle Bayonet Kit Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 37 When the Bayonet Spray Nozzle is installed properly the spray nozzle will be pointing directly down through the middle of the Sudzameleon® Tri Nozzle. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 38 7) The Bayonet Nozzles with the tee and elbow fittings are to be installed into the four center Tri Nozzles, as shown in the image above. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 39: Installing Check Bodies And Nozzles Into The Leg Manifolds

    Check Cap Helpful Hint The Check Bodies in the Leg Manifolds should be oriented with the Check Cap pointing down toward the ground. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 40 Refer to the Available Nozzle Choices in the Introduction section to confirm the nozzle types needed for the application that you purchased. You may need more than one type of nozzle. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 41 Threaded Hand Knob, Lock Washer and Flat Washer (4 Each per Arch) 2 Each per Leg Assembly Grommet (8 per Arch) 4 per Each Leg Assembly Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 42: Mounting The Cta Foam Bullets® Onto The Leg Assemblies

    3) Secure the Mount Kit to the Leg Assemblies with the 5/16”-18x3/4” fasteners and washers provided in the kits, refer to the image below. Mount Plate Pivot Mount Clevis HHCS SS 5/16-18x3/4” Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 43 6) Insert the mounting tab on the Foam Bullets® into the clevis and secure the Foam Bullets® to the Mounts using the provided 3/8”-16 x 1-1/2” fastener, washers and nut. Driver Side Passenger Side CTA Foam Bullets® Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 44: Utilities

    2) Route the Power Supply Cable to the backroom and connect it to the proper output on the Controller. 3) Using the controller, turn on the Wall Washers to make sure they are working properly. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 45: Electrical Connections: Foam Bullet® Leds

    5) Wrap the connection with electrical tape to protect it from the car wash elements. 6) Tuck the electrical connection into the Foam Bullet® and reassemble the Foam Bullet®. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 46: Electrical Connections: Leg Assembly & Foam Bullet® Leds

    Leg Manifold to prevent it from dragging on the tunnel floor. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 47 6) Route the four (4) Power Supply Cables for the Leg Assembly LEDs and the Foam Bullet® LEDs to the backroom and connect them to the SpinLite® Controller. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 48: Connecting Mixstir® To The Sudzameleon® Arch

    Bayonet Nozzles. Main Feed from MixStir® (1/2” Field Supplied) 1/2" x 3/8” Adapter Union Fitting Utility Plate Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 49 1/2” x 3/8” polyflow adapter Note: The Main Feedline from the MixStir fitting located in the center of the Air Plenum Utility Plate. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 50 When reinstalling a Bayonet Nozzle rotate it to the right then insert it into the Tri Nozzle and rotate it clockwise to lock it in place. Verify the spray nozzle is pointing downward. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 51 Panel for Bayonet Nozzles Panel for Leg Manifolds Chemical Solution Compressed Air Top Fittings to feed Chemical Solution Leg Manifolds Main Feed Line Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 52 CTA Foam Bullets®. The MixStir® for the Foam Bullets® is not included with the Sudzameleon® Arch it must be purchased separately. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 53: Connecting Cylinders To Air Panel

    Cylinder retract port on the Air Plenum Utility Plate. See the images above. Note: Each port on the Cylinder has flow controls to adjust the cylinder actuation speed. See the image above. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 54: Initial Startup Procedures

    6) After all of the settings have been adjusted run a few test washes on various vehicles to confirm that the desired bubble consistency and volume has been obtained. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 55 7) Verify that there are no air or water leaks at any of the hose connections or nozzles. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 56 Loosen the two fasteners connecting the Pivot Mount to the Mount Plate then rotate the Foam Bullet® Mount Plate Foam Bullet® Pivot Mount Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 57 8) After all of the settings have been adjusted and the Foam Bullets® have been positioned run a few test washes on various vehicles to confirm that the desired bubble consistency, volume and application has been obtained. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 58: Maintenance

