Belanger Freestyler Owner's Manual
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Belanger Freestyler Owner's Manual

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®
Maintenance
Manual
Belanger, Inc®.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 349-7010
Fax (248) 380-9681
www.Belangerinc.com
1MANUL222
REV 12c

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  • Page 1 ® Maintenance Manual Belanger, Inc®. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 Fax (248) 380-9681 www.Belangerinc.com 1MANUL222 REV 12c...
  • Page 2 ® Maintenance Belanger, Inc.® P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 Fax (248) 380-9681 www.Belangerinc.com 1MANUL222 REV 12...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
  • Page 4 Under Changing a Roller or Drive Shaft, revised step 9 to state evenly 3-20 lower the machine back onto the rail by alternately loosening both of the jack bolts. Belanger, Inc®. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 5 Moved enlarged image of bearing from page 4-15 to 4-14 and added part numbers 1WASHR-FL498(4) and 1NUT-LC214 (4) In Zone 2 changed 1FSTNR-SH177(3) to 1FSTNR-SH148(3) and 1FSTNR-SH457(2) to 1FSTNR-FH750(4) per the BOM 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 6 Top Wheel Section (was page 4-65 in Rev 11) 4-62 to Updated Loading the Optional Top Wheel Whisper Wheel® per 4-66 current design and practices Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 7 4-106 to Added Exploded Views for SCC Components 4-107 Added callout 1ELECT-ES100 to System Control Center (SCC) for 4-107 208/230 VAC. 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 8 Added pages 4-107 and 4-108 to callout components of the System 4-108 Control Center All changes are per Change Request #78 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 9 ® CURRENT REVISION LOG 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 11: Table Of Contents

    Torque Plate and Electric Motor Replacement ..................3-110 Optional On-Board Dryer ........................3-114 Optional On-Board Dryer Motor Maintenance Supplied by Baldor® ............3-119 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 12 CTA Chemical Tire Applicator ......................... 4-75 Bug Spray Applicator ..........................4-79 Booster Pump Kit ............................ 4-80 Treadle and “Y” Section Assemblies ....................... 4-82 Belanger, Inc®. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 13 Machine Control Center (MCC) for 208/230 VAC .................. 4-103 System Control Center (SCC) for 208/230 VAC ..................4-106 Photo-Eyes ............................4-109 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 14 ® MAINTENANCE Belanger, Inc®. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 15: Chapter 1 Introduction

    ® Chapter 1 - Introduction Chapter 1 Introduction...

  • Page 17: Operational Warning

    MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 18: Important Safety Information

    Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand the procedure, call a Belanger, Inc.® representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

  • Page 19: Important Safety Information - Must Read

    Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 20 BE SURE TO SAVE THESE INSTRUCTIONS. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 21: Document Overview

    Read through the entire manual to familiarize yourself with the FreeStyler® Friction Rollover Car Wash maintenance. You will want to keep this manual as a guide to proper maintenance. 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 22: Ul Information

    UL325 compliance. Examples of failure to comply include making parallel connections to up/down buttons or when upward motion brings door within 2 feet of a solid object, etc. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 23: Warranty Information

    INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Copyright © 2000 by Belanger, Inc.® All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.
  • Page 24 NEW WAVE INDUSTRIES, LTD. will issue a Returned Goods Authorization (RGA) number for defective parts (see RGA Policies and Procedures on the next page). There are no other warranties expressed or implied. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 25 NEW WAVE INDUSTRIES, LTD. will pay standard ground freight for warranty replacement parts. If the distributor/customer requires overnight/second day air delivery, shipping will be at customer’s expense. 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 26 ® MAINTENANCE 1-10 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 27: Chapter 2 Preventative Maintenance

    ® Chapter 2 – Preventative Maintenance Chapter 2 Preventative Maintenance...

  • Page 29: Support Equipment

    Inspect all of the lights on the signage. Clean off the “STOP/BACKUP/GO” sign with a light  cleaner (same as the Photo-Eyes). Replace if necessary.  Inspect the dryer inlet screens for debris. Clean if necessary. 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 30: Monthly Inspection List

    Photo Eye anchor bolts are tightened.  Wash the Photo Eyes with a good degrimer such as Tide laundry detergent and hot water. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 31: Periodic Inspection List

    TO AVOID INJURY OR MACHINE DAMAGE, TURN OFF THE MAIN POWER AND DISSIPATE ALL POTENTIALLY HAZARDOUS ENERGY SOURCES BEFORE PERFORMING ANY MAINTENANCE TASKS! 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 32 Be careful not to push the white plug in too far this would prevent the ball from moving freely within the valve. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 33: Maintenance Checklist

    Check all of the Water Manifolds For Any Leaks Inspect all Rollers For Any Wear Grease all 18 wheel and pivot bearings 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 34: Maintenance Management Report

    Vehicles Washed Period Count Period Count This Period (minus) (equals) Check Fault Screen CHECK ALARMS SCREEN (note alarms and dates then clear) Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 35 Your Application Name Fill Dwell Purge FRICTION OB DRIVER RINSE SOAP TRI-FOAM TRI-SOAP DRY AGENT SEAL WAX SPOT FREE FRIC/RNS/A FRIC/SO FRIC/RNS 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 36 Field Setting Field Setting UNDER CARR ENTER DOOR ENTER CTA Field Setting Field Setting Field Setting DRYER EXIT DOOR EXIT ARCH Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 37 CITY WTR UNDER CARR DRYER Field Setting Field Setting Back/Front Wheels/None BACK DISTANCE FRONT DISTANCE Front/Center Wheels/None Field Top Wheel/None CENTER 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 38 ENTER DOOR Yes No Yes No TREADLE Yes No Yes No MAX TIME Yes No Field Setting LINK MISC OUTPUT 2-10 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 39 Yes No EXIT DOOR Yes No Yes No TREADLE Yes No MAX TIME Yes No Field Setting LINK MISC OUTPUT 2-11 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 40 ENTER DOWN TIME UP TIME Field Setting Field Setting Field Setting ENTER PHOTO 1 ENTER PHOTO 2 EXIT PHOTO 1 2-12 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 41 INSPECT HOSES FOR CHAFING AND WEAR INSPECT ALL ROLLERS FOR WEAR INSPECT AND CLEAN ALL SPRAY NOZZLES CHECK FOR LEAKS 2-13 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 42 Check Water Softener ITEM REMARKS CHECK FOR LEAKS ITEM CHECK SALT LEVEL AND RECORD IN INCHES CHECK AND RECORD WATER HARDNESS 2-14 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 43: Vps® Photo-Eye

    Enter Reed Switch Reed Switch Exit Outer Reed Switch Driver Side of Carriage Passenger Side of Carriage Entrance Side of Carriage 2-15 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 44 Carriage Entrance Out to Carriage Carriage Encoder Parts Removed for Proximity Sensor End Limit Switch Proximity Sensors A & B Clarity 2-16 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 45: Main And Coalescent Filters

    1FRL- SP400 Removing the bowls Star Shaped Nut and Bowl Assembly Foam Filter from the filter Tapered Filter Element Element 2-17 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 46: Greasing The Bearings

    Clean and apply marine grease to bearings. Entrance Arm Pivot Bearings Entrance Side Wheel Bearing Exit Arm Bearings Exit Side Wheel Bearing Exit Arm Pivot Bearings 2-18 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 47: Inspecting The Carriage Rollers

    Greasing the Bearings Top Wheel Bearings Clean and apply marine grease to gears Top Wheel Bearings Inspecting the Carriage Rollers Carriage Rollers 2-19 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 48: Pumping Station Drive Belt Replacement And Tightening

