Belanger DuoScrubber HP Owner's Manual
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Belanger DuoScrubber HP Owner's Manual

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DuoScrubber
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DuoScrubber® HP
1MANUAL741 Rev01

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Summary of Contents for Belanger DuoScrubber HP

  • Page 1 ® DuoScrubber DuoScrubber® HP 1MANUAL741 Rev01...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
  • Page 5 Replaced B-Pad Cleaning Head Nozzle Cover (DS & PS) 111228 (2) with the updated black urethane coated cover 111739 (2) (per ECN 1059-CNV) Back Updated the back cover with the new format Cover Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 7: Table Of Contents

    Arm Assembly: Feed Manifold Assembly ............................. 32 Arm Assembly: Electrical Enclosure Assembly ..........................32 Driver Side Tie Bar Assembly: 110671 ............................33 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...
  • Page 8 Motor Cover and Shaft Cover Sets: Overview ..........................41 Motor Cover Set: 111247 ................................41 Shaft Cover Set: 110695 ................................42 Air Panel: 110696 ..................................43 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 9: Belanger Incorporated Limited Warranty

    PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE – SALES ARE EXPRESSLY DISCLAIMED. Copyright ©2021 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 10: Operational Warning

    Belanger, Inc.®, does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger® recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions.

  • Page 11: Important Safety Information - Must Read

    If you do not understand the procedure, call a Belanger, Inc. representative at 248-349- 7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 12: Safety Warnings

    THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 13: Introduction

    Bar Assemblies High Pressure Feed Manifold B-Pad Cleaning Heads Arm Assembly Electrical Junction Box Driver Side DuoScrubber® HP Base Plate Shock Assembly Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 14: Before You Get Started

    Notify your local distributor or Belanger, Inc. immediately if shipment is determined damaged or incomplete. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 15: Specifications

    A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 16: Installation

    Single Guide Rail Conveyor Assemblies (13” & 14-1/2” Wide) 14-1/2” 13” Guide Rail Double Guide Rail Conveyor Assemblies (13” & 14-1/2” Wide) 14-1/2” 13” Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 17: Tunnel Placement Overview

    Assuming that there is already a conveyor in place, select the desired location for the equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...
  • Page 18 13” Conveyor: 46-1/2” from the inside edge of the guide rail 14-1/2” Conveyor: 48” to the outside edge of the base plate Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...
  • Page 19 14-1/2” Conveyor: 146-1/2” 10) Make sure the passenger unit is level and free from obstruction then lag it to the floor. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 20: Height Adjustment

    2) Adjust the passenger side DuoScrubber® HP so that the cleaning heads are at the same height as the driver side cleaning heads and travels just above the floor in its full range of motion. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 21: Rotation Of Cleaning Heads

    Exit Head Entrance Head Passenger Side DuoScrubber® HP Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 22: Utilities

    Pumping Station, as shown in the image on the right, and route it out to the tunnel. 3/4” Water Main Feed Line Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...
  • Page 23 8) Connect the water lines to the elbow adapter on the side of the Feed Manifold each DuoScrubber® HP, as shown in the image to the right. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 24: Pneumatic Connections: Air Panel To Cylinders

    4) Measure the distance from the Air Panel to the Junction Box Mount on the driver side and passenger side DuoScrubbers® HP. 5) Cut two 1/4” black airlines to the measured lengths. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...
  • Page 25 DuoScrubber® HP and connect to one of the Male Adapters on the side of the Junction Box Mount, refer to the image above. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...
  • Page 26 Male Adapters on the Junction Box Mount, as shown below. 1/4” Gray Airline for Retracting Cylinder 1/4” Airline to Retract Cylinder Male Adapters Junction Box Mount Driver Side Passenger Side Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 27: Electrical Connections: Air Panel To Controller

    It is recommended that a licensed electrician is contracted to perform all electrical installations. All utilities MUST be installed in accordance with all local and national codes. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 28: Initial Air Settings For Air Panel

    Additional fine tuning of air circuits can be achieved by using flow controls on the air valve, refer to the image above. Start with Flow Controls set wide open. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 29: Electrical Connections: Motor Plate Utilities

    3) Test to see if the DuoScrubbers® HP are functioning properly by using the Controller to turn on each of the DuoScrubbers®. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...
  • Page 30 5) Test to see if the DuoScrubbers® HP are functioning properly by using the Controller to turn on each of the DuoScrubbers® HP. 6) Reinstall the plastic Motor Covers. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 31: Maintenance

    Pads collapsing inward installed on the head(s) Confirm that the CW and CCW B-Pads are on the appropriate head assemblies, adjust as necessary. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 32: Rotation Of B-Pad Cleaning Heads

    Front View of DS Exit Head Cleaning Pads from Entrance Head center of Tunnel Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 33: Parts Identification

    Utility Pivot Asy. Arm Assembly Shock Assembly Tie Bar Assembly Feed Manifold Cylinder Assembly Electrical Junction Box & Mount Base Plate Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 34: Base Plate Weldment

    1FSTNR-SH770 (2) 1FSTNR-SH384 (4) 9710 Base Plate Passenger Side: 110689 1FSTNR-ST500 (12) (6 per Base Plate) Base Plate Driver Side: 110690 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 35: Driver Side Arm Assembly: Aluminum 110660 And Powder Coated 110688

