Colorjet IRISJET PRO User Manual
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Colorjet IRISJET PRO User Manual

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Summary of Contents for Colorjet IRISJET PRO

  • Page 2 Foreword This user manual is briefly describing the operational aspects of the IRISJET PRO machine. In this document, the step-wise instructions for handling various aspects of the machine with visual screens are provided for easy and better understanding. It also describes the error messages encountered while working with the machine with appropriate remedial actions required to be taken by the user.

  • Page 3: Table Of Contents

    Horizontal Calibration ........................... 24 Step Calibration ............................. 26 Setting Print Origin ............................ 27 Setting Print Parameters ........................... 28 Adding Jobs ............................... 28 Editing Job ..............................30 Ripping and Printing ..........................32 DPI and Print Mode ........................... 32 IRISJET PRO Page | 2...
  • Page 4 Maintenance of Machine Motion Parts ....................39 Equipment Cleaning ..........................39 Power System Maintenance ........................39 Control System Maintenance ........................39 Ink Supply System Maintenance ....................... 40 12. Troubleshooting ............................41 13. Error Code Specifications ........................43 IRISJET PRO Page | 3...

  • Page 5: About Document

    10. Software & driver CD 11. Syringe 50ml 12. Flexi Print/ONYX (Optional) 13. Spanner 14. Media Pipe Fitting 15. Shrink Wrap 16. INKS (CYMK) * The list can be varied as per the company norms and standard. IRISJET PRO Page | 4...

  • Page 6: Printer Specifications

    3. Printer Specifications IRISJET PRO Printing Technology Drop-on-demand, Piezo electric inkjet Print Heads Industrial Grade Jetting Assemblies Fabric Width 3300 mm (129 in) Thickness Maximum 3.0 mm (120 mil) with Liner (flexible) Roll Outer Diameter Maximum 300 mm (12 in), 50.8 (2 in)

  • Page 7: Printer Overview

    Back View of the Printer The Back View of the printer is shown as below: Fig 2: Displaying the Back View Table 2: Different Parts (Back Side) of the Printer 1. Media Lever 2. Supply 3. Power Inlet IRISJET PRO Page | 6...

  • Page 8: Control Panel Details

    The Control Panel Screen is shown as below: Fig 3: Displaying the Control Panel Pre Heater Post Heater Bed Vacuum Regulator HEAD, HEATER, MEDIA TAKE-UP, and Fig 4: Displaying the IRISJET PRO Controls MEDIA SUPPLY Controls IRISJET PRO Page | 7...
  • Page 9 MEDIA TAKE-UP: Enable to switch ON/OFF, control different modes; auto/manual, and change direction forward/reverse of the media take-up. • MEDIA SUPPLY: Enable to Switch ON/OFF, control different modes; auto/manual, and change direction forward/reverse of the media supply. IRISJET PRO Page | 8...

  • Page 10: Getting Familiar With Printer Manager Interface

    Size, Print Area, DPI, Pass, and more. • Job Preview: Show the job preview as well as print progress in this area. • Job List: Displays the thumbnail preview of added jobs. • Error message: Displays the system generated error messages. IRISJET PRO Page | 9...

  • Page 11: Main Menu Options

    Printer Manager software. • Edit: Using this option, you can edit the previously made settings of Printer. On clicking the Edit option, the Setting window with Printer, Move, Preference, and Calibration tabs appears on the screen. IRISJET PRO Page | 10...
  • Page 12 Space: Specify the distance of the color bar from the image. o Width: Set width of the color bar. o Placement: Enable or disable the color bar and its placement viz. left, right, or both. IRISJET PRO Page | 11...
  • Page 13 Spray Before Print: This option enables spray before start of print. The Move tab is shown in the image below: Fig 9: Displaying the Move Tab Note: X and Y manual moving speed can be selected using the Move tab. IRISJET PRO Page | 12...
  • Page 14 Language: Enable to change the language of the Printer Manager. • Unit: Enable to set the measuring unit like Millimeter. The Calibration tab is shown in the image below: Fig 11: Displaying the Calibration Wizard IRISJET PRO Page | 13...