    To replace the belts, lower the adjustment screw (D) with a wrench while holding nut (E). If only tightening the belt, go to Step 7. View of Pumping Station LOWER, RIGHT section 2-20 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 49 The pulley span is 14”. These numbers cross reference to 13.2 lb. of belt tension for new belts and 8.8 lb. for used belts on the Goodyear chart supplied with the tension gage. 2-21 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 50 5 thru 13. 20) Tighten Jam Nut (C). 21) Replace the Belt Guard. 22) Turn the system Main Disconnect back on. 2-22 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 51: Pumping Station Float Valve

    View of SDM LOWER, RIGHT section Required Tools Description Example Remarks 1/2” Open-End Box Wrench Needle-Nosed Pliers 12” Adjustable Wrench Assembled Float Valve 2-23 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 52: Pumping Station Float Valve Seal Replacement Kit #105884

    4) Remove the two upper pins and Cotter Pins. Remove the pin that connects the Link to the Lever and the pin that connects the Lift to the Lever. Lever Upper Pins Cotter Pins Lift Link 2-24 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 53 Loosen this Lock Nut Bonnet 7) Using an adjustable wrench, loosen and remove the Bonnet. Bonnet Loosen the Bonnet from here 2-25 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 54 2) Loosen then remove the Bottom Follower and black Standard Disc. Discard the old Standard Disc. Standard Disc Bottom Follower 2-26 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 55 2) Install the new Teflon® Cup, Top Follower and Stem, as shown below, and tighten them into position. Teflon® Cup Seal with Extruded Top Follower Standard Disc Bottom Follower 2-27 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 56 Reassemble the Valve with a rebuilt Stem Assembly 1) Insert a rebuilt Stem Assembly. Stem Assembly 2) Re-install the Bonnet and tighten it into place. Bonnet 2-28 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 57 4) Re-install the Jam Nut and the Lift, and then tighten them both into place. Lift Nut Jam Nut 5) Re-install the Lever, Pins and Cotter Pins. Lever Upper Pins Cotter Pins 2-29 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 58 6) Re-install the valve to its location on the tank. 7) Re-install the Down-Spout. Down-Spout 8) Re-install the Float-Rod and Cap Screw. Cap Screw Float-Rod 2-30 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 59 A small drilled hole (approximately 1/8”) has been drilled in the lower neck of the valve body, above the thread to allow air to escape. 1/8” drilled hole 2-31 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 60 If such leakage becomes unacceptable, the Disc and Teflon™ Cup should be replaced. Minor leakage is acceptable here 2-32 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 61: Hydraulic Hose Information

    1HOSE-HY035 1HOSE-HY017 (3/4” x 22 1/8" LONG) (3/4” x 51" LONG) 1HOSE-HY035 (3/4” x 51" LONG) DRIVER SIDE PASSENGER SIDE 2-33 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 62: Foaming Pod Connections

    Foaming Pod Connections Triple Foam Airline Routing Green Green Blue Blue Triple Foam Chemical Routing Orange Purple Purple Yellow Yellow Orange 2-34 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 63: Chapter 3 General Repairs

    ® Chapter 3 - General Repairs Chapter 3 General Repairs...

  • Page 65: Torque Values

    Reduce torque 25% Zinc plating Reduce torque 15% Information provided by raskcycle.com Torque values should be reduced if using lubricants such as anti-seize. 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 66: Gearboxes

    If you have any questions or concerns regarding how to clean powder coat equipment please call Belanger® Technical Support / Aftermarket Group for additional assistance. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 67: Powder Coating Repair

    Continue rubbing down and applying light coats, until the edges of the damaged paint have disappeared. Applied properly, at this stage all physical signs of repair can be lost. 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 68 The result is that it will peel off. It is always a good practice to mechanically abrade a key by using rubbing down paper, or at least use a non scratch scrub sponge. A small discrete area should be tested first. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 69: Pumping Station

    Large Tank, Cold Water Pinch Valve Follow the steps on the next page to properly change any or all of the valves. 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 70 10) Check the system for leaks. 11) If there are no leaks, turn on the water heater in the small tank (if applicable). Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 71: Repair Section Overview

    Switch (2) Enter Reed Switch Enter Sonar Entrance Side of Carriage Passenger Side of Carriage Driver Side of Carriage Direction of Travel 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 72 Carriage Entrance Out to Carriage Carriage Encoder Parts Removed for Proximity Sensor End Limit Switch Proximity Sensors A & B Clarity Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 73: View Of Water/Chemical Valves

    Air Concentrator (optional) Entrance / Passenger Side HydroBlade® Select: Wheel Cleaner Optional Deselect (optional) Spare Triple Foam: Optional Soap Foam 1VALVE-PN331 1VALVE-PN336 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 74: Bearing Replacement

    120 ft/lb. Apply Red Loctite® #271™ to threads Remove the longer 1/2-13 bolt and replace the originally removed 1” bolt. 3-10 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 75 Loctite® #271 to threads 1-1/2” socket 1” socket Tighten the bolt to 120 ft/lb. Tighten to 120 ft/lb. Torque Wrench 3-11 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 76: How To Disassemble The Top Wheel For Repairs

    Boom Mount Disc See Step 2 on the Next Page  Shut all power off to the machine. 3-12 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 77 Note: The rain arch will be resting on the 2 remaining bolts in the angled brackets. 3-13 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 78 At this point, the top wheel/counterweight assembly is completely disassembled. 11) Turn on the main water, air, and power to the machine. 3-14 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 79: Top Wheel Troubleshooting

    The top wheel does not lower properly 1) Verify that the FreeStyler® system air is between 105 and 115 psi. Also verify that the air compressor comes on above 100 psi. 2) Turn on the top wheel and verify that the wheel turns counterclockwise when viewed from the driver side of the machine.
  • Page 80 The counter weight needs to be set for the proper penetration. DO NOT set the counter weight unnecessarily heavy in order to address other issues that may keep the top wheel from lowering properly. 3-16 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 81 3-17 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 82: Changing A Roller Or Drive Shaft

    3) Loosen the bolt that holds this shaft in place and remove the shaft, spacer and encoder gear. See the image below. Encoder Gear Spacer Encoder Gear Shaft Bolt Bearing 3-18 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 83 6) Loosen the five nylok nuts that hold the roller to the bearing assembly and pull the plastic roller off. See the image below. Nylock Nut (5) 3-19 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 84 Non-Driven Safety Bracket (4) (Idler) Roller (2) Jack Bolt (4) Jam Nut (4) Rail (2) 3-20 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 85: Replacing A Bent Shaft Or Wheel Bearing

    Replacing a Bent Shaft or Wheel Bearing The current design of the FreeStyler® uses the identical shafts on the entrance and exit wheels. If your machine is one of the early versions, then it is possible that you have different entrance and exit wheel assemblies.
  • Page 86 10) Follow the steps in the installation manual to reassemble the arms, including the Neo-Tex™, properly. 11) Turn the air and power to the machine back on when this procedure is complete. 3-22 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 87: Replacing A Motor/Gearbox Assembly

    Chapter 3 General Repairs Replacing a Motor/Gearbox Assembly At some point during the operation of the FreeStyler®, one of the six motors on the machine may fail. In this section we will explain the removal and replacement of the motors.
  • Page 88 It may be necessary to loosen the bolts that clamp the bumper together in order to loosen the angle on the torque arm to ease the sliding. 3-24 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 89 6) Reattach the torque arm to the new motor/gearbox and tighten down the bumper compression bolts on the end of the torque arm. Motor/Gearbox Bumper and Bumper Torque Arm Compression Bolt (2) 3-25 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 90  Tighten down the jam nut. See the image above in Step 8. 10) Test the machine to make sure the carriage travels in the correct direction. 3-26 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 91: Replacing An Arm Rotation Bearing

