Belanger Quad Wave Mitter Owner's Manual
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Belanger Quad Wave Mitter Owner's Manual

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Quad Wave Mitter™
Quad Wave Mitter™
1MANUAL633 Rev13

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Summary of Contents for Belanger Quad Wave Mitter

  • Page 1 Quad Wave Mitter™ Quad Wave Mitter™ 1MANUAL633 Rev13...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
  • Page 4 Pitman Arm, we recommend you also replace the Stud/Retainer Assembly also..” to what is shown on the page currently Removed duplicate Helpful Hint about replacing Pitman Arms Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 5: Table Of Contents

    Drive Arm / Rack Connector Bushing Replacement ..................... 33 Appendix A: CE Information ................36 Appendix B: De-Commissioning (Dismantling and Disposal) ....37 Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 6: Belanger Incorporated Limited Warranty

    PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE – SALES ARE EXPRESSLY DISCLAIMED. Copyright ©2013 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 7: Introduction

    !!IMPORTANT!! Important information that has more impact than a note-not related to injury. NOTE: General and/or helpful information-not related to injury or damage. Helpful tips. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 8 WARNING – BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 9 DO NOT USE TABLES, CHAIRS, OR OTHER NON-APPROVED CLIMBING EQUIPMENT OTHER THAN AS STATED HEREIN. CAUTION – ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 10: Operational Warning

    MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 11: Environmental Parameters

    Instruct personnel not to work on wash unless the entrance is blocked from vehicles entering, this is in addition to all other safety precautions. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 12: Do's And Do Not's

    Periodically check all system stop circuits are functional. Table 1 Recommended General Practices to Do and Not Do when Installing, Maintaining, and/or Servicing Belanger® Equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 13: Description Of Quad Wave Mitter

    Contact your local distributor for details. The purpose of this manual is to familiarize you with the way that the Quad Wave Mitter™ is installed. The “Installation” section will be used in conjunction with the location diagram, and the Quad Wave Mitter™...

  • Page 14: Before You Get Started

    Notify your local distributor or Belanger, Inc. immediately If shipment is determined damaged or incomplete. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 15: Specifications

    AT 900 PSI (62.1 BAR) WHILE LOADED AGAINST VEHICLE. PLEASE VERIFY YOUR SYSTEMS CAPABILITY TO MEET THESE SETTING WHILE RUNNING A VEHICLE PRIOR TO INSTALLING PIECE OF EQUIPMENT! Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 16: Dimensions

    (3.71 m) 125” (3.17 m) The 125” (3.17 m) dimension is taken from the floor to the top of the gearbox Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 17: Installation

    UNDER LOAD WHILE FORKLIFT IS IN OPERATION! 2) Locate the leg assemblies and secure them to the head assembly using the supplied bolts, washer and nuts. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 18: Tunnel Placement

    The 45” (1.14 m) dimension is taken from the inside edge of the inside conveyor guide rail to the outside edge of the equipment leg. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 19: Utilities

    Barbed Hose Fitting Water Brass Barbed Hose Water Feed Fitting Feed Manifold without “Tee” Manifold with “Tee” Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 20 1) Supply 3-phase power to the motor on top of the frame assembly. Overhead View Water manifold Main electrical feed Gearbox Water manifold Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 21: Cloth

    Placement typical on all eight Collar and Bearing Assemblies. Helpful Hint Collar Assembly Collar Assembly secures flush (large side towards the center of frame) against “C” shaped spacer. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 22 Staggered Length with 3” (7.6 cm) EXIT: slash 12” (30.5 cm) wide x (198 cm) long with 3” (7.6 cm) slash Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 23 Upper locking collar Outside Inside locking collar locking collar (typical) (typical) Shaft bearing Inside end plate (typical) Outside end plate (typical) Cloth (typical) Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 24 Lower drive arm (remove for cloth installation) (View from in between the two racks) Follower Rack Drive Rack Mitter Wave ® (typical) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 25 3” (7.6 cm) 10) From the center of the machine, separate the 11 Mitter Waves from the inside end plate. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 26 Load the material pieces on the rack as shown in the overview image below. Entrance Material Overview Vehicle Travel Exit Material Overview Vehicle Travel Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 27 7) Snug upper and outside collars tightly against both shaft bearings and secure them into place. 8) Replace the rack connectors and all retaining pins. 9) Repeat this process on the other side. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 28: Maintenance

    Slide lower drive arm off studs. • Clean and check lower drive arm and bushings for wear replace if need see pages 34 thru 36. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 29 It is recommended that one squirt of a general-purpose grease be applied every six months. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 30 • Verify that all plugs, vents and drain tubes are in place and not leaking. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 31: Exploded Parts View

    1CLAMP257 1FTTNG-AJ250 Cap and 1FTTNG-BH335 Nozzle Nozzle Tip 1FSTNR-SH400 (2) Gasket (3/4” Hose x 1/2” MNPT) (19.0 mm x 12.7mm) Hose Fittings Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 32: Head Assembly (Rack Assembly Overview)

    Rack Bushing Assembly (2 pieces, shown later in this section) Stud/Retainer Assembly (2 pieces, shown later in this section) 3738 3738 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 33: Drive Rack Assembly (1 Of 2 Identical Assemblies)

    An “ ” shown next to the above part numbers indicates the same part is used on both ends of the assembly. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 34: Stud/Retainer Assembly

    This assembly is to always be used to secure the Drive Arm to the Pitman Arm Rack Bushing Assembly 1WASHR-FL830 1FSTNR-HH873 1WASHR-LC789 3223 1WASHR-FL830 3723 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 35: Motor/Gearbox Assembly

    When replacing a Pitman Arm, it is assembly must be purchased. recommended you also replace the Stud/Retainer Assembly. They typically wear together. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 36: Head Assembly

    Straight Cut Mitter Cloth: 105970: Blue Cloth Pieces (12 pieces), requires 2 sets 105971: Red Cloth Pieces (12 pieces), requires 2 sets Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 37: Drive Arm / Rack Connector Bushing Replacement

    CAUTION – ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT. Parts Identification Drive Arm / Rack Connector Bushing: part #3723 Pins: part #1PIN107 Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 38 2) Remove the old bushing (part #3723) by pressing it out or by using a hammer. 3) Insert the new bushing. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...
  • Page 39 5) Drive the pin back into place using a hammer. 6) Make sure the pin is flush with the surface of the Drive Arm / Rack Connector. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 40: Appendix A: Ce Information

    Gyro Wrap™ 1MANUL247 Quad Wave Mitter™ 1MANUL633 Low Side Washer 1MANUL858 Top Wheel 1MANUL749 DuraScrubber® 1MANUL080 Chameleon® Arch 1MANUL526 Air Cannon™ 1MANUL008 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

  • Page 41: Appendix B: De-Commissioning (Dismantling And Disposal)

    ENVIRONMENTAL LAW – DO NOT DISPOSE OF BY ADDING TO THE MUNICIPAL WAST STREAM. METAL/OTHER PARTS OF THE SYSTEM: MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIRONMENTAL LAW. Belanger, Inc. *PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL633...

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