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Belanger Full Side Washer Owner's Manual

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Full Side Washer
Full Side Washer & Full Side Washer-CP
1MANUAL854 Rev 18

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Summary of Contents for Belanger Full Side Washer

  • Page 1 Full Side Washer Full Side Washer & Full Side Washer-CP 1MANUAL854 Rev 18...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
  • Page 5 Changed (per Wheel) to (per Hub) in 2 places Added note: Upper Hub 106782 is used on the driver & passenger side FSW assemblies Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 6 Added (does Driver & Passenger Side) to the Complete Upper Hub Set & Complete Lower Hub Set Added page: Aluminum Hub Neo-Tex™ Fill: 1/4" Thick Cleaning Material Option Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 7: Table Of Contents

    Wave Hub Assembly (Middle Section) ..........................50 Wave Hub Assembly (Lower Section) ........................... 51 Wave Hub Assembly (Plastic Waves) ........................... 52 Misc. Wave Hub Components ............................... 53 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 8 Neo-Tex™ Wash Clips ................................55 Aluminum Hub Neo-Tex™ Fill ............................... 56 Aluminum Hub Neo-Tex™ Fill: 1/4" Thick Cleaning Material Option ..................57 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 9: Belanger Incorporated Limited Warranty

    PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE – SALES ARE EXPRESSLY DISCLAIMED. Copyright ©2020 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 10: Operational Warning

    During the installation process, the installer is responsible for re-tightening ALL lugs, set screws, and terminals in the electrical panels. Components may vibrate loose during shipping. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 11: Important Safety Information - Must Read

    Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 12: Safety Warnings

    THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 13: Introduction

    Contact your local distributor for details. The purpose of this manual is to familiarize you with the way that the Full Side Washer is installed. The “Installation” section will be used in conjunction with the location diagram, and the Full Side Washer drawings.

  • Page 14: Before You Get Started

    Notify your local distributor or Belanger, Inc. immediately If a shipment is determined damaged or incomplete. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 15: Specifications

    A compressed Air System should be set correctly to support 90 PSI necessary to operate the equipment but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 16: Dimensions

    146" (370.8 cm) dimension is taken from the outer legs on both sides 56" 56" dimension is taken from the outer leg to the driver side edge of the inside guide rail Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 17: Installation

    Installation Identify Conveyor The Full Side Washer assemblies can be installed in a tunnel with a Belanger® 13” or 14-1/2” wide Conveyor that has either a single or double guide rail. Identifying the conveyor is crucial for properly positioning the Full Side Washer assemblies during installation. The Belanger® conveyor options are shown in the images below.

  • Page 18: Tunnel Placement - Overview

    Note: The dimensions shown below can vary depending on surrounding equipment locations. It is most important that the Full Side Washer is moved through its full range of motion to ensure clearance of the conveyor and other equipment. Tunnel Placement – Standard, Stand-Alone The shorter beam is to point toward the conveyor.

  • Page 19: Tunnel Placement - Staggered With Wave Wraps

    Full Side Washer leg. Note: The above image is shown with cleaning material installed to indicate the operating envelope required for proper function. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 20: Attaching The Booms

    Secure the cylinder and the shock on both booms to their mounts. Securing the cylinders to the boom and leg assemblies Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 21: Utilities

    It is imperative that no foreign materials are in the supply lines before final connections are made. To be sure of this, the lines should be blown out prior to the final hookup. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 22 Regulated air supply to passenger side boom cylinder (extend), 1/4” airline Wheel retract regulator 110VAC In Main air supply 90-PSI minimum 120-PSI maximum Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 23 (extend), 1/4” airline Wheel retract regulator 110VAC In Main air supply 90-PSI minimum 120-PSI maximum Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 24 To be sure of this, the lines should be blown out prior to the final hookup. All utilities MUST be installed in accordance with all local and national codes Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 25 Be sure to match the wheel rotation shown below. If the rotation is opposite of what is shown below, reverse the hydraulic feed lines to the motor. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 26: Hubs, Side Wheels, And Cleaning Material

    5/32” Allen wrench DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPMENT! CAUTION Always wear safety glasses when performing maintenance on any equipment Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 27: Waves And Fins Cleaning Material