    (white plastic piece) from the machine. See the image below. Air Line Elbow Fitting Nozzle Housing Set Screw Nozzle (2) Filler Strip Cord Grip 3-27 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 92  If necessary, take a long stick and push the wire out of the slot and it should slide out freely.  Remove the plastic hose barb elbow from the 3/4" inch water hose. 3-28 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 93 12) At this time you can refer to the section on installing the shafts and gearboxes which can be found in the installation and startup portion of the FreeStyler® manual. 3-29 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 94: Inside The Pods

    The pods contain numerous components that may require maintenance work at some point during the life of your FreeStyler®. In this section, the goal is to explain how to replace all of these components. At first glance into the pods, it may appear overwhelming. There are a number of components, but all of the components are relatively simple to replace.
  • Page 95  Push the airlines in place.  Re-mount the valve manifold assembly. 7) Turn on the main air supply to the machine. 3-31 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 96 Place the Reid switch in the same position on the new cylinder as it was located on the old cylinder. 3-32 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 97 Take a note of the color airline to each fitting, airline routing and Reid switch wiring. Note: A picture using your phone could be very helpful here. 3-33 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 98 Retract Fitting Clevis Elbow Hydraulic Retract Fitting Reid Elbow Hydraulic Switch (2) Cylinder Shoulder Bolt Extend Fitting Elbow Pneumatic Extend Fitting 3-34 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 99 10) Replace the brass plug and verify that all lines are securely pressed into the pneumatic fittings. 11) Turn on the main air and water supply to the machine. 3-35 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 100 Hydraulic End of Cylinder 4” Stroke Shoulder Reid Bolt Switch Cylinder Shoulder Bolt Elbow Hydraulic Elbow Hydraulic Retract Fitting Extend Fitting 3-36 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 101 10) Replace the brass plug and verify that all lines are securely pressed into the pneumatic fittings. 11) Turn on the main air and water supply to the machine. 3-37 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 102: Manifolds And Wiring

    After replacing the pea gravel and carbon, run water through the tank to discharge until it is clear for 30 seconds before hooking unit back up. 3-38 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 103 Replace water stabilizer into PVC housing with “Hole Up” and re-tighten union. Turn unit back on and check for leaks. 3-39 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 104 Carbon removes chlorine from the water. RO Membrane and Housing 3-40 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 105 In from Membrane Flow Meter Re-circulation Valve Tap pressure Out to Pre-Filter Housing Pressure Switch Inlet Solenoid In from Carbon Tank 3-41 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 106 Pressures and Flow Rates Chart MEMBRANE PRODUCTION PRODUCTION PUMP INLET GAUGE GAUGE MODEL REJECT GPM PRESSURE PRESSURE PSI PRESSURE PSI PC 3000 STAND 3000 3-42 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 107 11) Turn the system on, check for leaks and readjust the flows and pressures as detailed in chart on the previous page. 3-43 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 108 3 PSI and restarts the pump when water pressure returns to at least 7 PSI. It is located near the bottom of the inlet solenoid valve. See the picture below. Pressure Switch 3-44 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 109 Valve out to Reject Flow Meter Re-circulation Valve Tap pressure Out to Pre-Filter Housing Pressure Switch Inlet Solenoid In from Carbon Tank 3-45 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 110 Checking Solenoid Float Assembly Water Quality Light 3-46 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 111 If the light comes back on when the water has drained out, the bulb is good and the problem is in fact with the membrane(s). Note: See picture(s) on previous page. 3-47 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 112 Chapter 3 General Repairs Spot Free (RO) Wall and Stand Mounted Control Box Turn off the main power before working on the machine! 3-48 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 113 Is the float plugged in? Note: If the float is unplugged the unit thinks the tank is full, and turns off the unit. 3-49 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 114 From your controller, run wires from output 06 to the black and from 110V common to the white. Note: The red with black is intended for low water notification and is not currently in use. 3-50 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 115 MAINTENANCE Chapter 3 General Repairs Spot Free (RO) Re-pressurization Pump Outlet to Manifold Inlet from Holding Tank Re Pressurization Pump 3-51 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 116 ® MAINTENANCE Chapter 3 General Repairs Spot Free (RO) Sample Reverse Osmosis PC Series Log Sheet COMMENTS 3-52 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 117 Hose And Tubing Hose 1/2" Goodyear 300 PSI BPL05 Hose 1-1/4" HO125 Tubing 3/8" Synflex 4225-65003 Tubing 1/2" Synflex 4225-86203 3-53 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 118 Comp Needle Valve 3/8" Tube x 1/4" MPT EL 103KEE Valve Repair Kits KS211AF02N5EG5 Solenoid Coil CS3AF02A24 1/2" Brass Gate Valves KITZ 05GV Pressure Switch PDI PDA-1-4M-C-HN 3-54 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 119: Pulsatron™ Suction And Discharge Valve - Replacement Procedure

     Is there leakage at the suction or discharge valves? Distortion of the ball seat could cause the chemical to leak through the check valves. 3-55 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 120: Metering Pumps

    ® MAINTENANCE Chapter 3 General Repairs Metering Pumps CAUTION DO NOT ADJUST ANY PULSATRON™ PUMP(S) UNLESS IT IS RUNNING. 3-56 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 121 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-57 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 122 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-58 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 123 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-59 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 124 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-60 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 125 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-61 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 126 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-62 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 127 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-63 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 128 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-64 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 129 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-65 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 130 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-66 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 131 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-67 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 132 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-68 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 133 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-69 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 134 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-70 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 135 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-71 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 136 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-72 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 137 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-73 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 138 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-74 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 139 ® MAINTENANCE Chapter 3 General Repairs Metering Pumps 3-75 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 140: Wheel Cleaning Pump

    ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-76 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 141 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-77 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 142 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-78 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 143 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-79 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 144 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-80 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 145 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-81 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 146 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-82 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 147 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-83 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 148 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-84 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 149 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-85 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 150 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-86 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 151 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-87 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 152 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-88 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 153 ® MAINTENANCE Chapter 3 General Repairs Wheel Cleaning Pump Goulds Pump 3-89 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 154: Water Softener

    ® MAINTENANCE Chapter 3 General Repairs Water Softener CP 213s OD 3-90 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 155 Remote Adapter This tank adapter is used to provide a quick connection, via the interconnecting piping to the control valve. 3-91 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 156 Central Brining System. Depending on the CP unit selected, the Venturi Throat and Brine Flow Control may need to be changed. 3-92 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 157 Use the side (Meter or Regeneration) to locate the correct gear stack. Use the table to correlate gear number to part number. 3-93 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 158 Chapter 3 General Repairs Water Softener Level 1 – Assembly Part Numbers Gears Meter Side Regeneration Side Meter Nozzles 11018 11019 11188 3-94 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 159 ® MAINTENANCE Chapter 3 General Repairs Water Softener Level 2 and 3 - Cap Assembly 3-95 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 160 ® MAINTENANCE Chapter 3 General Repairs Water Softener Level 4 - Cap Assembly 3-96 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 161 ® MAINTENANCE Chapter 3 General Repairs Water Softener Level 5 - Cap Assembly 3-97 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 162 ® MAINTENANCE Chapter 3 General Repairs Water Softener Level 6 – Remote Tank 3-98 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 163 Is the unit running water to drain?  See the “Finding the Problem” section later in this document.. 3-99 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 164 Check the brine valve setting. 6. Remove The Brine Valve  Is it set according to the brine valve installation sheet? 3-100 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 165 5 ml of water collected in 22 seconds.  Is the drain running or dripping excessively in the service positions? 3-101 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 166   An open bypass allows water to Close the bypass flow around the system without any treatment at all 3-102 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 167 (DO NOT use a paper clip!)   The brine elbow screen is plugged Remove and clean brine elbow screen 3-103 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 168 Clean brine valve and drum. is dirty   The brine valve leaks Tighten the connectors on the brine valve 3-104 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 169 The brine valve is set wrong or Verify the brine valve setting. Re- non-conforming place non-conforming brine valve too high 3-105 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 170   Drain line is restricted Clear any obstructions in drain line media beds may not be getting backwashed properly 3-106 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 171 Treated water has a metallic or   Install a carbon filter This is due to heavily chlorinated iron taste raw city water 3-107 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 172 The base is not tightened properly Tighten base or remote base   The O-ring on the base is pinched Replace base O-ring or missing 3-108 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 173 Replace or install regeneration broken or missing start pawl   The control disc has a worn or Replace control disc missing tooth 3-109 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 174: Torque Plate And Electric Motor Replacement

