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Belanger Wave Across Owner's Manual

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Wave Across™
Belanger, Inc.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 374-4700
Fax (248) 380-9681
www.belangerinc.com
1MANUL850
REV 14

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  • Page 1 Wave Across™ Belanger, Inc. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 374-4700 Fax (248) 380-9681 www.belangerinc.com 1MANUL850 REV 14...
  • Page 3 This manual and the accompanying equipment are protected by United States and International copyright and patent laws. You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.

  • Page 5: Table Of Contents

    Stud Retainer with Castle Nut Assembly..........................24 Rack Bushing Assembly................................24 Motor/Gearbox Assembly..............................25 Misc. Components.................................26 Drive Arm / Rack Connector Bushing Replacement ..................... 27 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 6: Belanger Incorporated Limited Warranty

    PURPOSE. Copyright © 2000 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 7: Operational Warning

    During the installation process the installer is responsible for re-tightening ALL lugs, set screws and terminals located in the electrical panels. Components may vibrate loose during shipping. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 8: Introduction

    Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

  • Page 9: Important Safety Information - Must Read

    THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 10: Available Styles

    Read through the entire manual to familiarize yourself with the Wave Across before installation. When installation is ® completed, you will want to keep this manual as a guide to proper maintenance. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 11: Before You Get Started

    Notify your local distributor or Belanger, Inc. immediately if shipment is determined damaged or incomplete. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 12: Specifications

    AT 900 PSI WHILE LOADED AGAINST VEHICLE. PLEASE VERIFY YOUR SYSTEMS CAPABILITY TO MEET THESE SETTING WHILE RUNNING A VEHICLE PRIOR TO INSTALLING PIECE OF EQUIPMENT! Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 13: Dimensions

    WAVE ACROSS Specifications Dimensions 146” 84” 116” 126” The 126” dimension is taken from the floor to the top of the gearbox Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 14: Installation

    Do not stand under load while fork lift is in operation 2) Locate the leg assemblies and secure them to the head assembly using the supplied bolts, washer and nuts. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 15: Tunnel Placement

    The 45” dimension is taken from the inside edge of the inside conveyor guide rail to the outside edge of the equipment leg. Although the main water feed is shown on the driver side, it can be installed on either side. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 16: Utilities

    Slide the third hose clamp onto the hose being used as a main water feed and secure the main water feed hose to the vertical manifold. Slide the hose clamps into position. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...
  • Page 17 It is recommended that a licensed electrician is contracted to perform all electrical installations. Supply 3-phase power to the motor on top of the frame assembly. Overhead View Main electrical feed Motor Gearbox Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 18: Cloth

    (remove for cloth installation, typical) Upper drive arm Pitman Lower drive arm Drive rack Center Passenger side follower rack follower rack Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...
  • Page 19 Collars are to be butted up against the side-plates against the side-plates Placement typical on all six bearings (Overhead view of Head Frame) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...
  • Page 20 (remove for cloth installation, typical) Upper drive arm Lower locking Shaft collar (typical) bearing (typical) Plastic end cap (typical) Cloth (typical) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...
  • Page 21 (remove for cloth installation, typical) Upper drive arm Pitman Lower drive arm Drive rack Center Passenger side follower rack follower rack Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...
  • Page 22 13) Repeat this process on the follower racks. 14) Replace the entrance side drive arm and all retainer pins. 15) Repeat all steps on the exit side. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 23: Maintenance

    • It is recommended that one squirt of a general-purpose grease be applied every six months. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 24: Special Attention Items

    Maintenance Special Attention Items Mitter Collar Placement On the Wave Across™, there are six inside collars, which are installed at the factory. They are set as shown below. Collars are to be butted up Collars are to be butted up...

  • Page 25: Exploded Parts View

    1FTTNG-AJ250: (6 pieces) 1NOZZL972 1FTTNG-BH302 1NOZZL993 Nozzle Tip 1CLAMP257 1FTTNG-AJ250 Cap and Hose Fitting Nozzle (typical) 1FSTNR-SH400 (2) Gasket 1/2” x 1/2” Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 26: Rack Assembly

    Rack Bushing Assembly (3 pieces, shown later in this section) 3739 3739 Stud/Retainer Assembly (3 pieces, shown later in this section) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 27: Drive Rack Assembly (1 Of 2 Identical Assemblies)

    102004 1FSTNR-SH767 1WASHR-LC291 102005 1FSTNR-HH315 (4) 1WASHR-LC291 (2) 102019 (2) 1FSTNR-HH392 (2) 3604 (2 halves) 1FSTNR-SH767 1WASHR-LC291 1FSTNR-HH270 (2) 1WASHR-LC291 (2) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 28: Stud/Retainer Assembly

    This assembly is to always be used to secure the Drive Arm to the Pitman Arm Rack Bushing Assembly 1WASHR-FL830 1FSTNR-HH873 1WASHR-LC789 3223 1WASHR-FL830 3723 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 29: Motor/Gearbox Assembly

    7508 3223 3723 3642 1NUT-JM500: Nut 1PIN107 (2 pieces per arm) 1WASHR-FL830: Flat Washer 1WASHR-LC789 1RETNR132 1NUT-CN075 102002: Pitman Arm #1 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 30: Misc. Components

    105521: Red Cloth Strips (48 pieces, 3 sets required) 3704: Blue Cloth Strips (1 piece) 3706: Red Cloth Strips (1 piece) 48 pieces cloth set Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...

  • Page 31: Drive Arm / Rack Connector Bushing Replacement

    Always wear safety glasses when performing maintenance on any equipment Parts Identification Drive Arm / Rack Connector Bushing: part #3723 Pins: part #1PIN107 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...
  • Page 32 2) Remove the old bushing (part #3723) by pressing it out or by using a hammer. 3) Insert the new bushing. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...
  • Page 33 5) Drive the pin back into place using a hammer. 6) Make sure the pin is flush with the surface of the Drive Arm / Rack Connector. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL850...
  • Page 36 Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167 Customer Service Phone (248) 374-4700 * Fax (248) 380-9681 ® Wave Across 1MANUL850...

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