    Remove the drive plates and secure them to the wheel shafts at 10-1/2” above the floor by tightening the shaft brackets into place. Shaft Bracket 10-1/2” Floor Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 28 Installation Waves and Fins Cleaning Material Lower Side Wheels The fill for the lower side wheels is the same as the Belanger, Inc. Low Side Washer. This section will assist in the installation of the lower side-wheel wash material. CAUTION Do not install any cleaning material until all equipment has been installed, turned on, and checked for hydraulic, pneumatic, and water leaks.
  • Page 29 Place it on top of the hub assembly and press it down until the insert is flush with the surface of the lower side-wheel top cap. Plastic Filler Insert Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 30 Locate the skirts and place one of them on top of the hub assembly. Place a second skirt on top of the opposite wheel. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 31 10) Locate the split locking collars and install one a 1/4” above the top of the Hitch Hiker hub to prevent the hub from climbing up the shaft. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 32: Neo-Tex Cleaning Material

    On the passenger side, mount the 12” diameter x 28-1/4” tall hub at 36” from the floor while the hub is 60” from the inside Guide Rail. ” Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 33 (48 pieces) 33”x 10” Neo-Tex™ Packs 2-Ply piece when folded onto plastic clip 24 pieces of Neo-Tex™ in this row (1/8” thick) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 34 16” x 10” When folded in half, this piece is 16” x 8” When folded in half, this piece is 16” x 10” Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 35 Load one piece of 1/8” Neo-Tex™ –when folded on plastic clip makes this a 20” (2 ply) Neo-Tex™ pack 12 pieces of in this row Neo-Tex™ Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 36 FIGURE 2 Upper Hub (Top view) FIGURE 1 Top Row 32” x 10” Insert into one 10” clip. FIGURE 3 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 37: Startup

    Set pneumatic regulators (from the DCC or Control Panel) to approximately 30 - 50 PSI. Connect water lines to the Water Manifold Assemblies attached to the leg of each FSW assembly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 38: Maintenance

    Tide laundry detergent and hot water (whenever using steel wool on aluminum, always follow the grain to prevent scratching the finish). Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 39: Troubleshooting

    Confirm flow control setting is all the way open • Confirm hydraulic unit has 1000 – 1100 PSI • Replace the motor on the hydraulic unit Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 40: Torque Plate And Electric Motor Replacement

    Also, the terminal block may need to be removed from the side of the motor for additional access using a Phillips screwdriver. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 41 This will now allow the motor gearbox to be removed by pulling the assembly straight up and off the torque studs and off the wheel shaft. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 42 Once the key and keyway are aligned, lower the gearbox onto the torque bolts to its resting position. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 43 7) Once the motor gearbox unit is properly secured into position, power can be turned back 8) Verify wheel rotation prior to running any test vehicle through the system. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 44: Exploded Parts View

    1FSTNR-HH811 1WASHR-LC125 1WASHR-PL500 1FSTNR-HH077 1FSTNR-SB125 1BSHNG364 1CYLND250 1NUT-RG603 1034 1FSTNR-HH811 1SHOCK750 1NUT-LC210 1WASHR-PL500 1NUT-LC210 1NUT-LC220 1WASHR-FL332 1BERNG848: Bearing 1FSTNR-HH684 (4) 1NUT-LC220 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 45: Head Assembly (Hydraulic)

    Length 8” (sold per foot) Gray, Wide Filler Strip 1BERNG848: Bearing 1FSTNR-HH027 (4) 1WASHR-FL332 (4) 1FSTNR-HH684 (4) 1513 (4) 1229 Torque Channel Assembly: 101229 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 46: Arm And Head Complete Assembly (Electric)

    1WASHR-LC125 1WASHR-PL500 1FSTNR-HH077 1FSTNR-SB125 1ELBOW-PL444 1BSHNG364 1CYLND250 1NUT-RG603 1034 1NUT-LC220 1SHOCK750 1NUT-LC210 1WASHR-PL500 1NUT-LC210 1FSTNR-HH811 1WASHR-FL332 1BERNG848: Bearing 1FSTNR-HH684 (4) 1NUT-LC220 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 47: Head Assembly (Electric)

    See Exploded View Below 1FSTNR-FH075 (8) See Chart 7918 1WASHR-LC125 (3) 1FSTNR-HH045 (3) 1GRMIT222 (2) 108634 108661: Torque Plate with Grommets Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...
  • Page 48 1WASHR-LC581 (4) 1BERNG848 7674 1STEEL-KY150 1COLLR333 1PLSTC-EX082 Length 8” (sold per foot) Gray, Wide Filler Strip 1BERNG848 1WASHR-LC581 (4) 1FSTNR-HH684 (4) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 49: Stands And Booms (Hydraulic)

