Belanger QuickFire Plus Owner's Manual
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Belanger QuickFire Plus Owner's Manual

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QuickFire® Plus
QuickFire® Plus
1MANUAL830 Rev01

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  • Page 1 QuickFire® Plus QuickFire® Plus 1MANUAL830 Rev01...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
  • Page 5 Changed 9935 to 10341 and 9936 to 10342 101 & 102 Changed 10011 to 1PIN-SS250 Back Cover Updated back cover to new design Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 7: Table Of Contents

    Symptoms and Required Adjustments ........................64 Maintenance ....................65 Troubleshooting ................................. 65 Routine Procedures ..............................66 Daily ......................................66 Weekly ......................................66 Monthly ....................................... 66 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 8 SpinMitt™ 22-inch 45-Degree Long Lead: 111053 (Qty. 16 per Hub)..................102 SpinMitt™ 25-inch 45-Degree: 111369 (Qty. 16 per Hub) ......................102 Air Panel: 110934 (2) ................................103 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 9: Belanger Incorporated Limited Warranty

    PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE – SALES ARE EXPRESSLY DISCLAIMED. Copyright ©2020 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 10: Operational Warning

    The installer is responsible for re-tightening ALL lugs, set screws, and terminals located in the electrical panels during the installation process. Components may vibrate loose during shipping. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 11: Important Safety Information - Must Read

    If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 12: Safety Warnings

    INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 13: Introduction

    Most soft starters and VFDs have relays built-in which are used for this purpose. Refer to your site-specific motor control drawings for details. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 14: Before You Get Started

    Notify your local distributor or Belanger, Inc. immediately If the shipment is determined damaged or incomplete. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 15: Specifications

    A compressed Air System should be set correctly to support 90 PSI necessary to operate the equipment but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 16: Installation

    Single Guide Rail Conveyor Assemblies (13” & 14-1/2” Wide) 13” 14-1/2” Guide Rail Double Guide Rail Conveyor Assemblies (13” & 14-1/2” Wide) 14-1/2” 13” Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 17: Tunnel Placement Overview

    Operating Envelope " 78-1/2 Minimum Direction of Travel 190” 204” 123" Entrance View Side View Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 18 Be sure to clamp equipment securely to the forks of the forklift. Do not stand under load while the forklift is in operation Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 19 Note: Dimensions in this section are not intended for tunnel placement. Later in this manual, it will give tunnel placement dimensions. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 20 SpinLite® Low Side Washer Manual 1MANUL962. Note: The above image is shown with cleaning material installed to indicate the operating envelope required for proper function. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 21 SpinLite® Full Side Washer Manual 1MANUL961. Note: The above image is shown with cleaning material installed to indicate the operating envelope required for proper function. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 22: Positioning The Stands (Legs)

    13” Conveyor: 49-1/2" 14-1/2” Conveyor: 51” 103-1/2" 3) The two Stand Assemblies are to be offset 78-1/2” as shown below. 78-1/2" Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 23 8) Tighten the lag bolts. Note: The stands will need to be leveled again after the Booms, Head Assemblies, and Wash Materials are installed. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 24: Installing The Booms

    BEARINGS AT THIS POINT. Shaft Bearing Grease Fitting Apply Anti-Seize™ to the Pivot Posts before installing the Bearings Grease Fitting Shaft Bearing Vehicle Travel Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 25 Bearing. Driver Side Complete (view from the underside) Passenger Side Complete (view from the underside) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 26: Installing Boom Components

    Pivot Post and the Sizer Shaft Weldment. See the image below. SIZER DISC ASSEMBLY MUST BE TIGHT AND MOVE WITH THE BOOM! Be sure not to allow Anti-Seize™ in this area Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 27 Note: The Head assemblies should slide easily onto the rails; they should slide smoothly in both directions once on the rails. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 28 See Head Assembly Bearing Adjustment later in this document. 9) Attach the Head Switch Assembly to the Boom End Plate, as shown below. Before After Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 29 5/8” Plastic Washer Vehicle Travel Vehicle Passenger Side Travel Note: Be sure to use Red Loctite 271 when installing the Shoulder Bolt. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 30: Securing The Head Assembly To The Boom

