Summary of Contents for Belanger Gyro Wrap Signature Series
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Gyro Wrap ™ Signature Series Gyro Wrap™ Signature Series 1MANUAL248 Rev02...
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This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. ®...
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Changed the last sentence in first paragraph from “…each end for all” to “…the end of each” and connections to connection Updated the images of the distribution manifold and the pneumatic connections Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Added this page to show the exploded view of the Gyro Head Assembly for the 50 Hz electric motor, drive shaft and assembled image Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Motor/Gearbox Assembly 110246, specified black powder coated parts Updated the Hydraulic Motor/B-Ball Head Assembly 110342, specified black PC parts Changed part number 1FSTNR-HH045 to 1FSTNR-HH056 Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
During the installation process the installer is responsible for re-tightening ALL lugs, set screws and terminals located in the electrical panels. Components may vibrate loose during shipping. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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It is imperative that wheels are spinning during any period that the conveyor is activated. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Notify your local distributor or Belanger, Inc. immediately If shipment is determined damaged or incomplete. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
PRIOR TO INSTALLING A PIECE OF EQUIPMENT A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment.
This dimension is taken from the outside edge of the Base Plate to the inside edge of the 48-3/4” inside Conveyor Guide Rail Unit Height for 126” Hydraulic Only Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Gyro Head Gyro Head Mounting Plate Mounting Plate Spin Stop Spin Stop Note: Above image shows driver side motor and mounting assembly. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Long Boom DIRECTION TRAVEL Driver Side is Short Boom Overview of the correct orientation for Gyro Head with an Electric Motor/Gearbox Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Long Boom DIRECTION TRAVEL Driver Side is the Short Boom Overview of the correct orientation for Gyro Head with a Hydraulic Motor Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Locate the accessory box and remove the eight 5/8 x 6” concrete lag bolts. Clevis Be sure that the cylinder Clevises are on the bottom Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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151-1/2” 10) Verify that the leg is level in all directions and then lag it to the floor. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Apply anti-seize to the inside of each bearing and place a bearing onto the top and bottom of each pivot shaft welded to the arms as shown below. Passenger Side Driver Side Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Remove the driver side and passenger side Cylinder/Oil Reservoir Assemblies from the accessory box as shown below. Use the images to distinguish between the two assemblies. Passenger Side Assembly Driver Side Assembly Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Turning the flow control to the right will close the flow control and turning it to the left will open the flow control. Make sure the set screws are loose prior to turning. Flow Control Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Once in place, replace the removed Spin Stops. Images below show the passenger side. Grease Fitting on this side Step 1 Step 2 Step 3 Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Be sure to tighten the locking collar evenly so that the gaps on each side are equally spaced as shown below. Top View of Shaft and Collar 60Hz Collar 50Hz Collar Locating Location Even spacing on both sides once tightened Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
3.) To ease the process of inserting the shaft, temporarily remove the hydraulic motor, torque plate and upper bearing from the assembly by removing the four purple bolts and the nuts. Hydraulic Motor Torque Plate Bearing Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Upper Bearing Grease Fitting Slot in Shaft Bearing Mount Plate Shaft Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Bearing Set Screws Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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11.) Repeat the above steps to install the shaft and hydraulic motor on the passenger side arm assembly. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Locate one of the steel keyways, two of the 9/16” flat washers, and two of the pin retainers. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Torque Studs after the Cotter Pins are set. Do not install the white plastic cover until all electrical connections are made. Repeat the above steps on the passenger side. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Lower the driver side motor/gearbox assembly all the way down the driver side shaft until it is sitting on the mount plate. Secure it into place using the previously stated fasteners and nuts as shown below. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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One setscrew tightens directly onto the key and the other into the top groove of the shaft. Setscrews Repeat the above steps for the passenger side. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Locate the 12” diameter x 28-1/4” tall Lower Hub Assembly and remove the Skins that will reveal and allow access to the inner fasteners on the Spiders as shown below. Lower Spider is installed into the bottom holes. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
(Tip: When loading cleaning material, we recommend you fill the whole bottom row to establish the pattern.) Direction of Travel Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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(48 pieces) 33”x 10” Neo-Tex™ Packs 2-Ply piece when folded onto plastic clip 24 pieces of Neo-Tex™ in this row (1/8” thick) Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
24 (33” x 10”) Pieces of Neo-Tex™ Folded in half Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Neo-Tex™ per When installing this row of Neo-Tex™, be sure the flaps are in the direction as shown below. Direction of Travel Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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12 (25” x 8” x 1/4” thick) Fill every third slot Hub Overhead View Pieces of Neo-Tex™, 1 per clip 12 Wash Clips Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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12 (32” x 8” x 1/4” thick) Pieces of Neo-Tex™, 1 per clip Fill every third slot 12 Wash Clips Hub Overhead View Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Run a 1/4” field supplied airline from the main air supply to the straight fitting that is located on the bottom of the air panel valve. Main Air Feed Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Manifold Assembly to the Air-Over-Oil Assemblies. These are all factory supplied airlines. The actual routing of the airlines is shown in greater detail in the following steps. Gray Gray Blue Passenger Side Driver Side Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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You may need to temporarily set the regulators so that the arms will pivot. The startup section will go into more details on setting the pressure for each regulator. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Run the driver side electrical line through the cord grip, up into and across the of the crossbeam and the filler strip crossbeam, down through the large oval hole near the end of the head beam. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Connect the 4-Conductor Cable as shown on the drawings. When everything is wired properly, close the box back up making sure not to pinch or cut any of the wires. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out prior to final hookup Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Connect the hydraulic hoses on the driver side arm assembly as shown in the images below. Return Feed Return Driver Side Arm Assembly Feed Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Use the images for more details. Step 1 Step 2 Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
At this point the Filler Strips shown in the below image should already be in place. See following page for locations of the remaining Filler Strips. #9310 #9310 #8798 #9317 Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
The inside Positive-Stops are to be adjusted so that the Shafts are not over center or in the path of the vehicle. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out prior to final hookup. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Thoroughly rinse the powder coat surface with a garden hose after cleaning it to rinse off and remove all detergent residues. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Continue rubbing down and applying light coats, until the edges of the damaged paint have disappeared. Applied properly, at this stage all physical signs of repair can be lost. Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Check Bearings for wear • Check for bent shaft • Electric drive: Wheel Speed Check motor starter • Check gearbox • Check motor • Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
1ELBOW-ST578 (4) (Zone 1 & Zone 3) 1NUT-HY500 (2) & 1SLEEV167 (2) 1CLAMP289 (2) (each end of this line, see Zone 2) Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
Neo-Tex™ Box: (48 pieces) 33”x 8” Neo-Tex™ Packs 2-Ply piece when folded onto plastic clip 24 pieces of Neo-Tex™ in this row (1/8” thick) Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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Using 24 more of the 33” x 8” Neo-Tex™ pieces and 8” Wash Clips. Fill every other slot in the third row as shown below. 24 (33” x 8”) Pieces of Neo-Tex™ Folded in half 24 Wash Clips Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL248...
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