Related Manuals for SEW-Eurodrive MDX9 A-0020-5E3-4-T Series
Summary of Contents for SEW-Eurodrive MDX9 A-0020-5E3-4-T Series
- Page 1 *28489071_0219* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions Application Inverter ® MOVIDRIVE technology Edition 02/2019 28489071/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Table of contents Table of contents General information........................ 4 About this documentation .................... 4 Structure of the safety notes ................... 4 Decimal separator in numerical values ................ 6 Rights to claim under limited warranty ................ 6 Content of the documentation.................. 6 Other applicable documentation .................. 6 Product names and trademarks.................. 6 Copyright notice ...................... 6 Device availability ...................... 7... -
Page 4: General Information
General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. - Page 5 General information Structure of the safety notes Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of automatic restart 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de-...
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Page 6: Decimal Separator In Numerical Values
General information Decimal separator in numerical values Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty. -
Page 7: Device Availability
General information Device availability Device availability This documentation also lists devices that are not yet available at the time of the pub- lication of this document. The following table lists the available application inverters. Accessories required for the inverter operation such as braking resistors, chokes, and filters are also available. Type designation MDX9_A-0020-5E3-4-T.. -
Page 8: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes. -
Page 9: Designated Use
Safety notes Designated use Specialist for elec- Any electrotechnical work may only be performed by electrically skilled persons with a trotechnical work suitable education. Electrically skilled persons in the context of this documentation are persons familiar with electrical installation, startup, troubleshooting, and maintenance of the product who possess the following qualifications: •... -
Page 10: Functional Safety Technology
Safety notes Functional safety technology Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem, unless explicitly allowed by the documentation. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. -
Page 11: Installation/Assembly
Safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled according to the regulations in this doc- umentation. Protect the product from excessive mechanical strain. Ensure that elements are not deformed or insulation spaces are maintained, particularly during transportation. Elec- tric components must not be mechanically damaged or destroyed. -
Page 12: Electrical Installation
Safety notes Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applic- able regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.8.1 Required preventive measure Make sure that the product is correctly attached to the ground connection. -
Page 13: Startup/Operation
Safety notes Startup/operation 2.10 Startup/operation Observe the safety notes in the chapters Startup and Operation in this documentation. Make sure the connection boxes are closed and screwed before connecting the sup- ply voltage. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts, as well as hot surfaces during operation. -
Page 14: Movidrive
® MOVIDRIVE technology type code ® MOVIDRIVE technology type code Example: MDX90A-0125-5E3-X-T00 ® Product family MOVIDRIVE Device type • X = Single-axis inverter • 90 = Without DC 24 V switched-mode power supply Series • 91 = With DC 24 V switched-mode power supply • A = Version status of the device series Version 0125 •... -
Page 15: Installation
Installation Special aspects when transporting the devices Installation Special aspects when transporting the devices The rear wall of the housing of the following devices is designed in such a way that you can grip them securely by hand to lift and transport the inverters without damaging them. -
Page 16: Mechanical Installation
Installation Mechanical installation Mechanical installation CAUTION Risk of injury to persons and damage to property. Never install defective or damaged products. • Before installing any products, check them for external damage. Replace any damaged products. NOTICE Risk of damage to property due to mounting surfaces with poor conductivity. Damage to the application inverter. - Page 17 Installation Mechanical installation 4.2.1 Bore patterns Inverter Dimensions of the device base plate in mm MDX9_A-0020 – 0040-5_3-.. MDX9_A-0055 – 0095-5_3-.. MDX9_A-0070 – 0093-2_3-.. MDX9_A-0125 – 0160-5_3-.. MDX9_A-0140-2_3-... MDX9_A-0240 – 0320-5_3-.. MDX9_A-0213 – 0290-2_3-.. MDX9_A-0460 – 0750-5_3-.. MDX9_A-0420 – 0570-2_3-.. MDX91A-0910 –...