    3) Locate the eight black plastic Rail Caps (3” diameter) and place them on both ends of the driver and passenger side Boom Rails as shown below. Entrance End Exit End Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 31 3) Locate the two Shaft Assemblies. Locate the accessory box and separate its contents. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 32 6) Allow the Shaft to slide down until the Locking Collar rests on the Upper Bearing as shown above on the right 7) Tighten the setscrews on the Upper and Lower Shaft Bearings. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 33 Drive Shaft 10) Locate the Motor/Gearbox and Cover Assembly and remove the Upper Cover. Motor/Gearbox Upper Cover Cover Assembly Lower Cover Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 34 13) Rethread the Jam Nut and Slip Ring Shaft back onto the Drive Shaft so that it sits on top of the Gearbox. Slip Ring Shaft sits on top of Slip Ring Shaft Gearbox Slip Ring Jam Nut Drive Shaft Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 35 Motor Cover Top Wire Clamp to be installed perpendicular to wires 17) Reattach the top of the Motor Cover. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 36: Installing Side Wheel Hubs

    Hub on the Shaft. Head & Gearbox Asy Hub Cap Hub Cap & End Plate End Plate Shaft Assembly Hub Assembly Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 37 Hub Assembly to access to the Spider Assemblies. 4) Remove one-half of the top, middle, and bottom Spider assemblies, shown above on right. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 38 Be sure this gap is equal on both sides Important Torque all the 5/16-18 Fasteners to 20 FT.LBS. Top Spider Bottom Spider Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 39 Slip Ring and Wire Harness connectors and press them together gently. 11) Wrap the connection with electrical tape to protect them from the car wash elements. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 40 14) Install the four Hub LED light assemblies into their channels, shown below. LED Assembly Hub Channel Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 41 16) Wrap the connections with electrical tape to protect them from the car wash elements. 17) Tuck the LED Wires into the Hub Assembly just above the Top Spider Assembly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 42: Loading Spinmitt™ Material On Hubs

    45 deg. to Arm are 45 deg. to Arm Clips SpinMitt™ SpinMitt™ 22”- 45 Deg: 111053 SpinMitt™ 25”- 45 Deg: 111369 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 43 6) Make sure to slide the SpinMitts™ all the way down to the bottom of the hub. Verify that the SpinMitt™ material on the Driver Side QuickFire® Plus adequately clears the Note: guiderail of the conveyor. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 44 Be sure to slide the End Plate and Hub Cap down the Shaft. Apply anti-seize to the fasteners and secure the End Plate and Hub Cap to the top of the Hub Assembly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 45: Adjusting The Positive Stops

    Driver Side Boom Assembly In-Bound Bumper Asy. with 7” Bolt and 2” Black Spacer Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 46 Adjust the In-Bound Positive Stops so that the Shafts are not over the center of the bay or in the path of the vehicle. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 47: Adjusting Tilt Valve Actuator

    Tilt Valve upward. Tilt Valve Head Assembly 2) After adjustments verify the Actuator Arm now triggers the Tilt Valve. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 48 • Secure the cord grip back into place • Slide the conduit through the cord grip and into the base Base Liquid- tight Fitting Conduit Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 49 DS: 110758 PS: 110757 2) Secure the Boom Utility Mount Assembly into place as shown below. Before After Driver Side Boom Shown Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 50 2) Secure the manifolds into place on each QuickFire® as shown below. Do not tighten the clamps together until the conduit has been installed. Split Grommets 1/2 Grommets Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 51: Utility Connections For Side Wheels

    VFD’s have relays built in which are used for this Motor Cable Wires purpose Refer to your site-specific motor control drawings for details. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 52 12) When feeding wiring through cord grip in electrical boxes, use wire nuts and electrical tape to terminate wiring (see wiring schematics located in MCC panel). Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 53 Place this one directly over the hose fitting 12” 12” Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 54: Utility Connections

    Feed from Boom Regulator on the Air Panel (Purple or Red) Feed from Air Panel (Gray) Airline colors stated are suggestions to aid repairs and troubleshooting. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 55: Utility Connections For Boom Movement