    Also, the terminal block may need to be removed from the side of the motor for additional access using a Phillips screwdriver. 3-110 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 175 This will now allow the motor gearbox to be removed by pulling the assembly straight up and off of the torque studs and off the wheel shaft. 3-111 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 176 Once the key and keyway are aligned, lower the gearbox onto the torque bolts to its resting position. 3-112 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 177 7) Once the motor gearbox unit is properly secured into position, power can be turned back ON. 8) Verify wheel rotation prior to running any test vehicle through the system. 3-113 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 178: Optional On-Board Dryer

    This is a 2 person job and all steps should be performed with Note: extreme caution! 3-114 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 179 Pivoting the On-Board Dryer Frame Down Turn off the motor starter panel for the two dryer housings. Jog the FreeStyler® towards the entrance side of the bay and stop it just past the entrance side of the middle head beam as shown below.
  • Page 180 Also you may need to unplug the airlines that connect the Air Concentrator, as identified below. Air Concentrator 3-116 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 181 The person at the top wheel will verify clearance of the dryer and wires as the frame weldment is pivoting. In order for the frame to pivot downwards, the person at the HMI (E-1063 Human Machine Interface) will need to jog the FreeStyler® towards the entrance of the car wash bay (carriage backward), slowly. ...
  • Page 182 Insert the supplied 1/2” alignment bar in to one of the two upper holes on the carriage c-channel. Continue to jog the FreeStyler® towards the exit of the car wash bay again making sure that the alignment bar inserts itself in to the correct hole on the On-board Dryer frame weldment.

  • Page 183: Optional On-Board Dryer Motor Maintenance Supplied By Baldor

    TEFC Enclosure Explosion Proof Installation & Operating Manual 8/05 MN400 The following information was scanned in from the Baldor® supplied manual. 3-119 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 184 ........3-120 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 185: General Information

    Baldor does not exceed Baldor’s warranty repair allowance. Baldor will not pay overtime premium repair charges without prior written authorization. 3-121 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 186 5. 7. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 3-122 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 187 Use proper care and procedures that are safe during WARNING: handling, lifting, installing, operating and maintaining operations. Improper methods may cause muscle strain or other harm. 3-123 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 188: Safety Notice

    If a HI POT test (High Potential Insulation test) must be Caution: performed, follow the precautions and procedure in NEMA MG-1 and MG-2 standards to avoid equipment damage. 3-124 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 189: Receiving

    If the load is unbalanced (as with couplings or additional attachments) additional slings or other means must be used to prevent tipping. In any event, the load must be secure before lifting. 3-125 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 190: Installation & Operation

    Adjustable or sliding rails are designed for horizontal mounting only. Consult your Baldor distributor or authorized Baldor Service Center for further information. 3-126 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 191: Doweling & Bolting

    ±5% of rated frequency. Performance within these voltage and frequency variations are shown in Figure 2-1. 3-127 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 192 Torque Current Full -Load Current Power Factor Efficiency Efficiency Power Factor Maximum Torque −15 −10 −5 0 +5 +10 +15 3-128 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 193: First Time Start Up

    Do not exceed these values. If there is any question regarding safe operation, contact your local Baldor distributor or Baldor Service Center. 3-129 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 194: General Inspection

    Spindle Motors 76 Frame 6207 0.22 (6.1) 0.44 77 Frame 6210 0.32 (9.0) 0.64 80 Frame 6213 0.49 (14.0) 0.99 3-130 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 195: Accessories

    Note: On some motors, leads for accessory devices are brought out to a separate conduit box located on the side of the motor housing (unless otherwise specified). 3-131 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 196 Replace bearing. Clean all grease from cavity and new bearing. Repack with correct grease until cavity is approximately 3/4 filled. 3-132 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 197 See the motor nameplate for replacement grease or oil recommendation. Contact Baldor application engineering for special lubricants or further clarifications. 3-133 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 198 NORTH CAROLINA GREENSBORO 1220 ROTHERWOOD ROAD GREENSBORO, NC 27406 P O BOX 16500 GREENSBORO, NC 27416 PHONE: 336−272−6104 FAX: 336−273−6628 3-134 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 199 WISCONSIN MILWAUKEE 2725 SOUTH 163RD STREET NEW BERLIN, WI 53151 PHONE: 262−784−5940 FAX: 262−784−1215 INTERNATIONAL SALES FORT SMITH, AR P.O. BOX 2400FORT SMITH, AR 72902 PHONE: 479−646−4711 FAX: 479−648−5895 3-135 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 200 ITALY BALDOR ASR AG SUCCURSALE DI MENDRISIO VIA BORROMINI, 20A CH−6850 MENDRISIO SWITZERLAND PHONE: 41 91 640 9952 FAX: 41 91 630 2633 3-136 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 201 FAX:+61 29674 2495 FAX:+65 747 1708 FAX:+52 477 761 2010 © Baldor Electric Company Printed in USA MN400 8/05 C&J10000 3-137 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 202 ® MAINTENANCE 3-138 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 203: Chapter 4 Replacement Parts And Exploded Views

    ® Chapter 4 - Replacement Parts and Exploded Views Chapter 4 Replacement Parts and Exploded Views...

  • Page 205: 4-Legged Rectangular Aluminum Frame Assembly: 106974

    L-Bracket Assembly: 108249 Corner Clamp Assembly: 102657 Zone 2: Frame Component Assemblies 1FSTNR-FH830 (2) 7391 See Following Pages for More Frame Details 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 206: 4-Legged Rectangular Gray Powder-Coated Frame Assembly: 106975

    See Next Page for More Details Zone 2: Frame Component Assemblies 1FSTNR-FH830 (2) 7391 See Following Pages for More Frame Details Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 207: 4-Legged Rectangular Frame Assembly General

    1FSTNR-HH279 (2) 1WASHR-LC291 (2) Frame Rail Stop Clamp Assembly Locations 108247 108247 108248 108247 See Following Pages for More Frame Details 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 208: 6-Legged Rectangular Aluminum Frame Assembly: 107103

    L-Bracket Assembly: 108249 Corner Clamp Assembly: 102657 Zone 2: Frame Component Assemblies 1FSTNR-FH830 (2) 7391 See Following Pages for More Frame Details Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 209: 6-Legged Rectangular Gray Powder-Coated Frame Assembly: 107104

    See Next Page for More Details Zone 2: Frame Component Assemblies 1FSTNR-FH830 (2) 7391 See Following Pages for More Frame Details 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 210: 6-Legged Rectangular Frame Assembly General

    1FSTNR-HH464 (2) 1NUT-LC216 (2) 1FSTNR-HH279 (2) 1FSTNR-HH453 (2) 1WASHR-LC291 (2) 7387 Frame Rail Stop Clamp Assembly Locations 108247 108248 108247 108247 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 211: Rectangular Frame Assembly General

    3725: Aluminum 6086: Powder Coated 108249 (4) 102657 / 108213 (2 sets of 2) Includes 2 Clamp Assemblies and all Fasteners 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 212: 4-Legged Oval Frame Assembly: 107357