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Page 18: Electrical Installation
Installation Electrical installation 4.2.2 Minimum clearance and mounting position When installing the application inverters in the control cabinet, observe the following: • To ensure unobstructed cooling, leave a minimum clearance of 100 mm above and below the application inverter housings. Make sure air circulation in the clear- ance is not impaired by cables or other installation equipment. - Page 19 Installation Electrical installation DANGER A leakage current > 3.5 mA can occur during operation of the application inverter. Severe or fatal injuries from electric shock. To avoid dangerous shock currents in accordance with EN 61800-5-1, strictly ob- serve the following: • Supply system cable <...
- Page 20 Installation Electrical installation 4.3.2 Permitted voltage systems Information on the voltage systems Information on permissibility TN and TT systems – voltage systems with Use is possible without restrictions. directly grounded star point. IT systems – voltage systems with non-groun- Use is only permitted adhering to ded star point.
- Page 21 Installation Electrical installation These covers must be ordered separately; see the chapter Installation accessories. 1. Remove any plastic covers that are inserted in the connection block. 21439470475 2. Connect the cables. X 1 0 21439472907 3. The plastic covers must be removed in different ways depending on the used cross section.
- Page 22 Installation Electrical installation 4. Attach the plastic covers at the individual connections. X 1 0 21439475339 ® Compact Operating Instructions – MOVIDRIVE technology...
- Page 23 Installation Electrical installation 4.3.4 24 V supply voltage ® MOVIDRIVE MDX90A... must be connected to an external 24 V supply voltage. ® MOVIDRIVE MDX91A has an integrated 24 V power supply unit with a power rating of 80 W. An external power supply unit can be connected as well. The maximum cable cross section is 2.5 mm Whether an external 24 V supply is required for MDX91A depends on the load e.g.
- Page 24 Installation Electrical installation ® PLUS 4.3.5 EtherCAT /SBus system bus ® PLUS For connecting the EtherCAT /SBus system bus, SEW‑EURODRIVE urgently re- commends using only prefabricated cables from SEW‑EURODRIVE. X30 OUT X30 IN X30 OUT X30 IN 9007215243574539 Module bus cable, 8-core, color: anthracite gray. The cable is included in the scope of delivery. System bus cable, 4-core, color: light gray.
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Page 25: Braking Resistors
Installation Braking resistors Cabling The connectors of the module bus cables are red and black to simplify correct installa- tion. • The black connectors must be plugged into the bus input X30 IN. • The red connectors must be plugged into the bus output X30 OUT. Various axis systems are interconnected using the system bus cable;... - Page 26 Installation Braking resistors 4.4.1 Protection against thermal overload of the braking resistor INFORMATION PTC braking resistor. A PTC braking resistor goes to high resistance in the event of overload. INFORMATION Flat-type resistor. Flat-type resistors have internal thermal protection (fuse cannot be replaced) that in- terrupts the current circuit in the event of overload.
- Page 27 Installation Braking resistors External thermal circuit breaker TCB If an external TCB thermal circuit breaker is used for this application inverter, the fol- lowing connection applies. Connection MDX9_A X20:x DI0x X20:9 GND X21:1 24 VO 23 24 1 4 3 6 18014413788389131 TCB thermal circuit breaker Braking resistor...
- Page 28 Installation Braking resistors Internal temperature switch -T Application inverter: MDX9_A-0020 – 0160-5_3-.., MDX9_A-0070 – 0140-2_3-.. If a BR...-T braking resistor with internal temperature switch is used with these appli- cation inverters, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT...
- Page 29 Installation Braking resistors – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped. Only then is the power supply disconnected. In this case, the residual braking energy W ×...
- Page 30 Installation Braking resistors Application inverter: as of MDX9_A-0240-5_3-.., as of MDX9_A-0213-2_3-.. If a BR...-T braking resistor with internal temperature switch is used with these appli- cation inverters, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT DC 24 V MDX9_A MDX9_A...
- Page 31 Installation Braking resistors – If the thermal circuit breaker trips, there is no direct response in the application inverter. – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped. Only then is the power supply disconnected.