  • Page 15: Tools Menu

    Help Menu The Help menu option is shown in the image below: Fig 13: The Help Menu Option • About: Enable to view the details about Printer Manager software viz. software version and copyrights. IRISJET PRO Page | 14...

  • Page 16: Getting Ready For Printing

    Follow these steps to load the media: Step 1: Lift up the Media Lever, as shown below: Fig 14: Displaying the Media Lever Step 2: Unwind the media roll to reach near the platen and hold it. IRISJET PRO Page | 15...
  • Page 17 Step 9: Paste the front edge of the media on the Core. Step 10: Turn on the Take Up System and observe the media direction (either reverse or forward), as shown below: Fig 16: Enabling the Take-Up System IRISJET PRO Page | 16...
  • Page 18 The Media Path is shown in the image below: Pinch Roller Back Side Front Side Supply Rollers Fig 17: Displaying the Media Path Pressure Rollers Take-up Rollers Note: Take-up is an optional part of the machine. IRISJET PRO Page | 17...

  • Page 19: Ink Filling

    Step 1: Open the left door of the printer to find out main tanks. Step 2: Replace ink bottles, if empty. Ink gets filled in the Sub tanks shown below: Fig 18: Displaying the Ink Sub Tank IRISJET PRO Page | 18...

  • Page 20: Feeding Password

    Note: The length of the password field must be of 16 digits. Step 3: After feeding the passwords, click on the Set button (Refer to Fig 20). Step 4: Click on the Exit button to close the Password window (Refer to Fig 20). IRISJET PRO Page | 19...
  • Page 21 Note: When “First Warning” appears, kindly contact Head Office with the following screen: • Password Screen (Refer to Fig 20) • About Screen Fig 21: Displaying the About Us Screen IRISJET PRO Page | 20...

  • Page 22: Printing

    The Print Head calibration is categorized into the following types: • Mechanical Check: Includes Vertical Check and Angle Check • Software Calibration: Includes Horizontal Calibration and Step Calibration Note: Mechanical checks are only performed by the Service Engineer. IRISJET PRO Page | 21...

  • Page 23: Calibration Wizard

    Print Heads should be calibrated to ensure good printing quality. To open the Calibration Wizard, click on the Main Menu→Tools→Calibration Wizard path, as shown below: Fig 24: Selecting the Calibration Wizard Option This should bring up the calibration wizard which is shown below: Fig 25: Displaying the Calibration Wizard IRISJET PRO Page | 22...
  • Page 24 Click on the Next button to redirect to the software calibration screen, as shown in the below images: Fig 26: Displaying the Printer Calibration Options Note: Base Step value should be 51000. IRISJET PRO Page | 23...

  • Page 25: Horizontal Calibration

    “0” which means you need not to correct the bi-direction value. Sometimes, the correction value can either positive or negative. If the correction value is positive, then you need to add it in the current bi-direction adjust value or subtract the same if negative. IRISJET PRO Page | 24...
  • Page 26 Left Calibration and Right Calibration Results are shown in the image below: Left Check Right Check Fig 28: The Horizontal Right Check IRISJET PRO Page | 25...

  • Page 27: Step Calibration

    On the other hand, if the value is negative, then subtract the value from the current step adjust value. From the above, you can conclude that the pattern is corrected at “0” position. The Step Calibration and its parameters are shown in the image below: Fig 30: The Step Calibration Parameters IRISJET PRO Page | 26...

  • Page 28: Setting Print Origin

    Fig 33: Displaying the Origin Value Now, the printing origin gets set. Additionally, you can also enter the print origin value manually in the Origin X field under the Print Parameter section. IRISJET PRO Page | 27...

  • Page 29: Setting Print Parameters

    Fig 35: Clicking on the Add Job Button The Open window appears on the screen. Step 2: Navigate to the location where the image file with extension “.prt” and “.prn” is stored (Refer to Fig 36). IRISJET PRO Page | 28...
  • Page 30 Step 3: Click on the Open button to add the file into the Job List area, as shown below: Fig 36: Adding the Job Now, the selected image appears in the Job List area, as shown below: Fig 37: Displaying the Added Job and Their Details IRISJET PRO Page | 29...