    Booms Rest in “EXTEND” Position Booms Triggered to “RETRACT” Position To Retract Oil Reservoir Main Air Supply 90-PSI minimum 120-PSI maximum To Boom Regulator Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 56 Booms Rest in “RETRACT” Position Booms Triggered to “EXTEND” Position Main Air Supply 90-PSI minimum 120-PSI maximum To Retract Oil Reservoir To Boom Regulator Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 57 Feed to Limit Switch Port #4 (Green) Feed to Limit Switch Port #2 (Natural) Airline colors stated are suggestions to aid repairs and troubleshooting. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 58 Route the Airlines from Port #2 & #4 of the Tilt Valve along the Utility Run to the Tilt Cylinder. Tilt Cylinder Utility Run Tilt Valve Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 59 Side Wheel tilts and will be explained in the Startup portion of the manual. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 60 It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out prior to the final hookup. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 61: Initial Startup

    The Sizers may require fine adjustments at this time. More information on how to adjust the Sizers is on the following pages. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 62: Operational Performance And Controls

    Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 63: Understanding Component Movement

    This is the motion of the head alone when it is moving “down” the rails away from the stand as shown below. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 64 Wheels slightly Head Assembly completes travel Side Wheels begin tilting after Side Wheels reach maximum vehicle’s mirrors tilt at rear of vehicle Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 65: Overview Of Controls

    When performing the initial setup, be sure to use a narrow vehicle. Note: Make “fine-tuning” adjustments only AFTER running a few vehicles. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 66 Wheels. Close the Flow Control valve enough so that the Side Wheels gradually start tilting after the vehicle’s side mirror and reach the maximum tilt at the rear corner of the vehicle. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 67: Sizer Adjustment Steps

    Trigger Stop). After adjustment, re-tighten the Jam Nut. 4) Side Wheel back in default location awaiting next vehicle. • Sizer Switch is reset. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 68: Adjustment Affects / Options

    Tilt Cylinder during retract. Close the Flow Control Valve enough so that the wheel gradually tilts and reaches the maximum tilt at the rear corner of the vehicle. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 69 As with 1RGLTR175 during the side washing portion of operation the pressure of 1RGLTR650 will affect the penetration seen during the rear washing portion of the operation. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 70: Symptoms And Required Adjustments

    “Swing Extend” will increase. This will allow the head extend trigger to activate before contact is lost. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 71: Maintenance

    The pressure settings stated are for Conveyor speeds of approximately 100 vehicles per hour. Different pressure settings may be needed to compensate for different Conveyor speeds. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 72: Routine Procedures

    • Check cleaning material for wear. Replace if necessary. • Clean Boom Rails to maintain smooth travel of the Head Assembly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 73: Spherical Bearing Replacement Tip: Electric

    Tighten or loosen these nuts to adjust height. Once set, be sure to tighten the locking nut. Adjust height at all four locations. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 74: Torque Plate And Electric Motor Replacement

    Cover Base if equipped. Also, the Terminal Block may need to be removed from the side of the Motor for additional access using a Phillips screwdriver. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 75 8) Remove the Wire Clamp from the top of the Slip Ring Shaft, shown below. Step 8: Remove the Wire Clamp. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 76 12) Remove the torque stud retainer pins and washers from above the gearbox torque plate mounting holes. Cotter Pin Flat Washer Step 12: Locate and remove the Cotter Pins and Flat Washers. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 77 Mounting Ring to expose the mounting holes on the Gearbox. Torque Plate & Mounting Ring Flat Head Socket M8 X 40 Black Oxide Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 78: Replacing Torque Plate Fasteners

    Key in the Drive Shaft then lower the Gearbox onto the Torque Torque Studs to its Studs resting position. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 79 Inside Shaft Collar Step 5b: Tighten the four (4) Set Screws. Step 5a: Slip Ring Secure the Slip Ring to the Torque Mount. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 80 8) Feed the wiring up through the Cover and through the Cord Grip on the Motor Junction Box. Make sure to tighten the fitting properly to prevent any water intrusion. Motor Junction Box Cord Grip Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 81 12) Verify wheel rotation before running any test vehicle through the system. 13) Reattach the Top Cover to the Base Cover. Top Cover Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 82: Powder Coating Maintenance

    If you have any questions or concerns regarding how to clean powder coat equipment please call Belanger Technical Support / Aftermarket Group for additional assistance. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 83: Powder Coating Repair