    1RGLTR175 (3) 1MADAP-BR600 1VALVE-EL710 1ELBOW-PL666 2529: Bracket (3) 1FSTNR-SH177 (6) 1WASHR-LC115 (6) 1ELBOW-PL666 1ELBOW-PL666 1MADAP-BR600 1AIRLN440 (8”) 1FSTNR-HH081 (2) 1WASHR-LC125 (2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 50: Stands And Booms (Electric)

    1AIRLN300 (10”) 3699 1DECAL-MF180 1DECAL-MF325 1ELBOW-PL666 (4) 1GAUGE500 (3) 1VALVE-EL710 1MADAP-BR600 (4) 1AIRLN440 (10”) 1FSTNR-HH081 (2) & 1WASHR-LC125 (2) 1RGLTR175 (3) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 51: Leg Water Manifold Assembly

    PS: 103034 6705 1RETNR826 1CLAMP385 6703 Used to secure manifold to leg 1NOZZL972 1NOZZL993 1NOZZL-FJ348 Cap and Gasket Nozzle Nozzle Tip Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 52: Aluminum Hub Assembly (Upper Section): 106782

    1/4” Skin Assembly (4 per Hub) Complete Assembly Upper Hub Assembly 106782 is used on the drive & passenger side FSW assemblies. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 53: Aluminum Hub Assembly (Lower Section): 106026

    Skin Assembly (4 per Hub) Complete Assembly Lower Hub Assembly 106026 is used on the driver & passenger side FSW assemblies. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 54: Wave Hub Assembly (Overview)

    FULL SIDE WASHER Maintenance Exploded Parts View Wave Hub Assembly (Overview) Woodruff Key: 1254 Split Locking Collar: 1COLLR666 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 55: Wave Hub Assembly (Upper Section)

    1FSTNR-FH313 (4) 3753: Upper Plate 3693: Plastic Bushing (2) 1WASHR-FL332 (4) 1NUT-LC210 (4) 3754: Tie Bar Spacer (4) Complete Assembly Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 56: Wave Hub Assembly (Middle Section)

    3766: Cloth Skirt 1NUT-LC210 (4) 1WASHR-FL332 (4) 3693: Plastic Bushing (2) 102129: Plate with Neolite 1FSTNR-FH750 (4) 1FSTNR-FH313 (4) Complete Assembly Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 57: Wave Hub Assembly (Lower Section)

    1WASHR-FL498 (2) 1FSTNR-HH441 (2) 1WASHR-LC291 (2) 1WASHR-LC456 (4) 1NUT-LC219 (4) 1FSTNR-HH562 (4) Complete Assembly 3708: Clamp 101907: Drive Plate Weldment Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 58: Wave Hub Assembly (Plastic Waves)

    1PLSTC-SW800: Bottom Cap 1PLSTC-SW200: Top Cap Lower Hub Assembly 1PLSTC-SW100 (9) 105464: Complete assembly includes all fasteners 1PLSTC-SW300: Bottom Cap Complete Assembly Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 59: Misc. Wave Hub Components

    Maintenance Exploded Parts View Misc. Wave Hub Components 102118 102129 3693 101908 102024: Drive Plate Assembly 101907: Drive Plate Weldment Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 60: Maintenance (Continued)

    YELLOW – 105727 – 24” x 20 pcs of 6372 – Fills 5 Rows – 4 sets to fill both DS & PS DS = Driver Side PS = Passenger Side Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 61: Neo-Tex™ Wash Clips

    Overhead View of Lower Overhead View of Hub Fill Pattern Upper Hub Fill Pattern (12” diameter hub) (6” diameter hub) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 62: Aluminum Hub Neo-Tex™ Fill

    2-Ply piece when folded onto plastic clip 24 pieces of Neo-Tex™ in this row (1/8” 1PLSTC-CL050: 10” Plastic Wash Clip, thick) Requires 24 Clips Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

  • Page 63: Aluminum Hub Neo-Tex™ Fill: 1/4" Thick Cleaning Material Option

    2-Ply piece when folded onto plastic clip 1PLSTC-CL050: 10” Plastic Wash Clip, 24 pieces of Neo-Tex™ in this row Requires 24 Clips per hub 1/4” thick Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL854...

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