    See Next Page for More Details Zone 2: Frame Component Assemblies 1FSTNR-FH830 (2) 9070 See Following Pages for More Frame Details Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 213: 4-Legged Oval Frame Assembly General

    1NUT-LC216 (2) 1FSTNR-HH453 (2) Frame Rail Stop Clamp Assembly Locations 110078 110077 110077 110077 See Following Pages for More Frame Details 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 214: 6-Legged Oval Frame Assembly: 107356

    See Next Page for More Details Zone 2: Frame Component Assemblies 1FSTNR-FH830 (2) 9070 See Following Pages for More Frame Details 4-10 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 215: 6-Legged Oval Frame Assembly General

    1WASHR-LC420 (2) 1FSTNR-HH464 (2) 1WASHR-LC291 (2) 1NUT-LC216 (2) 109949 1FSTNR-HH453 (2) Frame Rail Stop Clamp Assembly Locations 110078 110077 110077 110077 4-11 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 216: Oval Frame Assembly General

    1FSTNR-HH594 (8) 1WASHR-LC456 (8) 8926 8930 110079 (4) 109907 (2 sets of 2) Includes 2 Clamp Assemblies and all Fasteners 4-12 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 217: Oval Leg Frame Assembly

    See Chart Below Full Length Strips Black 1PLSTC-EX060 Blue 1PLSTC-EX061 Gray 1PLSTC-EX062 Green 1PLSTC-EX063 Orange 1PLSTC-EX064 1PLSTC-EX059 White 1PLSTC-EX058 Yellow 1PLSTC-EX057 4-13 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 218: Standard "Channel" Boom Components

    7377 (2) 108211 See enlarged image of this 1FSTNR-SH148 (3) assembly for part numbers 7379 1NUT-JM030 (3) 1FSTNR-SH248 7394 1NUT-LC215 4-14 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 219 Zone 3: Optional Freestanding Mount Leg for Boom 7393 (2) 108090 1FSTNR-HH594 (4) 106979 7216 1WASHR-LC498 (4) 3725 1FSTNR-ST750 (4) 1WASHR-LC456 (4) 1FSTNR-HH594 (4) 4-15 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 220 1NUT-LC214 (2) 1WASHR-FL498 (2) 7491 1WASHR-LC291 (4) 1WASHR-FL498 (3) 1NUT-LC214 (3) 1WASHR-FL498 (4) 1FSTNR-HH270 (4) = Not included with this assembly 4-16 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 221: Deluxe Boom Components

    1WASHR-LC291 (4) 1FTTNG-BH400 (4) 1FSTNR-SH738 (4) 109848 Zone 2 1ELECT-FS266: 28” 7379 1CLAMP478 (4) 1ELECT-FS166 (4) 1HOSE650: 38” (2) 1ELECT-FS266: 32” 4-17 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 222 THE ENTIRE ASSEMBLY 1FSTNR-SH470 (2) (BOTH SIDES) 1WASHR-FL332 (12) 1FSTNR-SH467 (12) 8905 (2) 1NUT-LC210 (4) 8906 (12) 1CLAMP918 (2) 1WASHR-FL332 (4) 1HOSE-HY104 4-18 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 223 Optional 25HP Wheel Cleaner Accessory Kit: 109854 1NUT-LC210 (12) 1WASHR-FL332 (12) 1NUT-LC210 (4) 1CLAMP908 (2) 9350 (12) 1WASHR-FL332 (4) 1FSTNR-SH467 (12) 1FSTNR-SH467 (4) 9351 (2) 4-19 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 224 Boom Hose Support Assembly (Deluxe): 109850 1FSTNR-SH826 (3) 1FSTNR-BH511 (2) 1NUT-LC215 (5) 1FSTNR-HH594 (4) 7254 (2) 1WASHR-LC456 (4) 109849 7605 4-20 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 225: Air-Over-Oil Reservoir Assembly: 108281

    1RSRVR832 1ELBOW-BH375 (2) Passenger Side Entrance Use ISO AW32 Oil inside reservoirs 108138 1WASHR-LC125 (4) 1FSTNR-HH045 (4) 1ELBOW-BH375 1CLAMP464 1HOSE470 4-21 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 226: Carriage Drive Components

    HH010 and torque to 120 ft/lb. See General Repairs (Chapter 3 of this manual) for further details. 108139 1GEAR140 7335 1FSTNR-HH504 1WASHR-FL706 (5) 1FSTNR-HH010 1SHAFT870 7399 7278 7187 9293 6256 1NUT-LC930 (5) 4-22 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 227 HH010 and torque to 120 ft/lb. See General Repairs chapter for further details. 108214 7401 1SHAFT875 1FSTNR-HH504 (3) 7399 1FSTNR-HH010 1NUT-RG550 (5) 6247 1FSTNR-HH522 (3) 1WASHR-LC498 (3) 9293 7187 7397 7402 7480 4-23 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 228 (40:1 ratio @ 2HP 7279 Complete Assembly 7318 (2) 7310 (2) 1ELECT-CB874 (80ft) 1WASHR-LC498 (2) 7280 1FSTNR-HH558 (2) 1FSTNR-HH594 (2) 4-24 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 229: Safety Bracket Assembly: 108151

    1ELECT-CB889 Entrance In and Out 1ELECT-CB891 Driver Side Out 110415 Cable FSDS Ext Arm M8 Cable 1ELECT-CB881 Cable 2M Single Connector with 90° 4-25 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 230: Pulsatron™ Pump Assembly: 108077

    Pulsatron™ Pump Assembly: 108077 1ELECT-FS176 1ELECT-FS750 1WASHR500 1PUMP725 1FSTNR-SH080 (4) 1WASHR-FL185 (4) 1ALMNM-AN108 1AIRLN770 (7ft.) 1NUT-LC077 (4) 1AIRLN770 (7ft.) 1VALVE-WA205 4-26 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 231: Nozzle Locations And Part Numbers

    0.4GPM @ 15° 1.0GPM @ 25° 1NOZZL-FJ254, 1NOZZL-FJ058, 1NOZZL-FJ154, 1NOZZL-FJ058, TIP: PLSTC, 2504 TIP: PLSTC 2510 TIP: PLSTC 1504 TIP: PLSTC 2510 4-27 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 232: Top Wheel Cylinder Assembly: 108147

    1NUT-LC212 1CLAMP920 7298 1WASHR-FL415 1ELECT-SW825 1FSTNR-HH648 7309 1WASHR-LC498 1WASHR-PL502 (2) 1FSTNR-SB156 1NIPPL-ST444 1CYLND317 1ELBOW-BH250 1ELBOW-ST077 1VALVE-HY395 1ELBOW-BH250 1ELECT-SW825 1CLAMP920 1NIPPL-ST444 4-28 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 233: Entrance End Cylinder Assembly: Driver Side 108148

    Not included with assembly 7309 1ELBOW-PL222 7311 1CYLND300 1NUT-JM084 1FSTNR-SB156 7300 1WASHR-PL502 (2) 1ELBOW-BH125 7310 1ELBOW-BR255 7312 1VALVE-HY395 1ELBOW-PL222 1ELBOW-BH250 4-29 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 234: Utility Bulkhead Plate Components

    1PLUG-BR380 1FTTNG-BH335 1MCONC-BR745 (4) 1VALVE-WA180 1MCONC-BR710 (4) 1ELECT-DN500 (4) 1VALVE-WA276 (4) 1ELBOW-PL900 1ELBOW-BR425 (2) 1TEE-PL926 1TEE-BR926 (2) 1FTTNG-BH302 (2) 1ELBOW-PL901 4-30 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 235: Universal Manifold Assembly: 108417