    Continue rubbing down and applying light coats, until the edges of the damaged paint have disappeared. Applied properly, at this stage all physical signs of repair can be lost. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...
  • Page 84 It is always good practice to mechanically abrade a key by using rubbing down paper or at least use a Scotchbrite. A small discrete area should be tested first. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 85: Replacement Parts

    1WASHR-LC498 (8) Base Plate Assembly 1FSTNR-HH558 (8) Driver Side Silver PC: 111424 Aluminum: 108014 Passenger Side Silver PC: 111425 Aluminum: 108015 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 86: Stand Assembly Filler Strips

    Silver Filler Strip is included and is to be cut, in the field, to the sizes specified above. Color Level 1 Description Silver 1PLSTC-EX062 Filler Strip Piece – Full Length – 60' long Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 87: Boom Mount Overview

    1WASHR-LC581 (8) 1NUT-RG670 (8) Stand Asy. Ref. Silver PC: 1BERNG849 (2) Aluminum: 1BERNG848 (2) 1FSTNR-HH729 (8) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 88: Sizer Plate Assembly Set - Silver Pc: 108882 / Aluminum: 102854

    See exploded view on the following page. 1WASHR-IT628 (2) 102900 (2) 1FSTNR-SH980 (2) 7045 (2) 1SPRNG190 (2) 7075 (2) 1DECAL-QF070 (2) 1FSTNR-HH960 (2) 1DECAL-QF070 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 89: Driver Side Sizer Plate Assembly - Silver Pc: 108880 / Aluminum: 108026

    Silver PC: 108878 Aluminum: 108021 Black PC: 8244 See exploded view on following page Aluminum: 7101 1FSTNR-SH354 (2) 1FSTNR-SH104 (2) 1WASHR-LC125 1FSTNR-HH116 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 90: Sizer / Actuator Pneumatic Assembly - Silver Pc: 108878 / Aluminum: 108021

    Adjustable Sizer Stop Assembly – Silver PC: 108879 / Aluminum: 108029 1DECAL-QF025 Black PC: 8242 Aluminum: 7104 Black PC: 8243 Aluminum: 7105 1DECAL-QF025 1FSTNR-HH345 1FSTNR-SS333 1NUT-JM030 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 91: Boom Assembly Overview

    Aluminum: 7107 Aluminum: 7108 1MADAP-BR600 1VALVE-PN942 1AIRLN330 ¼” Green Airline Length: 5Ft Silver PC: 10208 Aluminum: 7108 Tapped Holes Through Holes Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 92: Boom Assembly: Bumper Assembly

    Plus Accessory Box 110929 or 110928. 1SPRNG332 Black: 10165 Aluminum: 10167 7” Bolt 1SLEEV666 Driver Side: 10166 (Black) Length: 2” Passenger Side: 10168 (Blue) Length: 1-5/8” Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 93: Boom Utility Mount

    1ELECT-FS176 (2) 1WASHR-LC125 1WASHR-FL332 1WASHR500 (2) 1ELECT-FS232 1ELECT-FS230 (47”) 1ELECT-FS750 (2) Electrical fitting is 1CLAMP071 part of the Boom Utility Mount Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 94: Air-Over-Oil Components

    Driver Side Silver PC: 112306 Aluminum: 112302 Passenger Side Silver PC: 112307 Aluminum: 112303 1NUT-JM666 1BERNG040 1WASHR-LC498 1NUT-LC218 1FSTNR-SB580 1CYLND315 1NUT-JM084 1WASHR-PL508 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 95: Air-Over-Oil Cylinder Mount

    Black PC: 8246 Aluminum: 7109 Black PC: 108869 (2) Aluminum: 108038 (2) 1WASHR-LC291 (2) Black PC: 8231 Aluminum: 7088 1FSTNR-BH510 (2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 96: Head Assembly Overview: Silver Pc - Silver Pc: 110970 / Aluminum: 110972

    Manifold Asy. Switch Asy. Head Assembly Overview – Silver PC: 110969 / Aluminum: 110971 Cylinder Asy. Passenger Side Head Assembly Manifold Asy. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 97: Head Assembly