- Page 32 Installation Braking resistors External bimetallic relay Application inverter: MDX9_A-0020 – 0160-5_3-.., MDX9_A-0070 – 0140-2_3-.. If an external bimetallic relay is used with the application inverter, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT MDX9_A MDX9_A MDX9_A...
- Page 33 Installation Braking resistors – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped. Only then is the power supply disconnected. In this case, the residual braking energy W ×...
- Page 34 Installation Braking resistors Application inverter: as of MDX9_A-0240-5_3-.., as of MDX9_A-0213-2_3-.. If an external bimetallic relay is used with the application inverter, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT DC 24 V MDX9_A MDX9_A MDX9_A X5:24 V...
- Page 35 Installation Braking resistors – If the thermal circuit breaker trips, there is no direct response in the application inverter. – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped. Only then is the power supply disconnected.
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Page 36: Terminal Assignment
Installation Terminal assignment Terminal assignment INFORMATION Reference potentials inside the device: The device internal reference potential is designated as GND in the following table. All reference potentials GND are internally connected to PE. INFORMATION The assignment "Reserved" means that no cable may be connected to this connec- tion. - Page 37 Installation Terminal assignment Representa- Terminal Connection Brief description tion X2:U Motor connection X2:V - MDX9_A-0240 – 0320-5_3-.. - MDX9_A-0213 – 0290-2_3-.. X2:W X2:+R Braking resistor connection X2:-R PE connection X1:L1 Line connection X1:L2 - MDX90A-0460 – 5880-5_3-.. - MDX90A-0420 – 1080-2_3-.. X1:L3 X1:-U DC link connection...
- Page 38 Installation Terminal assignment Representa- Terminal Connection Brief description tion X20:1 DI00 Digital input 1, with fixed assignment "Output stage en- able" X20:2 DI01 Digital input 2, fixed setpoints – positive direction of rotation X20:3 DI02 Digital input 3, fixed setpoints – negative direction of rotation X20:4 DI03...
- Page 39 Installation Terminal assignment Representa- Terminal Connection Brief description tion X15:1 S2 (sin+) Signal track X15:2 S1 (cos+) Signal track X15:3 Reserved – X15:4 Reserved – X15:5 R1 (REF+) Supply voltage resolver X15:6 -TEMP_M Motor temperature evaluation X15:7 Reserved – X15:8 Reserved –...
- Page 40 Installation Terminal assignment Representa- Terminal Connection Brief description tion X15:1 A (K1) Signal track A (K1) X15:2 B (K2) Signal track B (K2) X15:3 C (K0) Signal track C (K0) X15:4 Reserved – X15:5 Reserved – X15:6 -TEMP_M Motor temperature evaluation X15:7 Reserved –...
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Page 41: Wiring Diagrams
Installation Wiring diagrams Wiring diagrams 4.6.1 General information on the wiring diagrams • For technical data of the power electronics and the control electronics, refer to the chapter Technical data. • For the terminal assignment and connections, refer to the chapter "Terminal as- signment" (→ 2 36). - Page 42 Installation Wiring diagrams Wiring of the power connections with line choke, line filter, output choke, without line contactor Refer to the table in the chapter Line contactor to find out which application inverters can be operated without a line contactor. NOTICE Operation without line contactor.
- Page 43 Installation Wiring diagrams INFORMATION In the event of a line connection without line contactor, the temperature evaluation of the braking resistor must be ensured via a digital input on the application inverter. The connected digital input must be parameterized for monitoring the braking resistor temperature evaluation.
- Page 44 Installation Wiring diagrams 4.6.3 Brake control Legend: Cut-off in the DC and AC circuits (rapid brake application) Cut-off in the DC circuit Brake BS = Accelerator coil TS = Coil section DC brake with one brake coil Auxiliary terminal strip in terminal box Control cabinet limit White Blue...
- Page 45 Installation Wiring diagrams BMK. brake control DB00 BMKB 14324495755 BMV brake control – 2 coils DB00 DC 24 V 14373482507 ® Compact Operating Instructions – MOVIDRIVE technology...