    1FTTNG-BH302 1CLAMP467 (2) 1CROSS-BR500 1ELBOW-BR425 (2) Passenger side shown 1NIPPL-BR915 Driver side is a mirror image 4-31 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 236 NOTE: Hose clamps shown are not included as part of this assembly. 1REDUC-BR637 Passenger side shown Driver side is a mirror image 4-32 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 237 1TEE-BR926 1ELBOW-BR425 1CLAMP467 (2) 1FTTNG-BH302 R. O. Circuit 1HOSE650 (6 feet) 1AIRLN550 (67-1/2”) 1AIRLN550 (95”) 1AIRLN550 (67-1/2”) 1AIRLN550 (67-1/2”) 1ELECT-CB886 4-33 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 238 If the Boom is on the passenger side, the airline would be fed to the opposite side of the manifold. 4-34 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 239 Chapter 4 Replacement Parts and Exploded Views Universal Manifold Assembly: 108417 Triple Foam Option 1MCONC-BR745 1ELECT-DN500 1MCONC-BR710 1VALVE-WA276 1ELBOW-PL900 Triple Foam Circuit for Pulsatron™ 4-35 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 240: Triple Foam Option Components: 106951

    1FTTNG-PL375 1AIRLN600 (10”) 1AIRLN600 (8-1/8”) 1ELBOW-PL899 1AIRLN600 (13-1/4”) Triple Foam MixStir® Manifold Assembly: 108973 7222 1MADAP-ST135 (3) 1FTTNG-SW340 (6) 1ELBOW-PL900 4-36 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 241: Foaming Pod Options

    7329: Driver Side 1FSTNR-FH750 1VALVE-PN202 1FSTNR-FH750 7326: passenger side 7323: driver side 1PIPE-PL125 1FSTNR-FH750 1PAD250 (2) 1PAD250 1SCREN470 1ORING120 (4) 1SCREN470 7325 4-37 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 242: Triple-Foam Air Regulator Assembly

    This is not sold as an assembly. The image below is strictly for parts identification. 1AIRLN055 1ELBOW-PL085 1ELBOW-PL764 1ELBOW-PL535 1ELBOW-PL167 1GAUGE501 1RGLTR175 4-38 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 243: Exit Wheel Air Components

    Exit Wheel Air Components 1AIRLN055 1ELBOW-PL085 1ELBOW-PL167 1TEE-PL706 1GAUGE501 1ELBOW-PL666 1RGLTR175 Soap Foam Water Components 1FSTNR-SH400 (2) 1CLAMP259 1MADAP-ST135 1TEE-PL920 1VALVE-WA694 4-39 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 244: Entrance Wheel Air Components

    1MADAP-BR600 1ELBOW-PL167 1ELBOW-PL085 1AIRLN055 1MADAP-BR600 1GAUGE501 1RGLTR175 Low Pressure Air for Entrance Wheels 1ELBOW-PL085 1AIRLN055 1ELBOW-PL167 1ELBOW-PL666 1MADAP-BR600 1RGLTR175 1GAUGE501 4-40 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 245: Freestyler® 8-Port Air Manifold Assembly: 108494

    1NIPPL-ST444 1MADAP-ST100 1VALVE-PN767 1VALVE-PN335 1ELECT-CB887 1MADAP-BR600 = Not part of this assembly 1VALVE-PN335 1ELECT-CB887 1NIPPL-ST444 1VALVE-PN767 1ELBOW-PL666 2 Port Valve 4-41 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 246: Freestyler® 4-Port Air Manifold Assembly

    Chapter 4 Replacement Parts and Exploded Views FreeStyler® 4-Port Air Manifold Assembly 1ELBOW-PL901 1VALVE-PN334 4-Port Manifold 1TEE-PL789 1ELBOW-PL901 1ELBOW-PL250 1VALVE-PN331 1ELECT-CB888 1VALVE-PN331 1ELECT-CB888 Single Port Valve 4-42 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 247: Entrance Arm Assembly

    When ordered as a complete assembly, the following is included:  108072: FressStyler® Entrance Arm Assembly  108088: Entrance Arm Accessory Box 4-43 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 248 1WASHR-FL185 (4) 1FSTNR-HH585 (2) 1FSTNR-PH291 (4) 7178 1BSHNG375 1FSTNR-HH540 (4) 7186 1WASHR-LC498 (2) 1FSTNR-HH594 (2) 1WASHR-LC498 (6) 7178 7178 1FSTNR-PH291 BSHNG375 4-44 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 249 Black: PLSTC-CV080 Blue: PLSTC-CV082 Green: PLSTC-CV088 Gray: PLSTC-CV092 Orange: PLSTC-CV086 Red: PLSTC-CV084 Yellow: PLSTC-CV090 Driver Side: 108180 Passenger Side: 108181 4-45 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 250 1NUT-LC219 (8) 7615 3198 Lower Shaft 3198 1WASHR-LC498 (8) 1FSTNR-HH562 (6) 1FSTNR-HH617 (2) 1STEEL-KY150 1COLLR333 108078 Both Hub Assemblies Together 4-46 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 251 1WASHR-FL498 (2 per Spider Half) Bore Spider Assembly (2 per wheel) 101118: 12” x 28-1/4” Skin Assembly (4 per wheel) Complete Assembly 4-47 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 252 8192 (2) CW6 1-1/2 x 1-1/2 108783: 6” x 1-1/2” Spider Half Bore Spider Assembly 108783: Bottom Spider Assembly (Bottom Spider) 4-48 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 253: Exit Arm Assembly

     108062: FreeStyler® Driver Side Exit Arm Assembly  108070: FreeStyler® Passenger Side Exit Arm Assembly  108089: Exit Arm Accessory Box 4-49 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 254 1FSTNR-HH585 (2) 1WASHR-FL185 (4) 7178 1FSTNR-PH291 (4) 1BSHNG375 1FSTNR-HH540 (4) 7177 1WASHR-LC498 (2) 1WASHR-LC498 (6) 7178 1FSTNR-HH594 (2) 7178 1FSTNR-PH291 BSHNG375 4-50 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 255 Black: PLSTC-CV080 Blue: PLSTC-CV082 Green: PLSTC-CV088 Gray: PLSTC-CV092 Orange: PLSTC-CV086 Red: PLSTC-CV084 Yellow: PLSTC-CV090 Driver Side: 108180 Passenger Side: 108181 4-51 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 256 7179 Gray: 1BERNG810 White: 1BERNG849 1FSTNR-HH684 (4) 106983 108315 7188 Hub Assembly Exit and Shaft Assembly Shaft 1STEEL-KY150 1COLLR333 Together 4-52 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 257 (1 per Spider Half) 1WASHR-LC270 (1 per Spider Half) Complete Assembly 108314: 6” x 42-1/4” Skin Assembly (4 per wheel) 4-53 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 258: Filler Strip Chart

    15” 2” 7730 7729 7728 7727 7726 7725 7724 7723 28-1/16 2” 7720 7719 7718 7717 7716 7715 7714 7713 4-54 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 259: Top Wheel Assembly: 106948

    9141 (42-1/4”, 26.5 lb.): For Whisper Wheel® ONLY 9141 (42-1/4”, 26.5 lb.): For Whisper Wheel® ONLY More details on next page. 4-55 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 260 7345 108084 1NUT-RG603 (5) 7399 7269 1NUT-RG603 (3) 1NUT-RG603 (4) 7269 1FSTNR-SS782 (4) for Whisper Wheel® 1FSTNR-SS781 (4) for Neo-Tex™ 4-56 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 261 1NUT-RG603 (3) 9381 7195 1WASHR-LC498 (3) 1FSTNR-HH522 (3) 1BERNG635 1BSHNG800 1FSTNR-HH306 (2) 1NUT-LC214 (2) 6100 6100 109579 7195 1BSHNG800 1BERNG635 4-57 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 262 1NUT-LC214 (2) 7163 (2) 1BSHNG800 1FSTNR-HH180 (2) 1BERNG635 1FSTNR-HH155 (4) 1WASHR-LC270 (4) 7194 7190 1STEEL-KY150 1STEEL-KY150 1GRMMT222 7163 1BSHNG800 1RETNR129 4-58 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 263: Vps® Photo Eye Assembly

