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E-1032 Operator Station Programming and Operation
FreeStyler
E-1032 Programming and Operation
®
1MANUL226
Belanger, Inc.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 349-7010
Fax (248) 380-9681
www.Belangerinc.com
1MANUAL226 Rev02

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  • Page 1 E-1032 Operator Station Programming and Operation FreeStyler E-1032 Programming and Operation ® 1MANUL226 Belanger, Inc. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 Fax (248) 380-9681 www.Belangerinc.com 1MANUAL226 Rev02...
  • Page 3 This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. ®...
  • Page 5 Changed “amount” to “number” when Setup setting were referring to seconds or inches Removed Chapter 6 E-1032 Programming Screen Map, refer to 1MANUL225 for screen map 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 7: Table Of Contents

    Setup / More / More / Top Wheel ................................3-12 Setup / More / More / Enter Wheels ................................ 3-12 Setup / More / More / Exit Wheels ................................3-13 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 8 ENTER NOT OUT ......................................5-3 EXIT NOT OUT ........................................ 5-3 TOP NOT OUT ......................................... 5-3 Drive Code Overview ..........................5-4 Drive Codes ........................................5-4 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 9: Chapter 1 General Machine Operation

    Chapter 1 General Machine Operation Chapter 1 General Machine Operation...
  • Page 11: Typical Wash Structure

    Dryer, Wax Arch, Spot Free Arch, etc. Check if equipment to meet your needs is available. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 12: Door Control

    They will stay at the slow speed for the entire time that the wheels are washing the front of the vehicle. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 13: Chapter 2 Operator Interface/Standard User Screens

    Chapter 2 Operator interface/Standard User Screens Chapter 2 Operator Interface/Standard User Screens...
  • Page 15: Queue

    Pressing “Package Reset” will clear the value of both Left and Today columns. Pressing “Total Reset” will clear the values of the total data field accumulated since Total Reset All was last pressed. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 16: User

    • A filled oval indicates that an Output is ON • Some Outputs are namable and will not be the same as names indicated to the left Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 17: User / Force

    This function typically does not need to be performed again after it has been completed once. If pressing the reset button does not reset the machine, check Fault screen for reoccurring fault. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 18: Faults

    Note: Pager status 255 is for “System Ok”. Faults / Alarms See the chapter titled “Faults and Alarms” for Fault descriptions. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 19: Chapter 3 Operator Interface/Programming

    Chapter 3 Operator Interface/Programming Chapter 3 Operator Interface/ Programming...
  • Page 21: Setup

    Exit Operation: These are selectable at the bottom, right side of the second Package Setup screen. Toggle to YES to activate that Package. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 22: Setup / Application Setup

    MOTION. All others turn on Purge Air once B/F IN MOTION is complete. Note: Setting the Purge timer too large will unnecessarily add to Cycle Time. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 23: Setup / Pos (Point Of Sales)

    ENABLED it will be displayed on the Main Screen (under Vector logo, also displaying the fleet package to the right of it. See example at the right. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 24: Setup / Pager Setup

    Some cell phone providers have systems that require too many buttons and confirmation keys to be pressed making it impossible to send a page automatically. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 25: Setup / Misc

    TIME AND DATE SETTINGS: The Time and Date fields are accessed by pressing on the corresponding buttons. Each button will move you a screen where you will input the appropriate numbers for the current time and date. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 26: Setup / Misc / Sonar

    PAGE FAULTS: Toggles between DISABLED and ENABLED. When ENABLED, system will page Faults using the phone line when the system is faulted. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 27: Setup / More

    Max-Time: This is an OFF condition only. It’s a maximum time that a function will stay on once it turns on. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 28: Setup / More

    Max-Time: This is an OFF condition only. It’s a maximum time that a function will stay on once it turns on. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 29: Setup / More / Door Control

    The additional Enter Photo Eye and the additional Exit Photo Eye may be ENABLED to be included in Automatic Door Control. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 30: Setup / More / Tire/R Operate

    BACK TIRE position ranges • TIRE OB (On-Board) CTA Slows down in FRONT TIRE and BACK TIRE position ranges SEE “TIRE HIGH PRESSURE”. 3-10 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 31: Setup / More / More

    Time Alternate Pass: This is the user selected time interval that the Concentrator output will alternate. Concentrator Output: This is the user selected output that the Concentrator function will utilize. 3-11 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 32: Setup / More / More / Top Wheel

    ENTER WHEEL RPM: This is the rotational speed (in revolutions per minute) that the Entrance Wheels will spin when on. 3-12 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 33: Setup / More / More / Exit Wheels

    RPM from VFD on network. If enabled without having VFD installed for Exit Wheel will cause DRIVE COM FAULTS. EXIT WHEEL RPM: This is wheel rotation speed if VFD motor controller enabled. 3-13 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 37: Chapter 4 Techniques In Programming

    Chapter 4 Techniques in Programming Chapter 4 Techniques in Programming...
  • Page 39: Friction Passes From Exit To Entrance (Odd Pass Numbers)

    See Wheel rotation & pressure settings in chapter 9 of Installation and startup manual. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 40 The exit wheels may go past mirrors at back speed. Vehicle length and application configuration affect which speed is used over mirrors. Typically back speed is automatically slow enough. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 41: Configuring The Multifunctional Sonar Unit

    5 and 6. The LED will flash a pulse count identifying the mode that it is in. the model number for the Multifunction Sonar Unit is IRU2005R. The Belanger part number is 1ELECT-SN950. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 42: Description Of Freestylerâ„¢ Default Applications

    Operates drying agent chemical pump output during entire application except last 4 inches of carriage travel. Operates rinse/wax water output during entire application. Operates city water valve during entire application. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 43: Seal Wax

    Operates hydro select output during entire application. Operates stinger deselect output at first inch of carriage travel and remains on for duration of application. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 47: Chapter 5 Faults And Alarms

    Chapter 5 Faults and Alarms Chapter 5 Faults and Alarms...
  • Page 49: Fault Codes And Names

    DRIVE 1 FAULT DRIVE 2 FAULT DRIVE COM FAULT STUCK IN BAY NO ENTRY TO TREADLE PULL OFF TIME OUT SONAR DISCONNECT 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 50: Fault Summaries

    NO ENTRY This alarm occurs when a vehicle has purchased a wash (Package inserted into the Loader) and never entered the bay. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...
  • Page 51: To Treadle

    If either input is off for 2 seconds after 032 is off, the Carriage motion will be paused until it on. 1MANUL226 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 52: Drive Code Overview

    COMMUNICATION LEAVE FAULT RETRY COUNT EXCEEDED PR. 24 ALARM E. 3 FAULT 3 E. 6 FAULT 6 E. 7 FAULT 7 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL226...

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