Belanger HYDRO-HYBRID Owner's Manual
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Belanger HYDRO-HYBRID Owner's Manual

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Owners Manual
HYDRO-HYBRID
Belanger, Inc.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 374-4700
Fax (248) 380-9681
www.belangerinc.com
1MANUL253
REV 02

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  • Page 1 Owners Manual HYDRO-HYBRID Belanger, Inc. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 374-4700 Fax (248) 380-9681 www.belangerinc.com 1MANUL253 REV 02...
  • Page 2 Belanger, Inc. Hydro - Hybrid...

  • Page 3: Table Of Contents

    Nozzle Angle Adjustments ......................37 Nozzle Movement............................... 37 Maintenance..........................38 Routine Procedures..............................38 Drive Arm / Rack Connector Bushing Replacement....................39 Replacement Parts ..............................42 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 4: Belanger Incorporated Limited Warranty

    MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Copyright © 2000 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 5: Operational Warning

    Belanger, Inc., does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities.

  • Page 6: Introduction

    If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 7: Important Safety Information - Must Read

    THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 8: Overview

    Wanner™ pump and U.S. Motor drive with flooded suction storage tank and baked enamel frame with motor isolation mounts. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 9: Before You Get Started

    Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 10: Specifications

    A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 11: Dimensions

    Specifications Dimensions 152” 56” 132” 132” dimension is taken from the floor to the top of the gearbox (gearbox not shown) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 12: Installation

    Do not stand under load. Head frame assembly Leg assembly (typical) Secure the leg assemblies to the head frame assembly Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 13: Tunnel Placement

    45" dimension is taken from the outer equipment leg to the driver side edge of the inside guide rail Dotted lines show proper operating envelope Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 14: Overview

    * = 2 pieces supplied, ** = 4 pieces supplied, *** = 12 pieces supplied High Pressure Middle and lower Upper Rocker Arm Middle Manifold Lower Manifold Manifold Mounts Manifold Mounts Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 15: Pivot Bars

    Secure the nozzle mounts to the leg assemblies The heights should be set as shown below, from retainer pin to retainer pin. 77-1/2” Direction 96” Travel Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 16: Parts Identification

    HYDRO HYBRID™ Installation Parts Identification 40-1/2” 44-1/2” 98-1/2” connector arm 80” connector arm 30-1/4” 37-1/2” Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 17 1NOZZL896: Nozzle Power Jet for Hydro 1ADHES429: Loctite™ 271 Match Pack Diameter T-Bar for Hydro Mitter (4 Mitter (6 pieces) .5mil (6 pieces) pieces) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 18: Whip Rack Connectors

    LocTite™ on the treads of each Stud. The heights should be set as shown below, from retainer pin to retainer pin. Side View 77-1/2” 96” Direction Travel Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 19: Side Manifold Arm Assembly

    Middle pivot bar 3/4” Nut (typical) Retainer pin bullet Plastic Side manifold (typical) bushing arm assembly (typical) (typical) Lower pivot bar Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 20: 80" Side Connector Arm Assembly And Whip Rack Connector Stud Assembly

    Loctite™ to the treads of the Stud Assembly. Upper pivot bar Upper Rocker Arm: Install Stud Assembly here 80” Side connector arm Middle pivot bar Middle manifold arm Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 21: Middle Manifold Stroke Adjustments

    The same principals apply to the lower manifolds. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 22: 98-1/2" Lower Connector Arm Assembly And Whip Rack Connector Stud Assembly

    LocTite™ to the treads of the Stud Assembly. Upper pivot bar Upper Rocker Arm: Install Stud Assembly here 80” Side connector arm Middle manifold arm Middle pivot bar Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 23: Lower Manifold Stroke Adjustments

    The same principals apply to the middle manifolds. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 24 Repeat the above process on the opposite side. Note: DO NOT INSTALL ANY NOZZLES UNTIL THE SYSTEM HAS BEEN FLUSHED OF DEBRIS. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 25 Repeat the above process on the opposite side. Note: DO NOT INSTALL ANY NOZZLES UNTIL THE SYSTEM HAS BEEN FLUSHED OF DEBRIS. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 26: High-Pressure Feed Manifolds

    8” dimension is taken from the inside surface of the cross beams end plate to the clamp of the nozzle mount High Pressure Manifold Mount Driver Side High Pressure Manifold Mount Passenger Side Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 27 Secure the 4 hydraulic-type hoses to the all obstructions. components. fitting (upper and lower) as shown. DO NOT fully tighten the upper fittings yet. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 28 The following parts will be used to supply water to the unit. Vertical manifold Water Manifold Standard Water Manifold With Vertical Feed Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 29 Slide the third hose clamp onto the hose being used as a main water feed and secure the main water feed hose to the vertical manifold. Slide the hose clamp into position. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 30: Utilities

    Main high-pressure, water feeds Main high-pressure, water feeds High-pressure High-pressure water manifold water manifold Note: See High-Pressure Manifold Overview for more details. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 31 A licensed technician is to run main electrical feed from the electrical panel to the motor atop the frame, located on the passenger side. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 32: Cloth

    (remove for cloth installation, typical) Upper drive arm Pitman Lower drive arm Drive rack Center Passenger side follower rack follower rack Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 33 (remove for cloth Upper locking collar installation, typical) Lower Upper drive arm Flat washer locking collar Plastic end cap Shaft (typical) bearing Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 34 (remove for cloth installation, typical) Upper drive arm Pitman Lower drive arm Drive rack Center Passenger side follower rack follower rack Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 35 12) Snug upper and lower locking collars tightly against both shaft bearings, and secure them into place. 13) Repeat this process on the follower racks. 14) Replace the entrance side drive arm and all retainer pins. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 36: Startup

    The center manifold uses two nozzles. The single nozzles should be installed on the outside of the manifold. Driver Side Overhead Center Overhead Passenger Side Nozzle Nozzles Overhead Nozzle Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 37: Lower Manifold

    ® We have found that Teflon tape sometimes clog the nozzles with smaller orifices. Water sealant not supplied by Belanger, Inc. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 38: Manifold Stroke Adjustments

    However, if you do want to shorten the stroke of the middle manifolds, change the position of the retainer pins as shown below. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 39: Nozzle Angle Adjustments

    Adjustment of the lower manifolds nozzle angle will be covered in greater detail in the “Lower Manifold” section of this document. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 40: Maintenance

    • It is recommended that one squirt of a general-purpose grease be applied every six months. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 41: Drive Arm / Rack Connector Bushing Replacement

    Always wear safety glasses when performing maintenance on any equipment. Parts Identification Drive Arm / Rack Connector Bushing: part #3723 Pins: part #1PIN107 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 42 2) Remove the old bushing (part #3723) by pressing it out or by using a hammer. 3) Insert the new bushing. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 43 5) Drive the pin back into place using a hammer. 6) Make sure the pin is flush with the surface of the Drive Arm / Rack Connector. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...

  • Page 44: Replacement Parts

    105519 Mitter Cloth, 48 piece set Blue Mitter Cloth, 48 piece set Green 105520 105521 Mitter Cloth, 48 piece set Red Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL253...
  • Page 46 Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167-5470 Customer Service Phone (248) 374-4700 * Fax (248) 380-9681 Hydro-Hybrid 1MANUL253...

Table of Contents