Avdel 07432 Instruction Manual

Threaded insert power tool

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I n s t r u c t i o n M a n u a l
Pass onto user to read and keep for reference
Threaded Insert Power Tool
07432

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Summary of Contents for Avdel 07432

  • Page 1 I n s t r u c t i o n M a n u a l Pass onto user to read and keep for reference Threaded Insert Power Tool 07432...
  • Page 2 AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R 0 7 4 3 2 T O O L ■...
  • Page 3: Table Of Contents

    O N T E N T S S A F E T Y General Specific to 07432 Tool I N T E N T O F U S E General Tool Dimensions P U T T I N G I N T O S E R V I C E...
  • Page 4: General

    RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
  • Page 5: Specific To 07432 Tool

    In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’.
  • Page 6: General

    N T E N T O F U S E The pneumatic 07432 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.
  • Page 7: Air Supply

    U T T I N G I N T O S E R V I C E A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply.
  • Page 8: Operating Procedure

    O P E R A T I N G P R O C E D U R E I M P O R T A N T When placing Standard Nutserts, lubricate the drive screw of the tool every 25 placings. This is best achieved by wiping the drive screw with a sponge soaked with STP Lubricant part number 07992-00013 OPTION 1 OPTION 2...
  • Page 9: Clutch Adjustment - Accessories

    C L U T C H A D J U S T M E N T Whether supplied as a assembly (part number 08432-00380) or within a complete tool, the clutch is supplied unset. Correct clutch setting is necessary to ensure optimum deformation of the insert. If the deformation is insufficient (clutch torque too low) the insert will rotate in the application.
  • Page 10: Fitting/Servicing/Components

    O S E E Q U I P M E N T If you have purchased a complete tool, it will already be fitted with the correct nose equipment for your insert. It is essential that the correct nose equipment is fitted prior to operating the tool. By knowing your original complete tool part number or the details of the insert to be placed, you will be able to order a complete combination of nose equipment by referring to the table opposite.
  • Page 11: Tool Selection

    S T A N D A R D N U T S E R T S ( 9 5 0 0 - 9 5 3 8 ) 4 0 - 4 5 0 7 4 3 2 - 0 0 0 1 8 07432-06108 07432-03108 07432-04108...
  • Page 12: Regular Servicing

    E R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually or every 200000 cycles, whichever is soonest. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
  • Page 13: Maintenance

    M A I N T E N A N C E Every 200000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended. All ‘O’ rings and seals should be replaced with new ones and lubricated with Moly Lithium grease EP 3753 before assembling. I M P O R T A N T Safety Instructions appear on pages 2 &...
  • Page 14 CLUTCH ASSEMBLY ■ Remove cover 61 from clutch housing 11 and unscrew clutch housing 11 from ring gear 16 (left hand thread). ■ Remove drive plate 7 and pull out clutch assembly. ■ Remove ‘O’ ring 17 from clutch spindle 13 and pull off spacer 58. ■...
  • Page 15 REAR GEAR ASSEMBLY ■ Pull off spacer 23. ■ Hold ring gear housing 20 and tap out the internal assembly from the front end. ■ Remove two bearings 59 and spacer 21 from planet gear spindle 19. ■ Push out two planet gear shafts 55 and remove two planet gears 22 complete with needle bearings 18. ■...
  • Page 18: Fault Diagnosis Table

    A U L T D I A G N O S I S F A U L T D I A G N O S I S T A B L E SYMPTOM POSSIBLE CAUSE REMEDY ➝ Worn thrust bearing or thrust washers ➝...
  • Page 19 Engineered Fastening and Assembly Systems Declaration of Conformity Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ declare under our sole responsibility that the product type 07432 Serial Nº ..........to which this declaration relates is in conformity with the following standards or other formative documents...
  • Page 20 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Acument Avdel Italia S.r.l. SPAIN Canada Limited Viale Lombardia 51/53 Avdel Spain S.A. 87 Disco Road 20047 Brugherio (MI)

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