    (for Heat Kit # 105858 and 105859 ONLY) 6986 6984 6964 1WASHR-FL500 (2) 1ELECT-FS176 (2) 1WASHR-FL332 (4) 1FSTNR-SH354 (3) 1FSTNR-SH406 (1) 4-59 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 264 Aluminum: 105856 1GRMIT750  Powder Coated: 108980 Aluminum: 102781 1CAP084 Powder Coated: 108977 1GRMIT750 1GRMIT750 1GRMIT750 Aluminum: 102777 Powder Coated: 108978 4-60 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 265: Neo-Tex™ Fill Replacement For The Top Wheel

    6228 6230 6229 7410 6393 Type of Neo-Tex™ Quantity to Order 8” Primary Color 10” Primary Color 10” Accent Color 4-61 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 266: Optional Whisper Wheel® Fill Replacement For Top Wheel

    6 - 1WASHR-LC291 (3/8” lock washers)  6 – 1WASHR-FL498 (3/8” flat washers) 42-1/4” Weight  2 – 9141 (Weight) 4-62 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 267 3) Disconnect the motor wires and remove the motor/gearbox assembly away from the shaft as shown below. Note: Take care not to misplace the motor key and the two flat washers. 4-63 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 268 5) Remove the Compression Cap fasteners and push it all the way toward the bearing on both arms as shown below. 6) Loosen the Trans Torque on both arms as shown below. 4-64 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 269  Repeat this procedure on the other side as shown below. Before After 8) Using an assistant, remove the hub and set it on work horses as shown below. 4-65 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 270 If you are installing the Whisper Wheel® option you will have to add the “additional weight Note: bar” covered on the next page. 4-66 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 271 3) Push the compression cap all the way toward the shaft and secure the Compression Cap fasteners. Repeat this on the other side. 4-67 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 272 6) Replace the two cotter pins into the torque studs. 7) Remove the “tie-downs” that were placed on the Top Wheel Arm. 4-68 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 273: Neo-Tex™ Fill Replacement For The Entrance Wheels

    Overhead View of Overhead View of Lower Hub Fill Pattern Upper Hub Fill Pattern (12” diameter hub) (6” diameter hub) 4-69 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 274 BLUE ORANGE thick 6224 7409 24 pcs. of 1/8” Neo-Tex ™ in this row per hub 6226 YELLOW 6390 4-70 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 275: Neo-Tex™ Fill Replacement For The Exit Wheels

    Overhead View of Overhead View of Lower Hub Fill Upper and Middle Pattern Hub Fill Pattern (6” diameter hub) (6” diameter hub) 4-71 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 276 ™ 16” 2-ply pieces when folded on wash clip 16 pieces of 1/8” Neo-Tex ™ in this row per hub 4-72 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 277: Undercarriage Wash Assembly: In-Ground

    Undercarriage Plumbing: for Rust Inhibitor 1ALMNM-AN108 1FSTNR-SH080 (4) 1PUMP725 1WASHR-FL185 (4) 1TEE-BR926 1NUT-LC077 (4) 1AIRLN770 1ELECT-FS176 1VALVE-WA180 1WASHR500 1ELECT-FS750 1VALVE-WA205 4-73 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 278: Undercarriage Wash Assembly: Above-Ground

    Part Number Description 1NOZZL-FJ348 40 degree-1.0, plastic fan jet nozzle 1NOZZL-FJ406 40 degree-1.5, plastic fan jet nozzle 1GASKT600 Gasket for UC/RI-45 4-74 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 279: Cta Chemical Tire Applicator

    1TEE-PL922 and 1TEE-PL541. 1PLUG-PL660 1FSTNR-SS560 108266 Secondary Manifold Fittings 1CONEC-PL844 1CONEC-PL500 Crossover Weldment: 108268 4-75 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 280 Bell Hose Assembly Complete Bell Hose Assembly Exploded 108264 1CLAMP373 (3) 1HOSE401 1PLUG-SS500 1MADAP-BR600 108264 1HOSE401 1ELECT-SW816 1CLAMP373 108264 1MADAP-BR600 1PLUG-SS500 1ELECT-SW816 4-76 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 281 1ELECT-DN500 1FTTNG-SW340 2529 (2) 1MCONC-PL575 1REDUC-PL120 (2) 1FSTNR-SH059 (4) 1PUMP292 1WASHR-FL185 (4) 1FSTNR-SH058 (4) 1CLAMP372 1MADAP-BR600 1MCONC-PL575 1FTTNG-SW340 1BRCKT276 1PUMP292 4-77 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 282 CTA Chemical Tire Applicator Pumping Panel: 108265 7513: Enclosure Only 1FSTNR-SH020 (4) 1ELECT-FS864 1ELECT-SW625 1ELECT-FS955 (6) 1ELECT-TM250 1ELECT-FS942 1ELECT-FS003 1ELECT-FS750 1WASHR500 1ELECT-FS173 4-78 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 283: Bug Spray Applicator

    1ELBOW-SS015 1CPLNG-SS050 108255 1FTTNG-BH338 1CLAMP478 Pump / Injector Assembly 1VALVE-WA252 1MCONC-BR745 1VALVE-WA276 1NIPPL-BR700 1ELECT-DN500 1VALVE-WA265 108258 1TEE=SS055 108077 1VALVE-WA180 1FTTNG-BH338 4-79 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 284: Booster Pump Kit

    1NUT-LC214 (4) 108370: Booster Pump Water Manifold Assembly 1FTTNG-BH500 (2) 1TEE-SS100 (2) 1NIPPL-SS102 (4) Complete Assembly 1VALVE-WA273 (3) 1MADAP-CP668 (2) 4-80 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 285 108371: Booster Pump Assembly 1GAUGE700 (2) 1REDUC-BR290 (2) Complete Assembly 1WASHR500 1FTTNG-BH500 (2) 1ELECT-FS750 1TEE-SS100 (2) 1PUMP402 1ELECT-FS176 1ELECT-FS750 1ELECT-FS176 1WASHR500 1GAUGE700 1REDUC-BR290 4-81 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 286: Treadle And "Y" Section Assemblies

    #1SS-TB535, 2 pieces) 6142 (6 pieces) 102359 102358 (Includes 2 sleeves, 6 sets) 102363 6140 102360 1ELECT-CB118 (2 pieces) 1ELECT-SN374 (2 pieces) 4-82 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 287: V-Jet Arch Package Assembly: 107110

    1HOSE550 (2) 7671 (2) 1FTTNG-BH318 (2) 1CPLNG-SS125 (2) 1CLAMP269 (2) 7670 1FSTNR-HH244 (4) 1NUT-LC212 (4) 1NOZZL-FJ696 (4) 1WASHR-FL415 (4) 1FSTNR-SH428 (4) 4-83 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 288: Hydroblade® Components

