Related Manuals for Avdel 74100
Summary of Contents for Avdel 74100
- Page 1 I n s t r u c t i o n M a n u a l 7 4 1 0 0 T h r e a d e d I n s e r t P o w e r To o l...
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Page 3: Table Of Contents
In the event of a defect or failure, and at its sole discretion, Avdel undertakes only to repair or replace faulty components. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 4: Safety Rules
Do not use outside the design intent. Do not use equipment with this tool other than that recommended and supplied by Avdel UK Limited. Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. -
Page 5: Tool Specifications
S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 4-6.3 bar (60-94.5 lbf/in Free Air Volume Required @ 6.3 bar / 94 lbf/in 7.5 litres/sec Motor Speed... -
Page 6: Intent Of Use
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application. It is also possible to order the base tool only (part number 74100-12000). For details of Nose Assemblies see page 10. To o l S e l e c t i o n 74100 TOOL SELECTION NOSE (see drawing opposite for A &... -
Page 7: Putting Into Service
P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. -
Page 8: Clutch Adjustment
P u t t i n g i n t o S e r v i c e C l u t c h A d j u s t m e n t If you have ordered a complete tool the clutch will be set for the specified insert. When purchased as a spare part, the clutch is supplied unset. -
Page 9: Nose Assemblies
N o s e A s s e m b l i e s Nose assemblies are specifically designed for each size and type of insert. If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your insert. It is essential that the correct nose assembly is fitted prior to operating the tool. -
Page 10: Nose Assembly Components
N o s e A s s e m b l i e s N o s e A s s e m b l y C o m p o n e n t s The table below lists all nose assemblies available. Each nose assembly represents a unique assembly of components which can be ordered individually. -
Page 11: Servicing The Tool
S e r v i c i n g t h e To o l Regular servicing should be carried out and a comprehensive inspection performed annually or every 200000 cycles, whichever is soonest. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. -
Page 12: Safety Data (Grease)
S a f e t y D a t a ( G re a s e ) M o l y - L i t h i u m G r e a s e E P 3 7 5 3 S a f e t y D a t a For lubricating internal tool parts other than those described previously, use Moly-Lithium Grease EP3753 (part number 07992-00020) First Aid SKIN:... -
Page 13: Maintenance
M a i n t e n a n c e Every 200000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended. All ‘O’ rings and seals should be replaced with new ones and lubricated with Moly-Lithium grease EP 3753 before assembling. -
Page 14: Clutch Assembly 14
• Remove Clutch Spring 80, 81, 82 or 83. • Assemble in reverse order, ensuring that Clutch Case 10 is tightened to the correct Torque (6.8Nm) as shown on assembly drawing 74100-12000 (S). CLUTCH ASSEMBLY PARTS LIST TEXTRON SUPPLIER ITEM PART No. - Page 15 White numbers on black background indicate Number of turns. Black numbers on white background indicate expected Torque in 1bf ins. CLUTCH SPRING CIRCLIP 86 ADJUSTING RING 85 74100 CLUTCH DETAILS UNSET CLUTCH SPRING SPRING Nº OF TURNS/lb f ins COLOUR PART Nº...
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Page 16: Motor Assembly
M a i n t e n a n c e M o t o r A s s e m b l y Item numbers in Bold refer to illustration. • Assemble Plate Bearing 69 over rear spigot of Rotor 72, applying pressure to inner race of Bearing 67 press on to give gap as shown. -
Page 17: Gearbox Assembly
M a i n t e n a n c e G e a r b o x A s s e m b l y Item numbers in Bold refer to illustration. • Thoroughly clean all components. • Assemble Bearing 15 and Collar 14 onto Carrier Assembly 17, retain with Circlip 13. •... -
Page 18: Setting The Push Rod
M a i n t e n a n c e S e t t i n g t h e P u s h R o d • Connect the tool to the air line so that the Valve Seat (A) is seated. •... - Page 19 N o t e s...
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Page 20: General Assembly Of Base Tool
G e n e r a l A s s e m b l y o f B a s e To o l 7 4 1 0 0 - 1 2 0 0 0... -
Page 21: Parts List
P a r t s L i s t f o r 7 4 1 0 0 - 1 2 0 0 0... -
Page 22: Troubleshooting 22
(Standard Nutserts only) Insert thread restricted Change Inserts Drive screw thread worn Replace drive screw Incorrect insert/drive screw Replace with correct insert/drive screw continued overleaf Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre. - Page 23 Tool not held correctly Ensure tool is held square to application Incorrect insert/drive screw threads Replace with correct insert/drive screw Restricted insert threads Change batch of inserts Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
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- Page 26 N o t e s...
- Page 27 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model 74100 Serial No.
- Page 28 Fax: +1 704 888-0258 Email: infoAvdel-USA@acument.com Manual No. Issue Change Note No. Date 07/176 05/07 07/325 10/07 07900-00793 Avdel. Avdel®, Avdel®, Large Flange Hexsert®, Hexsert®, Supersert®, Standard Nutsert®, Thin Sheet Nutsert®, L/F Thin Sheet Nutsert® are trademarks of Avdel UK Limited. www.avdel-global.com...