    Injection System (AFIS) to supply the Foam Bullets® refer to that manual (1MANUL006) for troubleshooting any issues and to diagnose any repair or maintenance issues. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 59: Trouble Shooting

    Utility Panel Bullet® LEDs:   Not Turning On/Off Short in LED light assembly Replace LED light assembly Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 60: Powder Coating Maintenance

     If you have any questions or concerns regarding how to clean powder coat equipment please call Belanger® Technical Support / Aftermarket Group for additional assistance. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 61: Powder Coating Repair

    Continue rubbing down and applying light coats, until the edges of the damaged paint have disappeared. Applied properly, at this stage all physical signs of repair can be lost. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 62 It is always a good practice to mechanically abrade a key by using rubbing down paper, or at least use a non-scratch scrub sponge. A small discrete area should be tested first. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 63: Air Plenum 111093: Entrance Side

    Passenger Side Air Plenum with 111093 Inline Fan Assembly Air Plenum with Vent Assembly Driver Side Air Plenum Logo: 111104 1FSTNR-PH270 (2) 111104 Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 64: Air Plenum: 111093: Exit Side

    1FSTNR-HK256 (2) 1UNION-PL250 (2) 1BLKHD-PL548 (4) NUT 1BLKHD-PL501 (2) NUT 1ELECT-FS176 (6) 10036 10029 1WASHR500 (6) 1UNIION-PL700 1BLKHD-PL548 (4) 1WASHR-FL166 1BLKHD-PL501 (2) 1FSTNR-SH047 Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 65: Air Plenum Attaching Driver Side To Passenger Side

    Air Plenum Attaching Driver Side to Passenger Side Passenger Side Driver Side 1WASHR-LC291 (8) 1NUT-RG469 (8) 9599 (2) 1FSTNR-HH315 (4) 1GASKT403 9593 (4) 1FSTNR-HH342 (4) Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 66: Air Plenum 111093: Inline Fan Assembly

    Air Plenum 111093: Vent Assembly 1RETNR827 (3) Driver Side 1PLSTC-CV177 9598 10015 1FSTNR-FH750 (2) 111088 1FSTNR-HK256 (3) 1WASHR-FL498 (4) 1WASHR-FLC291 (4) 1FSTNR-HH288 (4) Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 67 Wall Washers: Power Cable & Cord Grips 1ELECT-FS177 (2) 1WASHR522 (2) 1ELECT-FS775 (2) 111110 (2) 24 VDC 4 PIN SUPPLY CABLE ASY; LENGTH: 25’ Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 68 1ELECT-FS136 (2) Assembly includes: 1ELECT-FS110 1LED-WW025 1ELECT-FS110 SHRINK TUBE 1 INCH 1ELECT-FS135 (2) GSHS-1625W-3/8” Black 1ELECT-FS136 (2) SHRINK TUBE 1” GSHS-1625W-3/8” Black RGB LED Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 69: Sudzer ® Bl Tri Nozzles Overview

    110651: 3D Media Pack 110608: Coarse Media Pack 1NOZZL-PL150 (6) Part #’s: 6 Packs of Media 3D Media Pack 115041 Coarse Media Pack 115037 Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 70: Spray Bayonet Kit Overview

    1AIRLN605 (2) Length: 16” 1AIRLN605 (2) 1AIRLN605 (2) Length: 19” Length: 29” Nozzle: #6 Nozzle: #5 Nozzle: #4 Nozzle: #3 Nozzle: #2 Nozzle: #1 Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 71 1VLALVE-PN190 1ELBOW-PL533 1NOZZL-FJ002 (2) 115034 0.5 GPM Nozzle 3.0 GPM Nozzle Kit Includes: 6 Nozzles & 9608 (2) 6 Quick Disonnectors Quick Disconnectors Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 72: Leg Assembly Components Overview

    Passenger Side: 111092 Leg Manifold Mounting See the Exploded View on the following pages Leg Manifold Mounting See the Exploded View on the following page Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 73: Leg Assembly Manifold Mounting: 111091 & 111092