    NOTE: Hoses, Fasteners, Washers, Nuts, Clamps and Nozzles are not part of this assembly 1FSTNR-SH428 (6) Center Spray Manifold: 108473 1CLAMP259 1NOZZL-MG758 1ELBOW-ST756 1MCONC-BR751 1ELBOW-ST764 4-84 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 289 1MCONC-BR022 (2) 1MCONC-BR022 (2) 1NOZZL-MG758 (3) 1NOZZL-MG758 (3) TIP: 1MEG 4008 TIP: 1MEG 4008 Complete Complete 1CLAMP259 1NOZZL-MG758 1ELBOW-SS025 1MCONC-BR025 1MCONC-BR022 4-85 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 290 TIP: MEG 2055 Wheel Cleaner / HydroBlade® Lexair™ 10HP Wheel Cleaner Assembly: 108479 Pumping Platform Assembly 1NOZZL-HP125 1NOZZL-MG349 1ELBOW-SS125 1REDUC-GL125 1FTTNG-BH515 4-86 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 291 Wheel Cleaner / HydroBlade® Lexair™ 1PLUG-ST250 (5) Wheel Assembly: 108479 Cleaner 7709: PUCK Pumping 1NIPPL-SS050 Platform Assembly 1NOZZL-HP120 1NOZZL-MG754 1NOZZL-MG758 1ELBOW-SS125 1MCONC-BR753 108502 4-87 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 292 Low Pressure Feed Kit Optional Components 106947: Purge Option Sealer Wax / R.O. Option: 105958 1TEE-BR926 (2) 1VALVE-WA254 1VALVE-WA265 1FTTNG-BH302 (2) 1NIPPL-BR700 1ELBOW-PL900 4-88 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 293: Hydroblade® /Stinger Components

    3- fitting set shown on the left at the top of 1NIPPL-SS103. 1NIPPL-SS102 7672 1WASHR-FL415 (4) 1PLUG-BR690 1NUT-LC212 (4) 4-89 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 294 Quick-Dump Kit: 108493 1ELBOW-BR423 1REDUC-BR275 1CPLNG-BR875 1VALVE-WA232 1NIPPL-BR252 7702 1SPRNG050 7703 Complete Assembly Purge Option Components: 106947 1TEE-PL789 1VALVE-EL370 1ELBOW-PL764 102517 4-90 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 295: Stinger Components

    108448 Driver Side 108447 Passenger Side 1HOSE-HY035 (3/4” diameter x 51” long) Complete 1MCONC-BR753 (2) Complete 1MCONC-BR753 (2) 1PLUG-BR100 (2) 1NIPPL-SS076 4-91 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 296: On-Board Wheel Cleaner Carriage Manifold

    1FSTNR-SH768 (4) 1REDUC-GL925 (2) 1NIPPL-GL380 (2) 1VALVE-WA269 (2) 1MCONC-BR753 (2) 1HOSE-HY033 (2) 1REDUC-GL925 1NIPPL-GL380 1MCONC-BR753 1VALVE-WA269 1FTTNG-BH515 1ELBOW-GL600 1TEE-GL915 1ELBOW-GL075 4-92 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 297: On-Board Wheel Cleaner: Standard

    1FSTNR-HH288 (4) 1FSTNR-SS555 (4) 1NIPPL-SS070 108040 1MCONC-SS050 1ELBOW-ST764 1WASHR-LC291 (4) 108186 Close-up images of some parts shown on next page 4-93 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 298: On-Board Wheel Cleaner Parts Identification

     Gray: 7614  Orange: 1PLSTC-FS125  Yellow:7611  Yellow: 1PLSTC-FS130  Orange:7613  Orange: 1PLSTC-FS135  Green:7312  Green: 1PLSTC-FS140 4-94 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 299: On-Board Wheel Cleaner: Deluxe

    Cover Assembly 1FSTNR-HH054 (9) 1WASHR-FL332 (18) 1NUT-RG318 (9) 1WASHR-LC125 (9) Parts Identification 1BRCKT220 1ELBOW-PL966 1ELBOW-PL967 1FTTNG-AJ252 7570 1NOZZL-FJ025 1PLUG-PL420 1PLUG-PL660 1BRCKT833 4-95 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 300 1FSTNR-HH588 (2) 1WASHR-FL166 (2) 1WASHR-LC210 (2) 1BRCKT220 1WASHR-LC104 (2) 1NUT-RG603 (2) 1NUT-RG268 (2) 1WASHR-FL706 (2) Receiver: 1ELECT-SN222 Emitter: 1ELECT-SN217 1NUT-CL500 (2) 4-96 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 301: On-Board Wheel Cleaner Pump Platform: 10Hp

    1BLKHD-PL760 1NIPPL-GL364 Fill Switch See Image to Left 1REDUC-PL110 1ELECT-EN888 1ELECT-EN888 1ELECT-SW545 1ELECT-FS176 1ELECT-FS176 1NIPPL-GL364 1ELECT-SW550 Low Level Switch 1BLKHD-PL760 4-97 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 302 If you have purchased the optional Belanger® 25HP High-Pressure Pumping Station, see that Belanger® supplied manual for details and more information. 4-98 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 303: On-Board Dryer

    1BSHNG150 7699 7681 FLANGE Shown on the next page are more parts specific to the On-Board Dryer and its components. 4-99 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 304 1ELECT-PN332 1ELECT-CB887 1MADAP-ST100 On-Board Dryer Blower Housing Assembly Additional Parts 1HOSE470 7696 1FSTNR-BH425 1RETNR650 7829 1ELECT-FS776 1ELECT-FS181 1WASHR540 1MOTOR-EL833 1MOTOR-EL834 4-100 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 305 1MOTOR-EL833 1NUT-LC210 (5) 1MOTOR-EL833 IS FOR 208/230 VAC ONLY 1HOSE470 (2-5/8”) CONSULT BELANGER® FOR OTHER VOLTAGES 1WASHR-FL332 (4) (SHOWN HERE) 4-101 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 306 108485: driver side assembly 1IMPLR-CO507 108486: passenger side assembly 1IMPLR277 1GASKT750 (2) 1WASHR-FL498 (8) 1FSTNR-HH288 (8) 1RETNR650 (8) 1WASHR-FL498 (8) 1NUT-LC215 (8) 4-102 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 307: Machine Control Center (Mcc) For 208/230 Vac

    Variable Frequency Drives (VFD’s) 208/230 VAC VFD-Carriage VFD-Entrance Wheels 1ELECT-VD001 1ELECT-VD001 If operating voltage other than 208/230V contact factory for replacement part numbers. 4-103 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 308 1ELECT-FS015 (2) 1ELECT-MO120 (3) 1ELECT-RL552 1ELECT-MS045 1ELECT-DS150 1ELECT-DB110 If operating voltage other than 208/230V contact factory for replacement part numbers. 4-104 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 309 1ELECT-FS942 CARRIAGE ENTRANCE WHEELS EXIT WHEELS TOP WHEEL If operating voltage other than 208/230V contact factory for replacement part numbers. 4-105 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 310: System Control Center (Scc) For 208/230 Vac

    No Door Control: 1ELECT-RL552 If Door Control: 1ELECT-RL551 1ELECT-CB051 1ELECT-CB052 1ELECT-CB053 1ELECT-CB054 COMMUNICATION INPUT CABLE 1 INPUT CABLE 2 OUTPUT CABLE CABLE 4-106 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...
  • Page 311 END – Entrance Door Down EXU – Exit Door Up 1ELECT-FS942 (10) EXS – Exit Door Stop EXD – Exit Door Down 4-107 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 312 HEAT AND IN-TANK WATER HEATERS 1ELECT-RL903 1NAMPL-CM001 1FSTNR-TS001 (4) 1063 Panel MODEM – HMI-PAGE-1063 CABLE – 1ELECT-CB849 1ELECT-FS864 1ELECT-FS965 (5) 1ELECT-ES100 1ELECT-FS942 4-108 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL222...

  • Page 313: Photo-Eyes

    (for Photo Eye Heat Kit #105858 and 105859 ONLY) 6986 6984 6964 1WASHR500 (2) 1ELECT-FS176 (2) 1WASHR-FL332 (4) 1FSTNR-SH354 (3) 1FSTNR-SH406 (1) 4-109 1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 316 ® Belanger, Inc. ® * P.O. Box 5470 * Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 * Fax (248) 380-9681 FreeStyler® Friction Rollover: Maintenance Manual 1MANUL222...

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