- Page 46 Installation Wiring diagrams BMV brake control – 1 coil DB00 DC 24 V 14373494923 BMS, BME brake control DB00 14324554891 ® Compact Operating Instructions – MOVIDRIVE technology...
- Page 47 Installation Wiring diagrams BMP brake control DB00 14324544523 BG, BGE brake control DB00 14324565259 ® Compact Operating Instructions – MOVIDRIVE technology...
- Page 48 Installation Wiring diagrams BSG brake control DC 24 V DB00 14324597131 ® Compact Operating Instructions – MOVIDRIVE technology...
- Page 49 Installation Wiring diagrams 4.6.4 Electronics connection Wiring the control electronics For the terminal assignment and connections, refer to the chapter "Terminal assign- ment" (→ 2 36). The assignment of the digital inputs and outputs shown here is the factory setting. MASTER SLAVE "Output stage enable" permanently assigned DI00 DI01 Fixed setpoints –...
- Page 50 Installation Wiring diagrams DC 24 V 24 V X30 OUT X30 IN F_STO_P1 F_STO_M F_STO_P2 24VSTO_OUT DB0/DB00 Brake control Reference potential Motor temperature evaluation Reference potential 23908050699 +24 V supply voltage Connection for Safe Torque Off (STO) With installed CS.A card, the cable bridges are removed at the factory. If no CS.A card is installed upon delivery, the cable bridges are installed at the factory Brake control and motor temperature monitoring...
- Page 51 Installation Wiring diagrams 4.6.5 Connection diagram CIO21A and CID21A input/output card Digital inputs and outputs DI10 DI11 DI12 DI13 DO10 DO11 DO12 DO13 18014412829087243 Higher-level controller ® Compact Operating Instructions – MOVIDRIVE technology...
- Page 52 Installation Wiring diagrams Voltage input REF1 AI21 AI22 AI31 AI32 REF2 9007213575393675 Connection to the terminals AI31 and AI32 is carried out analogously to the connec- tion to the terminals AI21 and AI22 shown in the wiring diagrams. R > 5 kΩ REF1 AI21 AI22...
- Page 53 Installation Wiring diagrams Voltage output AOV2 AOC2 AOV3 AOC3 18014412830141963 Connection to the terminals AOV2 and GND is carried out analogously to the connec- tion to the terminals AOV1 and GND shown in the wiring diagram. Current output AOV2 AOC2 AOV3 AOC3 18014412830272395...
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Page 54: Startup
Startup Setting the EtherCAT ID Startup Setting the EtherCAT ® Setting the EtherCAT ® An EtherCAT ID can be permanently assigned to the application inverter using the hexadecimal switches S1 and S2. With these switches, you can set a decimal ®... - Page 55 Startup Startup requirements Required hardware components: • PC or laptop with interface adapter USM21A • CBG21A or CBG11A keypad and cable with USB connector (Mini-B) Required software: ® • MOVISUITE standard engineering software from SEW‑EURODRIVE ® Compact Operating Instructions – MOVIDRIVE technology...
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Page 56: Operation
Operation General information Operation General information DANGER Dangerous voltages present at cables and motor terminals. Severe or fatal injuries from electric shock. • Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the device is switched on. This also applies even when the device is inhibited and the motor is at standstill. - Page 57 Operation Operating displays Display Description State Comment/action Module bus is not ready Check the module bus connection; see the Flashing chapter Setting the module bus operating mode. STO active • Status: Not ready. The function Safe Torque Off is active. Flashing •...
- Page 58 Operation Operating displays Display Description State Comment/action Default stop For further information, refer to the Drive function (FCB) "Default stop" active if no FCB description. other FCB is selected and the system is ready. Manual mode Manual mode active. Speed control Speed control with internal ramp generator.
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Page 59: Service
Service Extended storage Service Extended storage If the application inverters are stored in a temperature range of 5 °C to 40 °C, no measures are required. The following table lists the application inverters, time intervals, and measures that are required if the application inverters are stored outside the abovementioned tempera- ture range. - Page 64 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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