    1FSTNR-SH472 (8) 3625 7067 (2) 3626 1FSTNR-SH958 (4) Black PC: 7990 (4) Aluminum: 7066 (4) See Exploded Views on Following Pages Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 98: Head Assembly: Lower

    Aluminum: 7094 Aluminum: 7095 Aluminum: 7070 Aluminum: 7038 (2) 8261 / 7069 8264 / 7096 1FSTNR-SH472 1FSTNR-FH842 7990 / 7066 7067 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 99: Head Assembly: Manifold

    1FSTNR-SH490 (4) Black PC: 9782 (4) 1ELECT-CB874 (18 ft) Aluminum: 9778 (4) 1GRMIT222 (6) Black PC: 9783 (4) Aluminum: 9779 (4) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 100: Head Assembly: Boom Clamps

    7080: Black (60) 7103 (2) 1WASHR-LC125 (8) 1FSTNR—HH045 (8) 1CLAMP300 (4) 1WASHR-FL706 (8) 1NUT-RG637 (16) 1NUT-AN462 (8) 1CLAMP300 7080 1NUT-AN462 7103 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 101: Head Switch Assembly (Set Of 2) - Silver Pc: 110933 / Aluminum: 110932

    Aluminum: 9905 1FSTNR-SS333 (2) 1VALVE-PN090 WASHR-LC270 (2) 1FSTNR-HH162 (2) 1FSTNR-SH104 (2) 1MADAP-ST100 (3) Black: 1AIRLN165 40 FT Blue: 1AIRLN220 40 FT Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 102: Motor/Gearbox And Cover Assembly: 110720 (2)

    1FSTNR-SM502 (2) 1WASHR-LC125 (3) 7918 1FSTNR-HH045 (3) 7203: Studs (2) Ref. 1FSTNR-HH684 (2) Ref. 1BERNG849 / 1BERNG848 Ref. 1DECAL-SL010 (set of 2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 103: Slip Ring Assembly: 110708 (2)

    Slip Ring Assembly: 110708 (2) 1FSTNR-SB093 110709 1GRMIT100 1NUT-RG335 Shaft Assembly: 110901 (2) 1FSTNR-PH108 (2) 9725 9723 9724 9788 1STEEL-KY150 1COLLAR333 2 Halves & Fasteners Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 104: Led Assembly: 110959 (2)

    See image on right 110965: Hub Asy. See exploded view on following page 110718 110958 (4) LED Assembly (110959) installed in Hub Assembly (110965) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 105: Hub Assembly: 110965 (2)

    1NUT-RG402 (2) Middle Bore Spider Assembly: 111349 111343 (2) 1WASHR-FL415 (2) 1NUT-RG402 (2) 1FSTNR-HH198 (2) 1WASHR-LC270 (2) Lower Bore Spider Assembly: 110715 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 106: Spinmitt Fill Pattern

    111060 (Qty. 8 per Hub) 19” - 45 DEG Short Lead 111060 (Qty. 8 per Hub) 19” - 45 DEG Short Lead Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 107: Spinmitt™ 19-Inch 45-Degree Short Lead: 111060 (Qty. 40 Per Hub)

    (Short Lead) SpinMitt™ 19-inch 90-Degree Short Lead: 111067 (Qty. 24 per Hub) 10009 1PIN-SS250 1PLSTC-CL010 (2) 2.7” 9985 (21) (Short Lead) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 108: Spinmitt™ 22-Inch 45-Degree Long Lead: 111053 (Qty. 16 Per Hub)

    9985 (21) 4.9” (Short Lead) SpinMitt™ 25-inch 45-Degree: 111369 (Qty. 16 per Hub) 10173 1PIN-SS250 1PLSTC-CL010 (2) 9985 (21) 7.9” (Lead) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

  • Page 109: Air Panel: 110934 (2)

    1FSTNR-HH081 (2) 1WASHR-LC125 (2) 9929 1GAUGE500 (2) Bracket: 2529 (2) 1FSTNR-SH059 (4) 1REDUC-ST111 1RGLTR175 (2) 1VALVE-PN531 1TEE-PL540 1TEE-PL706 1ELBOW-PL666 1REDUC-ST111 1VALVE-PN531 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL830...

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