    View to the right 9519 (2) 1CLAMP269 (4 Halves) 111081 Driver Side: 111086 Passenger Side: 111087 10024 1GRMIT800 1PLUG-SS575 1FSTNR-ST500 (2 per Leg) 1PLUG-SS575 Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 74: Leg Assembly Foam Tube Assembly: 111090

    9494 9445 1NUT-JM084 1FSTNR-SH472 (2) Driver Side: 111086 1CYLND204 Passenger Side: 111087 Leg Assembly Foam Tube Assembly: 111090 1PAD250 STRAIGHT 1PLUG-SS525 1FTTNG-SW344 111085 Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 75: Leg Assembly Rgb Led Kit: 111094 (2)

    If replacement of rail 10014 BENT is necessary the factory will need to bend the parts before shipping. Be sure to specify when placing the order. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 76: Attach Leg Assembly To Air Plenum

    Attach Leg Assembly to Air Plenum Air Plenum Ref. 1WASHR-FL498 (4) per Leg 1WASHR-LC291 (4) per Leg 1FSTNR-HH261 (4) per Leg Leg Assembly Ref. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 77: Leg Assembly Manifold: Check Body Set (111102) & Nozzle Set (111103 Or 111106)

    Helpful Hint Information on the available Nozzle options for the Sudzameleon® is given in the Introduction Section on page 11 of this Manual. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 78: Leg Assembly: Manifold Cover Kit 111089

    NOTE: A Sudzameleon® Arch has 24V RGB lights in each of the Leg Assemblies; the Leg Assembly Len Covers are only available in the natural color. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 79: Foam Bullet® Cta: 111272 (2)

    1GASKT404 1PLSTC-CV171 1ELBOW-PL510 (2) 10122 1NIPPL-PL177 (2) Foam Bullet® Generator Assembly: 110614 1PAD250 (2) 1FTTNG-SW344 1REDUC-PL125 110613 (includes S.S. Screen) Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 80: Foam Bullet® Nozzles

    Foam Bullet® Nozzles 111272 1NOZZL-FJ025 (2) Foam Bullet® Mount Kit: 110649 (2) 1FSTNR-SH770 (2) 1FSTNR-HH165 (2) 110629 1WASHR-FL415 (2) 9634 1WASHR-LC270 (2) 1WASHR-FL498(4) 1NUT-RG469 (2) Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 81: Utility Supply Lines: Chemical Solution & Air Lines For Leg Manifolds

    Fitting will be used to connect the Length: 12 FT driver side Cylinder airlines. 1AIRLN165 (2) 1/4” Clear Airline for Retracting Cylinder Length: 12 FT Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 82: Utility Supply Lines: Chemical Solution & Air Lines For Foam Bullets

    Do not shorten these lines until after the Foam Bullets® have been installed and their desired position has been determined. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 83: Utility Supply Lines: Led Cables For Leg Assemblies & Foam Bullets

    Leg Manifold to prevent it from dragging on the tunnel floor. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 84: Air Panel: 110469

    1AIRLN550 TO EXTEND 1MADAP-BR600 (2) CYLINDER 1ELBOW-PL666 TO RETRACT CYLINDER 1VALVE-EL710 1MADAP-BR600 TO MAIN AIR CONNECTION 1AIRLN220 2529 (2) 1GAUGE500 (2) 1RGLTR175 (2) Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...

  • Page 85: Mixstir® Single Air Pump Panel: 108308(2)

    1REDUC-PL127 (for 2 only) 1AIRLN715 1FTTNG-SW340 1CLAMP372 Red, 18” 1RGLTR175 (2) 1BRCKT276 2529 1CLAMP372 1FTTNG-SW340 1RGLTR175 1ELECT-DN500 1VALVE-WA276 1MADAP-BR600 1ELBOW-PL535 1ELEBOW-PL666 1REDUC-PL127 1GAUGE500 1REDUC-PL120 1PUMP292 Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL956...
  • Page 88 Belanger, Inc.® * P.O. Box 5470 * Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 * Fax (248) 380-9681 Sudzameleon® ARCH 1MANUL956...

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