  • Page 31: Editing Job

    Step 1: Select the job for which details you want to edit from the Job List area and right click. Step 2: Select on the Edit option from the context menu, as shown below: Fig 39: Selecting the Edit Job Option IRISJET PRO Page | 30...
  • Page 32 Foot note: You can add footnote printing with each printed image. Parameters required can be selected. Step 5: After making the desired changes, click on the OK button to apply the settings (Refer to Fig 40). IRISJET PRO Page | 31...

  • Page 33: Ripping And Printing

    Table 3: Displaying the DPI and Print Mode Print Mode Mode 1 360 X 360 Mode 2 360 X 540 Mode 3 360 X 720 Mode 4 720 X 360 Mode 5 720 X 540 Mode 6 720 X 720 IRISJET PRO Page | 32...

  • Page 34: Pausing And Canceling Printing

    Similarly, you can abort the process by right clicking on the selected Job in the Job List area and select the Abort Job option from the context menu. Note: Keyboard shortcut for pausing and resuming is Ctrl+TAB. IRISJET PRO Page | 33...

  • Page 35: Head Cleaning

    Step2: Gently touch the nozzle plate using the clean and fresh cloth tissue at two different positions. Fig 45: Displaying the Head Now, print head is cleaned and blotted, you can give the test print command to verify the nozzle status. Repeat above steps, if required. IRISJET PRO Page | 34...

  • Page 36: Head Purging

    Head purging refers to the method in which heads are cleaned by forcing pressurized ink through the nozzles. In the IRISJET PRO printer, The Head Purging button for each color is available on the carriage, as shown in the below figure:...

  • Page 37: Head Spraying

    To perform head spraying, click on the Spray button available under the Quick Access Toolbar, as shown below: Fig 47: Displaying the Spray Button IRISJET PRO Page | 36...

  • Page 38: Shutdown & Capping The Print Head

    Fig 48: Displaying the Night Plate The Night Plate has four magnetic points on the corners of it. The Night Plate with wet tissue is shown as follow: Fig 49: Putting the Wet Tissue on the Night Plate IRISJET PRO Page | 37...
  • Page 39 Note: Careful while doing this process. the nozzles must not be touched/scratched during this process. Fig 50: Engaging the Night Plate with Head Plate Now, Print Heads are capped properly and protected from being dried. IRISJET PRO Page | 38...

  • Page 40: Maintenance

    Control System Maintenance Static discharge • The operator must discharge his own electrostatic charge before touching the electronic components and parts. • Don’t touch the pin connectors and welded joints on circuit boards, integrated circuit boards. IRISJET PRO Page | 39...

  • Page 41: Ink Supply System Maintenance

    Check for leakage between joint & ink tank and joint & valve settings. • Check for damages on ink tubes. • Check Ink impurities in the ink tanks as this will affect the ink supplying. IRISJET PRO Page | 40...

  • Page 42: Troubleshooting

    Selection of incorrect resolution (dpi) LINES IN PRINT • Head nozzles are blocked • Incorrect step calibration HEATERS NOT WORKING • Check if inlet power cord is connected • Check the set temperature in the controller IRISJET PRO Page | 41...
  • Page 43 Check the ink and air pipe for any cuts or loose connection TAKE – UP NOT WORKING • Take-up switch is not ON or not in Auto mode MEDIA SUPPLY NOT WORKING • Supply switch is not ON • Media is not in sensor range IRISJET PRO Page | 42...

  • Page 44: Error Code Specifications

    Password. 0402000E Last Warning: 1 hours left in the completion of Please request a new password the current Time Limit Password. After 1 hour, from the dealer the printing process gets stopped. IRISJET PRO Page | 43...
  • Page 46 For Any Query Please Contact Us www.colorjetgroup.com Call on +91-120-4548195 Email on info@colorjetgroup.com...

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