    Passenger Side Arm Assembly: Aluminum 110676 and Powder Coated 110686 1BERNG855 (4) 1FTTNG-GR600 (4) Aluminum: 110675 Powder Coated: 110684 1FTTNG-SS330 (4) 1BSHNG364 (2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 36: Driver Side Arm Assembly: Tie Bar And Cylinder Assemblies

    111234 1SHOCK875 1MCONC-BR720 1WASHR-FL750 1NUT-RG804 1FSTNR-SH020 (2) 1WASHR-LC104 (2) 1CLAMP285 Aluminum: 110660 Powder Coated: 110688 See Enlarged View on Right 1NUT-LC225 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 37: Passenger Side Arm Assembly: Tie Bar & Cylinder Assemblies

    1MCONC-BR720 1SHOCK875 1NUT-RG804 1WASHR-FL750 1NUT-RG804 See Enlarged 1CLAMP285 (2) View on Left Aluminum: 110676 1WASHR-LC104 1NUT-LC225 Powder Coated: 110686 1FSTNR-SH020 (2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 38: Arm Assembly: Feed Manifold Assembly

    The part numbers shown for the Electrical Enclosure Assembly are for both Driver Side and 1WASHR500 (2) Passenger Side DuoScrubbers® HP. 1FSTNR-BH420 (2) 1ELECT-FS176 (2) 1WASHR-LC125 (2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 39: Driver Side Tie Bar Assembly: 110671

    9698 110670 1NUT-JM084 (2) 1BERG058 (2) 1NUT-JM084 (2) Passenger Side Tie Bar Assembly: 110685 1FSTNR-SB150 (2) 1SPRNG180 9698 110670 1BERG058 (2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 40: Pivot Weldment

    Driver Side Pivot Motor Plate Assembly: Attaching to Pivot Weldment 1FSTNR-HH441 (2) Motor Plate Assembly Ref. 1NUT-LC214 (2) Pivot Weldment Ref. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 41: Motor Plate Assembly Aluminum: 111233 (2): 208/230/480Vac & 111248 (2): 575Vac

    1WASHR-LC270 (8) 112269 (2): 208/230/480VAC 112270 (2): 575VAC 7912 (2) 1NUT-LC924 (2) 1FTTNG-SW575 (2) 1FSTNR-SH384 (8) 1ORING115 (2) 111227 (2) 1NOZZL-MG500 (6) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 42: Motor Plate Assembly Powder Coated: 111249 (2): 208/230/480Vac & 111252 (2): 575V

    1WASHR-LC270 (8) 112269 (2): 208/230/480VAC 112270 (2): 575VAC 7912 (2) 1NUT-LC924 (2) 1FTTNG-SW575 (2) 1FSTNR-SH384 (8) 1ORING115 (2) 111227 (2) 1NOZZL-MG500 (6) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 43: Motor Plate Assembly: Hoses And Connections Overview

    1HOSE125 HP DUO FEED HOSE 1HOSE125 HP DUO 1.46 Ft. in Length MOTOR PLT FD HOSE 1FTTNG-SW550 2.25 Ft. in Length 1ELBOW-BR387 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 44: Motor Plate Assembly: Utility Pivot Assembly

    The part numbers shown for the Utility Pivot Assembly are for both Driver Side and 1NUT-LC210 (2) Passenger Side DuoScrubbers™ HP. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 45: B-Pad Cleaning Head And Nozzle Assembly: Driver Side

    B-Pad Cleaning Head and Nozzle Assembly: Passenger Side 1FSTNR-HH198 (8) 1WASHR-LC270 (8) 111229 (CW) 111230 (CCW) Nozzle Cover: 111739 (2) with Black Urethane Coating Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 46: Utility Supply Lines: Electrical

    Length: 6.5 FT Utility Supply Lines: Airlines 1AIRLN165 (2) ¼” Black Airline 1AIRLN300 (2) Length: 3’ ¼” Gray Airline Length: 3’ Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 47: Motor Cover And Shaft Cover Sets: Overview

    Motor Cover and Shaft Cover Sets: Overview Motor Cover Shaft Cover Passenger Side Driver Side Motor Cover Set: 111247 1FILTR-VT750 (4) 1FSTNR-HK256 (4) 1PLSTC-CV217 1PLSTC-CV218 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 48: Shaft Cover Set: 110695

    DuoScrubber Maintenance Parts Identification Shaft Cover Set: 110695 1PLSTC-CV200 (4) 1PLSTC-CV205 (4) 1WASHR-FL332 (40) 1WASHR-LC125 (40) (40) 1FSTNR-HH045 (24) 1FSTNR-HH027 (16) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

  • Page 49: Air Panel: 110696

    1/4” MNPT TO 1/4” 0.7292 FT 1RGLTR175 1VALVE-PN531 (2) (3 pieces) 1REDUC-ST111 (2) 1DECAL-MF325: PASSENGER SIDE 1DECAL-MF045: DRIVER SIDE 1DECAL-MF409: RETRACT Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL741...

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